3.5 Ton Quick-Set Foot Pump Floor Jack 260-2004 OPERATOR’S MANUAL CAUTION: To Reduce The Risk Of Injury, User Must Read And Understand Operator’s Manual. Save These Instructions For Future Reference.
TABLE OF CONTENTS Safety Symbols ...................................................................................Page 2 Intended Use........................................................................................Page 2 Technical Specifications.....................................................................Page 2 General Safety Rules...........................................................................Page 3 Safety..........................................................................
SAFETY SYMBOLS Some of the following symbols may be used on your tool. Please study them and learn their meaning. proper interpretation of these symbols will allow you to operate the tool better and safer.
GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this jack until they have read this manual and have developed a thorough understanding of how the jack works. WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
SAFETY SAFETY Always follow safety precautions when installing and operating this jack. Keep all decals on the unit clean and visible. Before proceeding ensure that you fully understand and comprehend the full contents of this manual. Failure to operate this equipment as directed may cause injury or death. The distributor is not responsible for any damages or injury caused by improper use or neglect. THIS IS A LIFTING DEVICE ONLY! • This jack is designed only for lifting part of the total vehicle.
GENERAL SAFETY INSTRUCTIONS Position the Jack Position the jack to only lift on the areas of the vehicle as specified by the vehicle manufacturer. Always Use Jack Stands After lifting the vehicle always support the load with appropriately rated vehicle Jack stands before working on the vehicle. Do Not Overload Jack Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause damage to or failure of the jack.
ASSEMBLY 1. Familiarize yourself with the jack. Lifting Arm Saddle Front Wheel 3. Refer to picture below when performing assembling handle sections. Press Quick Disconnect on handle piece 2, this will allow slide handle pieces 1 and 2 to connect, align the holes on both sections to allow quick disconnect to trigger. Quick disconnect will automatically pop out when hole position is correct. Handle Handle PC. 2 Quick Set Rear Swivel Casters Handle PC. 1 Quick Disconnect Pump Plunger Oil Fill Plug 4.
SYSTEM AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE Perform the following System Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling. This step is to be completed without any weight on the jack. 1. Turn release valve counter-clockwise on full turn to the open position. 2. Rapidly pump the handle 6-8 times. Leave handle in down position to expose oil fill plug. 3.
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. Follow lubrication and storage instructions for optimum product performance.
ASSEMBLY DIAGRAM Page 9
ASSEMBLY DIAGRAM Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Part# T83502.6 GB894.1-18 QLZ2J-6 GB896-15 T830021.5(asm) GB859-12 GB6170-M12 QLZ2C.2c T83508.5-4 QLZ2C.2-4 QLZ2C-4 QLZ2C-1a GB848-8 QLZ2C.3-2C GB91-2 QLZ2C.3-3a GB859-10 GB6172-M10 T83502.3a TF1201C-29 QLZ2C.6-3a T83502.4(asm) GB67-M5x12 GB859-5 GB97.1-5 T830021.
TROUBLESHOOTING Jack will not lift load Jack will not hold load Jack will not lower Poor jack Will not lift to lifting full extension Causes and Solutions Release valve is not completely closed (Turn handle clockwise). Weight Capacity Exceeded. Air is in the hydraulics. Purge air from system. Low oil level. Add oil as required. Oil reservoir is overfilled. Drain excessive oil. Lubricate moving parts. Jack is binding or foreign obstruction. Power unit malfunctioning. Replace the power unit.
NOTES Page 12
3.5 Ton Quick-Set Foot Pump Floor Jack WARRANTY 90-DAY MONEY BACK GUARANTEE This MASTERFORCE™ brand prouduct carries our 90-Day Money Back Guarantee. If you are not completely satisfied with your MASTERFORCE™ brand prouduct for any reason within ninety (90) days from the date of purchase, return the tool with your original receipt to any MENARDS® retail store, and we will provide you a refund - no questions asked.
© 2010 Menard, Inc.
