Install Instructions

HOW TO PROPERLY INSTALL A GASKET

• Visually examine and clean flanges, bolts, nuts and washers. Replace components if necessary.

• LUBRICATE the bolts, nuts and nut bearing surfaces.

• Install the new gasket, bolts and nuts. Be sure gasket is properly centered. DO NOT REUSE old gasket, or use

MULTIPLE gaskets.

• Number bolts in cross-pattern sequence according to the appropriate sketch below.

• IMPORTANT! HAND TIGHTEN; then SNUG BOLTS UP to 10/20 FT-LBS torque, but DO NOT EXCEED 20% of Target

Torque.

• Check gap for uniformity.

• Starting at the #1 bolt, Use the appropriate cross-pattern tightening sequence in the sketch below for Rounds 1, 2, and 3

and/or Round 4 (each sequence constitutes a "Round").

Final Torque: _________ ft-lbs

4-bolt and 8-bolt flanges:

LUBRICATE, HAND TIGHTEN, then

SNUG up bolts

Round 1 - Tighten to 30% of- final torque

Round 2 - Tighten to 60% of final torque

Round 3 - Tighten to 100% of final torque A

12-bolt flanges and above:

LUBRICATE, HAND TIGHTEN, then

SNUG up bolts

Round 1 - Tighten to 20% of final torque

Round 2 - Tighten to 40% of final torque

Round 3 - Tighten to 80% of final torque

Round 4 - Tighten to 100% of final torque

Check gap around the circumference between each of these rounds, measured at every other bolt. If the gap

is not reasonably uniform around the circumference, make the appropriate adjustments by selective bolt

tightening before proceeding.

• Rotational Round - 100% of Final Torque (same as Round 3 or 4 above). Use ROTATIONAL, clockwise tightening

sequence, starting with Bolt No. 1, for one complete round and continue until no further nut rotation occurs at 100% of the

Final Torque value for any nut.

• Final Round - RETORQUE. After twenty-four hours repeat Round 3 or 4 (above) followed by a Rotational Round. Tests

show that a large percentage of the short-term bolt preload loss occurs within twenty-four hours after initial tightening. This

Round recovers this loss. This is especially IMPORTANT for PTFE gaskets.

Bolt torques located in installation guides.

TIGHTENING METHODS:

• Hand Wrench

• Hydraulic Torque Wrench

• Manual Torque Wrench

• Impact Wrench

PAGE 1
HOW TO PROPERLY INSTALL A GASKET • Visually examine and clean flanges, bolts, nuts and washers. Replace components if necessary. • LUBRICATE the bolts, nuts and nut bearing surfaces. • Install the new gasket, bolts and nuts. Be sure gasket is properly centered. DO NOT REUSE old gasket, or use MULTIPLE gaskets. • Number bolts in cross-pattern sequence according to the appropriate sketch below. • IMPORTANT! HAND TIGHTEN; then SNUG BOLTS UP to 10/20 FT-LBS torque, but DO NOT EXCEED 20% of Target Torque.