Specifications
CHECK THE PROPELLER SHAFT COUPLING ALIGNMENT
Step 1: Ensure the engine is OFF and disconnect the engine safety
starting switch. Be sure that the throttle/shift control lever is in neutral.
The engine must be cool.
Step 2: Open the engine box and locate the propeller shaft coupling.
Step 3: Remove the coupling bolts and slide the coupling apart only
slightly so that the pilot flange on the propeller shaft side is still seated in
the pilot bore of the transmission side.
Step 4: Using a feeler gauge, measure the gap between the coupling
halves at four places. Rotate the coupling flanges together one complete
revolution, stopping every 90
o
to check clearance with the feeler gauge.
Step 5: Alignment is satisifactory when the flanges are parallel within 0.003 inch.
Step 6: If the alignment is not satisfactory, an adjustment must be made. Special tools and procedures are required for proper
adjustment and should be made only by a trained technician. See your MasterCraft dealer.
Step 7: If alignment is satisfactory, re-install the flange bolts and tighten securely.
Step 8: Water test to ensure that there is no vibration. If a vibration is noticeable, see your MasterCraft dealer immediately.
INSPECT THE EXHAUST FLAPS
FORFOR
FORFOR
FOR DAMAGE
Step 1: Ensure the engine is OFF and disconnect the engine safety starting switch. Be sure that the throttle/shift control lever is
in neutral.
Step 2: Inspect the exhaust flap hinge for signs of deterioration. Replace the flap if necessary.
LUBRICATE THE STEERING SYSTEM
Because this process should be completed
while all moving components of the drive train
are NOT in motion, we recommend you do this
while the boat is out of the water.
Step 1: Ensure the engine is OFF and disconnect
the engine safety starting switch. Be sure that the
throttle/shift control lever is in neutral. The en-
gine must be cool.
Step 2: Remove the access panel in the rear trunk
compartment.
Step 3: Turn the steering wheel so that the maxi-
mum amount of steering cable is seen.
Step 4: Use solvent to clean old lubricant from
the cable end, pivot and rudder shaft.
Step 5: Spread a generous amount of white lithium
grease over the cable end. Work the steering wheel
back and forth and re-apply grease if necessary.
2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-15