0-11-2004 8:22 Pagina 1 MKA4CAT0UKSIII Tecnico-SIII-MG www.masterguard.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 2 Series SIII from 60 to 800 kVA UPS CATALOGUE
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 1 Uninterruptible Power Supply Systems UPS Catalogue • 2005 Series SIII from 60 to 800 kVA Scope 2 System description 2 Device description 3 General requirements 5 AC/DC converter 5 Control unit, IGBT inverter 8 Electronic static switch 9 Monitoring and control, interfaces 10 Mechanical data 16 Environmental conditions 16 Technical data (60 to 200 kVA) 17 Technical data (250 to 800 kVA) 21 Options 25 Parallel configurations 27 Appendix:
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 2 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 1 Scope This specification describes a continuous duty three-phase, solid state, insulated gate bipolar transistor (IGBT) uninterruptible power supply (UPS) system. The UPS shall automatically provide continuity of electrical power, within defined limits and without interruption, upon failure or degradation of the commercial AC source.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 3 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 2 System description 2.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 4 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 3 Device description This ensures that the load can be transferred to the conditioned line without break in supply where there is a deviation from the selected input power tolerance levels. If the direct line failure rate has been outside permitted parameters, Series SIII shall supply the load from the conditioned line.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 5 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 4 General Requirements 4.1 Applied standards 4.2 Safety MASTERGUARD operates in accordance with TUEV Cert procedures a Quality Management System which complies with EN ISO 9001:2000 for the design, manufacture, sales, installation, maintenance and service of uninterruptible power supply systems.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 6 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 5 AC/DC Converter 5.3 Soft start After applying the input voltage the rectifier starts a programmable current soft start (1-90 seconds). This procedure results in a gradual and soft walk-in of the current taken from the input voltage supply network. This ensures that any standby generator is gradually introduced into the UPS input, as shown in Figure 5.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 7 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 5 AC/DC Converter 5.11 Battery Management 5.11.2 Automatic Battery Test Using advanced battery care (ABC) Series SIII series shall increase battery life by up to 50%. The main battery care features are described below. (V) 2.0 The operating condition of the batteries shall be automatically tested by the control unit at selectable intervals, e.g. weekly, fortnightly or monthly.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 8 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 6 Control Unit, IGBT Inverter 6.1 AC voltage generation 6.4 Total Harmonic Distortion From the DC voltage of the intermediate circuit the inverter shall generate sinusoidal AC voltage for the user load on the basis of pulse-width modulation. By means of the digital signal processor of the control unit the inverter IGBTs shall be controlled so that DC voltage is divided up into pulsed voltage packets.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 9 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 7 Electronic Static Switch 7.1 General The electronic static switch shall be a fully rated, high speed, solid-state transfer device and rated for continuous duty operation. Each AC phase of the input shall be individually fitted with fast acting fuses to prevent cascading failures.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 10 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 8 Monitoring and control, Interfaces 8.1 General eight lines x 12 characters, displaying graphic diagrams and symbols) for complete UPS monitoring and control. Complete access to all LCD menus is possible through navigation push buttons located below the screen.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 11 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 8 Monitoring and control, Interfaces The mimic panel shall be equipped with a front panel key that allows users, once the lock is set in the Off position, to disable any command which may be entered through the mimic panel.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 12 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 8 Monitoring and control, Interfaces 8.6.1 Heading Alarms/indications System In Alarm E.P.O. Active Auto Test Life Service Mode Do Not Insert Bat Dial In Progress Data Transf. Active Slave Connection Routine Call Manual Call Emergency Call Life Buffer Full Rescheduled Call Eprom Checksum Fault Eeprom Fault Insuff.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 13 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 8 Monitoring and control, Interfaces 8.6.5 Reserve Alarms/indications Alarm Active E.P.O. Active Reserve Valid Reserve Not Valid Reserve Not Avail Res. Transf. Protect Mains Synchro. Inhibit Reserve Supply Warning Backfeed Prot Active Overload Phase 1, 2, 3 Not Ok Reserve Supply Fault Reserve Hw Fault Bypass Sens. Fault 8.6.6 Load Alarms/indications Alarm Active E.P.O.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 14 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 8 Monitoring and control, Interfaces 8.7 Interfaces 8.7.1 Slot card bay (available from 60 to 500kVA) Series SIII shall be equipped with two slot bays, available for communication card options. One of the slots shall be equipped with the LIFE.net slot modem, fitted as standard (user removable). The other slot shall be available for connectivity options.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 15 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 8 Monitoring and control, Interfaces 8.8 Available signalisations and control signals The UPS can handle up to 12 Input/Output control signals (8 inputs, 4 outputs) that can be programmed via the display and/or PPVIS for a wide set of functions. Emergency Power Off (EPO) is programmed as standard: this command electronically shuts down the rectifier, the inverter and the bypass switch.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 16 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 9 Mechanical data 9.1 Enclosure The UPS shall be housed in a spacesaving modular enclosure with front doors and removable panels (protection as standard to IP 20). The enclosure shall be made of zintec coated sheet steel. The doors shall be lockable. 9.2 Ventilation Forced redundant air cooling will ensure that all the components are operated within their specification.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 17 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 11 Technical data (60 to 200 kVA) UPS Unit Rating 60 80 100 120 160 200 11.1 Rectifier input Nominal input voltage (V) 400 3Ph (380 – 415 selectable) Tolerance on voltage assuming float @ 2.27V per cell (%)(1) ±15 Min.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 18 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 11 Technical data (60 to 200 kVA) UPS Unit Rating 60 80 100 120 160 200 Nominal apparent power @ PF 0.8 lagging 40°C (kVA) 60 80 100 120 160 200 Nominal active power (kW) 48 64 80 96 128 160 (A) 87 116 145 174 232 290 11.4 Inverter output Nominal output current Nominal apparent and active power @ PF >0.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 19 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 11 Technical data (60 to 200 kVA) UPS Unit Rating 60 80 100 120 160 200 11.5 Reserve static switch Nominal voltage (V) 400 (380/415 selectable) 3Ph + n Nominal frequency (Hz) Frequency range (%) ±0.75 (1.5, 2.5, 6.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 20 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 11 Technical data (60 to 200 kVA) UPS Unit Rating 60 80 100 120 160 200 103 136 170 11.7 Environmental Temperature: Operating Max average daily (24hrs) Maximum (8hrs) (°C) (°C) (°C) 0-40 35 40 Maximum relative humidity @ 20°C (non condensing) (%) Elevation without derating (-1.2% Pn every 100m above 1000m) up to 90 (m) 1000 (°C) 15-25 11.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 21 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 12 Technical data (250 to 800 kVA) UPS Unit Rating 250 300 400 500 600 800 12.1 Rectifier input Nominal input voltage (V) 400 3Ph (380 – 415 selectable) Tolerance on voltage assuming float @ 2.27V per cell (%)(1) +15/-12 Min.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 22 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 12 Technical data (250 to 800 kVA) UPS Unit Rating 250 300 400 500 600 800 Nominal apparent power @ PF 0.8, lagging 40°C (kVA) 250 300 400 500 600 800 Nominal active power (kW) 200 240 320 400 480 640 (A) 362 435 580 725 870 1159 12.4 Inverter output Nominal output current Nominal apparent and active power @ PF >0.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 23 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 12 Technical data (250 to 800 kVA) UPS Unit Rating 250 300 400 500 600 800 12.5 Reserve static switch Nominal voltage (V) 400 (380/415 selectable) 3Ph + n Nominal frequency (Hz) 50/60 (selectable) Frequency range (%) ±0.75 (1.5, 2.5, 6.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 24 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 12 Technical data (250 to 800 kVA) UPS Unit Rating 250 300 400 500 600 800 423 508 677 12.7 Environmental Temperature: Operating Max average daily (24hrs) Maximum (8hrs) (°C) (°C) (°C) 0-40 35 40 Maximum relative humidity @ 20°C (non condensing) (%) up to 90 Elevation without derating (m) (-1.2% Pn every 100 m above 1000 m) 1000 12.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 25 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 13 Options Where options described in this chapter are added to the UPS, the data presented in the standard technical data tables may vary. Some options may not be available contemporarily on the same UPS.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 26 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 13 Options 13.14 Empty battery cubicle 13.17 Customer interface board Matching empty battery cubicles shall be available including: It shall be possible to increase the number of input/outputs described in section 8.8 by the adding of an additional board. These input/outputs can be used to monitor smoke, fire and water detectors, as specified by the user.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 27 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 13 Options Battery display - Recognition of parasitic effects in the early stages (optional for single blocks) • Measuring of the condition of each individual battery block shall be monitorable by means of separate battery measuring modules (BMM) • By clicking of mouse the user may analyse each battery block with measurements of the minimum and maximum voltage values. 13.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 28 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 14 Parallel configurations 14.1 Modular 28 The UPS systems of the Series SIII series shall be capable of operating in parallel modular configuration. For this purpose UPS systems of the same rating shall be connected in parallel to form multi-module configurations. The parallel connection of UPS shall either improve reliability, the total output power, or both.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 29 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 14 Parallel configurations Now a single UPS block consists of the following subassemblies: • Rectifier • Microprocessor, IGBT inverter • Static switch, inline to the inverter • Matching battery The centralised switch COC (common output cubicle ) see Figure 7. The COC includes: 14.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 30 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 14 Parallel configurations Signalling COC Heading Alarms/indications EPO active System normal System test mode System in alarm LIFE.net connection in progress Active LlFE.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 31 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 14 Parallel configurations 14.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 32 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA 14 Parallel configurations 14.5 COC Technical data Rating 400A 800A 1600A Environmental data Temperature Operating temperature (° C) Maximum average daily (24 hrs) (° C) Maximum (8 hrs) (° C) 0-40 35 40 Maximum relative humidity @ 20°C (non condensing) (%) up to 90 Elevation without derating (m) (-1,2% Pnom every 100 m above 1000 m) 1000 32 MKA4CAT0UKSIII/Rev.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 33 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA Planning and Installation 33 MKA4CAT0UKSIII/Rev.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 34 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA Planning and Installation 34 MKA4CAT0UKSIII/Rev.
Tecnico-SIII-MG 10-11-2004 8:22 Pagina 35 MASTERGUARD Series S III UPS Systems from 60 to 800 kVA Planning and Installation 35 MKA4CAT0UKSIII/Rev.
Tecnico-SIII-MG 10-11-2004 8:22 Notes 36 MKA4CAT0UKSIII/Rev.