h5x-02 Bike SERVICE MANUAl
table of contents CHAPTER 1: Serial number location . .................................................................. 1 CHAPTER 2: Important Safety instructions 2.1 2.2 Read and Save These Instructions . .......................................................................... 3 Electrical Requirements ............................................................................................. 4 CHAPTER 3: Preventative Maintenance 3.1 3.2 3.3 Recommended Cleaning Tips . ............................
table of contents 8.7 8.8 8.9 8.10 8.11 8.12 8.13 8.14 8.15 8.16 8.17 8.18 8.19 8.20 8.21 Seat Pad Replacement............................................................................................... 33 Back Pad Replacement.............................................................................................. 34 Stationary Handlebar Replacement............................................................................ 35 Pedals Replacement ....................................................
Chapter 1: Serial number location 1.1 Serial Number Location A serial number plate is located behind the seat in the seat track. There is also a serial number tag on the middle of the main frame pointed towards the floor.
Chapter 1: Serial number location 1.
Chapter 2: Important Safety Instructions 2.1 Read and Save these instructions To ensure your safety and protect the equipment, read all instructions before operating the MATRIX H5x-02 Bike. To ensure proper use of the Matrix H5x-02 Bike, make sure that all users read this manual. Remind the users that before undertaking any fitness program, they should obtain complete physical examinations from their physicians.
Chapter 2: Important safety instructions 2.2 electrical requirements The Matrix H5x-02 Bike is designed to be self powered and does not require an external power supply source to operate. However, this bike can be AC powered if an optional power cord is purchased. This will power the console at all times and requires no minimum RPM for operation. These units can be daisy chained together, up to 4 units per dedicated 15 amp circuit, using a Matrix daisy chain cord adapter (sold separately).
Chapter 3: PREVENTATIVE MAINTENANCE 3.1 recommended cleaning tips 3.2 Check for damaged parts Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX H5x-02 Bike DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. Please read and follow these tips. * Position the equipment away from direct sunlight. The intense UV light can cause discoloration on plastics.
Chapter 3: PREVENTATIVE MAINTENANCE 3.3 Care and maintenance instructions In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
Chapter 4: Console Overlay and workout description 4.1 Console Description WORKOUT KEYS: Simple program view and selection buttons. GO: One touch Start. UP / DOWN LEVEL: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment. STOP: Ends workout and shows workout summary data. NUMBER KEYPAD: Workout data input for workout setup. Level adjustment during workout. COOL DOWN: Puts bike into Cool Down mode. FAN: Allows for fan speed selection (fan has 3 operating speeds).
Chapter 4: Console overlay and workout description 4.2 workout setup steps - manual 4.4 workout setup steps - level based GO - Press to immediately begin a workout. Workout, resistance ROLLING HILLS - The Rolling Hills program is a level based 1) Start pedaling and press the GO key to begin your workout. 2) The display will read 3, 2, 1, Begin and then the program will start. 1) Start pedaling and press the ROLLING HILLS key. 2) Select Level by using the UP or DOWN LEVEL keys and press ENTER.
Chapter 4: Console overlay and workout description 4.5 WORKOUT SETUP STEPS - Fitness test FITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on power output according to ACSM standards and was developed by the Cooper Institute© (www.cooperinstitute.org). User RPMs must remain between 60-80 RPM during the test. The test will end when the user can no longer maintain this speed.
Chapter 4: Console overlay and workout description 4.6 Workout Setup steps - TARGET heart rate TARGET HEART RATE - The Matrix H5x-02 Bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust the level based upon the user's heart rate. The heart rate zone is calculated using the following equation: (220-Age)8%=target heart rate zone.
Chapter 5: MANAGER MODE 5.1 Using Manager Mode The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A). 2) To scroll through the list of options in Manager Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display.
Chapter 5: MANAGER MODE 5.2 Manager mode overview 12 CUSTOM SETTING DEFAULT MINIMUM MAXIMUM Description Maximum Time 95 min 10 min 95 min Sets the total run time of any program. Default Time 20 min 10 min Maximum Time Setting Workout time when GO is pressed or when no time is selected during program set up. Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up.
chapter 6: engineering / service mode 6.1 engineering / service mode overview To enter Engineering or Service Mode, hold the UP and DOWN LEVEL keys for 3 seconds until Manager Mode appears on the middle LED display. Press the UP or DOWN LEVEL key to scroll between the different Engineering (Figure A) and Service Modes (Figure B). ENGINEERING MODE DISABLE ERRORS: Displays the class A and B error codes. SPEED UNIT: Sets the distance to show in miles or kilometers.
Chapter 7: TROUBLESHOOTING 7.
Chapter 7: Troubleshooting 7.
Chapter 7: TROUBLESHOOTING 7.
Chapter 7: Troubleshooting 7.2 error codes on the console code class description solution 0x02AB c Machine type error. Set the correct machine type in Engineering Mode. 0x02B3 c Resistance type error. Set the correct machine type in Engineering Mode. 0x0201 a Low voltage on the battery (voltage under 11.2V). Charge by running or by plugging in the AC adapter. 0x0247 b LCB failed (memory write error / feedback ADC error). Replace the LCB.
Chapter 7: Troubleshooting 7.3 LCB LED instructions led indicator description LED 1 RPM (AC Plug In). LED 2 +5V LED 3 +15V LED 4 Bus Voltage LED 5 RPM (Generator). LED 6 Status 1 (Program operation). LED 7 Status 2 (Resistance value in middle 1/2 VCC). LED 8 Status 3 (Digital Communication). LED 9 +12V (Console Power). WITHOUT AC PLUG - Normal LED 2 - LED 9 - On. LED 1 - Off (No AC plug detected). LED 5 - On (Generator power detected), WITH AC PLUG - NORMAL LED 2 - LED 9 - On.
Chapter 7: Troubleshooting 7.4 troubleshooting - display issues no display on the console or the display is dim when running led 9 led 1 led 8 led 5 symptom: The console will not power up or the display is dim. check point possible issue solution LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB. if LED1 is OFF. No AC power cord plugged in. Normal for an unpowered unit. if LED 5 is OFF. Generator has no RPM output. Normal for a powered unit.
Chapter 7: Troubleshooting 7.5 troubleshooting - error 0x04A0 error 0x04A0 (Digital communication failure) led 1 led 8 symptom: Error code 0x04A0 is displayed on the console. check point possible issue solution LEDs 2, 3, 4, 6, 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB. if LED1 is OFF. No AC power cord plugged in. Normal for an unpowered unit. if LED 8 is OFF. Bad communication between UCB and LCB. Reconnect the console cable at the LCB and UCB and check for kinks.
Chapter 7: Troubleshooting 7.6 troubleshooting - keypad issues all or some of the function keys do not respond possible causes: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SOLUTION: 1) Perform a keypad test in Service Mode: a. Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display. b. Use the UP and DOWN LEVEL keys to scroll to Service Mode 5 and press ENTER. c. Test the affected keypad.
Chapter 7: Troubleshooting 7.7 troubleshooting - resistance issues High or no resistance possible causes: 1) 2) 3) 4) The The The The console cable is damaged or not properly plugged in. UCB is damaged. Generator is damaged. LCB is damaged. SOLUTION: 1) Check the console cable connections at the UCB and LCB. 2) Check if the generator is outputing variable power: a. Insert the probes from a multi-meter into the black and red wires on the generator wire harness connector (Figure A). b.
Chapter 7: Troubleshooting 7.8 troubleshooting - pedals slipping pedals slipping Possible causes: 1) The belt tension is not enough. 2) The one way bearing is damaged. SOLUTION: 1) Remove the covers and check the belt tension. a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole. b. The ECB belt should be tightened to 85 ft / lbs. 2) If the belts are tensioned correctly, the one way bearing is damaged, replace the drive assembly. 7.
Chapter 7: Troubleshooting 7.10 troubleshooting - heart rate issues heart rate function does not work or is reading incorrectly possible causes: 1) 2) 3) 4) 5) 6) The The The The The The chest strap being used is not making good contact with the user's chest. chest strap is at a low battery status. chest strap is damaged. HR grips are damaged. HR board is damaged. UCB is damaged. SOLUTION: 1) Recenter the chest strap below the user's pectoral muscle (Figure A) and check again.
chapter 8: part replacement guide 8.1 CONSOLE REPLACEMENT 1) Remove the 4 screws holding the console to the frame (Figure A). Figure A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). Figure B 3) Reinstall the wire connections to the new console. 4) Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast using the 4 screws.
Chapter 8: Part Replacement Guide 8.2 HEART RATE HANDLEBAR REPLACEMENT 1) Remove the 2 screws holding on the handlebar cover (Figures A & B). Figure A Figure B 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C). 3) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 3 wires from the handlebar and remove the defective handlebar (Figure D).
Chapter 8: Part Replacement Guide 8.3 HEART RATE GRIPS REPLACEMENT 1) Using a flat screwdriver, pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip (Figure A). 2) Disconnect the HR grip wire and remove the metal plate (Figure B). Figure A Figure B 3) Remove the 3 screws holding the HR grip together (Figure C). 4) Disconnect the level button and remove the two halves of the HR grip (Figure D).
Chapter 8: Part Replacement Guide 8.4 CUP HOLDER REPLACEMENT 1) Remove the 2 screws holding the cup holder to the console mast (Figure A). Figure A 2) Remove the cup holder (Figure B). Figure B 3) Reverse Steps 1-2 to install a new cup holder.
Chapter 8: Part Replacement Guide 8.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT 1) Remove the console as outlined in Section 8.1. 2) Remove the back cover of the console (Figure A). 3) Unplug and remove the faulty overlay (Figure B). Figure A Figure B 4) Clean the console area with alcohol to remove any left over adhesive (Figure C). 5) Remove the protective film over the display window of the overlay (Figure D).
Chapter 8: Part Replacement Guide 8.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 6) Peel part of the protective film from the back of the overlay (Figure E). 7) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). Figure E Figure F 8) Match the overlay to the cutout on the console (Figure G).
Chapter 8: Part Replacement Guide 8.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 9) Press down on the corners of the overlay to keep it in place, then remove the protective film (Figure H & I). Figure H figure i 10) Once the overlay is in the correct position, press down on the overlay with a cloth to adhere it to the console plastic (Figure J). figure j 11) Use the same procedure to replace any additional faulty overlays. NOTE: Overlays can not be reused.
Chapter 8: Part Replacement Guide 8.6 console mast rePLACEMENT 1) Remove the console as outlined in Section 8.1. 2) Remove the HR handlebars as outlined in Section 8.2. 3) Lift up the rubber boot at the bottom of the console mast (Figure A). Figure A 4) With the boot lifted, remove the 4 screws holding the console mast to the frame (Figure B). Figure B 5) Pull the wires out the bottom of the console mast and remove the mast. 6) Reverse Steps 1-5 to install a new console mast.
Chapter 8: Part Replacement Guide 8.7 seat pad replacement 1) Remove the 4 screws holding the seat pad to the seat post (Figure A). Figure A 2) Lift the seat pad away from the seat post (Figure B). Figure B 3) Reverse Steps 1-2 to install a new seat pad.
Chapter 8: Part Replacement Guide 8.8 back pad Replacement 1) Using the tips of your fingers, remove the back cover of the back pad. The back cover is held on by plastic snap clips, and if pressure is applied, the cover will pop off (Figure A). 2) Remove the 4 bolts holding the seat pad to the seat frame (Figure B). Figure A Figure B 3) Remove the back pad (Figure C). Figure C 4) Reverse Steps 1-3 to install a new back pad.
Chapter 8: Part Replacement Guide 8.9 stationary handlebar Replacement 1) Using the tips of your fingers, remove the back cover of the back pad. The back cover is held on by plastic snap clips, and if pressure is applied, the cover will pop off (Figure A). 2) Remove the 4 bolts holding the stationary handlebar assembly to the seat frame (Figure B). Figure A Figure B 3) Remove the stationary handlebar (Figure C). Figure C 4) Reverse Steps 1-3 to install a new stationary handlebar.
Chapter 8: Part Replacement Guide 8.10 Pedal replacement 1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise). Figure A 2) Remove the pedal (Figure B). Figure B 3) Reverse Steps 1-2 to install a new pedal.
Chapter 8: Part Replacement Guide 8.11 Rear Shroud replacement 1) Remove the 9 screws attaching the right side rear shroud to the frame and to the left shroud (Figure A). 2) Remove the 3 screws attaching the left side rear shroud to the frame (Figure B). figure a figure b 3) Figure C shows both the rear shrouds removed. figure c 4) Reverse Steps 1-2 to install new rear shrouds.
Chapter 8: Part Replacement Guide 8.12 front shroud replacement 1) Remove the pedals as outlined in Section 8.10. 2) Remove the 8 screws attaching the right side front shroud to the frame and to the left shroud (Figure A). 3) Remove the 5 screws attaching the left side front shroud to the frame and entertainment port (Figure B). figure a figure b 4) Figure C shows both the front shrouds removed. figure c 5) Reverse Steps 1-3 to install a new front shroud.
Chapter 8: Part Replacement Guide 8.13 LOWER CONTROL BOARD REPLACEMENT 1) Remove the rear shrouds as outlined in Section 8.11. 2) Disconnect the wire connections to the lower board (Figure A). figure a 3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board. figure b 4) Reverse Steps 1-3 to install a new lower board. 5) Test the bike for function as outlined in Section 8.21.
Chapter 8: Part Replacement Guide 8.14 DRIVE BELT REPLACEMENT 1) Remove the right side front shroud as outlined in Section 8.12. 2) Unattach the tension set spring from the frame (Figure A). fIGURE a 3) Rotate the tension set counter clockwise and remove the drive belt (Figure B). fIGURE b 4) Reverse Steps 1-3 to install a new drive belt. NOTE: Be sure to reattach the tension spring. If more tension is needed on the drive belt, multiple holes are available for the lower spring attachment.
Chapter 8: Part Replacement Guide 8.15 ECB (ELECTRONIC BRAKE) BELT REPLACEMENT 1) Remove the front shrouds as outlined in Section 8.12. 2) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B). fiGURE a fIgure b 3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C). 4) Pull the ECB out of the frame towards the front of the unit, and remove the ECB belt (Figure D).
Chapter 8: part replacement guide 8.16 ECB replacement 1) Remove the front shrouds as outlined in Section 8.12. 2) Remove the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B). figure a figure b 3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C). 4) Pull the ECB out of the frame towards the front of the unit, and remove the ECB belt (Figure D). figure c 5) Reverse Steps 1-4 to install a new ECB.
Chapter 8: part replacement guide 8.17 pulley axle set replacement 1) Remove the front shrouds as outlined in Section 8.12. 2) Remove the drive belt as outlined in Section 8.14. 3) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B). figure a figure b 4) Once the tension has been removed, walk the ECB belt off of the pulley (Figure C).
Chapter 8: part replacement guide 8.17 pulley axle set Replacement - continued 5) Remove the C-clip holding the bearing in place on the right side of the frame (Figure D). 6) Remove the bearing (Figure E). fIGURE D Figure E 7) Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F). 8) Once the large nut is removed, the pulley axle set can be hammered out of the frame (Figure G), it should be removed from the user's left side.
Chapter 8: Part Replacement Guide 8.18 crank axle set replacement 1) 2) 3) 4) Remove the front shrouds as outlined in Section 8.12. Remove the drive belt as outlined in Section 8.14. Remove the 3 screws holding the crank axle bearings in place on both sides (Figure A). Bend the tabs of the nut on the left side of the frame so that this nut will turn (Figure B). Figure A Figure B 5) Use a 32 mm wrench to remove the crank axle nuts (Figure C). NOTE: This nut is reverse threaded.
Chapter 8: Part Replacement Guide 8.19 rear stabilizer replacement 1) Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame (Figure A). Figure A 2) Remove the rear stabilizer (Figure B). Figure B 3) Reverse Steps 1-2 to install a rear stabilizer.
Chapter 8: Part Replacement Guide 8.20 Front stabilizer replacement 1) Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame (Figure A). Figure A 2) Remove the front stabilizer (Figure B). Figure B 3) Reverse Steps 1-2 to install a new front stabilizer.
Chapter 8: Part Replacement Guide 8.21 Testing the BIKE Once the unit or replacement part is fully installed and assembled and properly placed on the floor, use the following instructions to setup and test the machine: 1) Check that the console is set for bike. a. Press and hold both LEVEL keys until Manager Mode appears on the display. b. Press the UP or DOWN LEVEL keys until Engineering Mode appears on the display. c. Use the UP or DOWN LEVEL keys to scroll to Machine Type. d.
Chapter 9: bike Specifications and Assembly Guide 9.
Chapter 9: bike Specifications and assembly guide 9.
Chapter 9: bike SPECIFICATIONS AND ASSEMBLY GUIDE 9.3 ASSEMBLY INSTRUCTIONS after these assembly steps are complete, be sure to setup and test the unit as outlined in section 8.20.
Chapter 9: bike SPECIFICATIONS AND ASSEMBLY GUIDE 9.
Chapter 9: bike SPECIFICATIONS AND ASSEMBLY GUIDE 9.
Chapter 9: bike SPECIFICATIONS AND ASSEMBLY GUIDE 9.
Chapter 9: bike specifications and assembly guide 9.
Chapter 9: bike SPECIFICATIONS AND ASSEMBLY GUIDE 9.
Chapter 9: Bike specifications and assembly guide 9.4 Adjusting the pedal straps and SEAT Adjusting the pedal straps The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include spring loaded clips for easy adjustment. To tighten the strap, pull down the open end of the strap. To loosen the strap, push down on the top of the clip and pull the strap up. Release the clip to lock the strap in place.
Chapter 9: bike specifications and assembly guide 9.5 LEVELING THE BIKE STABILIZING the MATRIX H5x-02 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled. Determine which leveler is not resting completely on the floor. Loosen the nut with one hand to allow the leveler to rotate. Rotate the left or right leveler, and repeat the adjustment as necessary until the bike is stable.
NOTES 59
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