T3xe-02(TOPTECH MCB) Treadmill S ER V I C E M A N U A l
Table Of Contents CHAPTER 1: Serial number location . .......................................................... 1 CHAPTER 2: Important Safety instructions 2.1 2.2 2.3 Before Getting Started ................................................................................................ 2 Read and Save These Instructions ............................................................................ 3 Electrical Requirements ....................................................................................
Table Of contents 8.11 8.12 8.13 8.14 8.15 8.16 02AD Error Troubleshooting........................................................................................ 33 02B5 Error Troubleshooting......................................................................................... 34 02B3 / 02BA / 02BC / 02BD Error Troubleshooting..................................................... 35 04A0 Error Troubleshooting.........................................................................................
Chapter 1: Serial Number Location 1.
Chapter 2: Important Safety Instructions 2.1 Before Getting Started This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill. Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine.
Chapter 2: Important Safety Instructions 2.2 Read and Save these instructions This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the MATRIX T3xe-02 treadmill. When using an electrical product, basic precautions should always be followed including the following: DANGER: To reduce the risk of electric shock: Always unplug this equipment from the electrical outlet immediately after using and before cleaning.
Chapter 2: Important Safety Instructions 2.3 Electrical Requirements For your safety and to ensure good treadmill performance, the ground on this circuit must be non-looped. Please refer to NEC articles 210-21 and 210-23. Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties of this product..
Chapter 3: Preventative Maintenance 3.1 recommended cleaning tips Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX T3xe-02 Treadmill. Please read and follow these tips. • P osition the equipment away from direct sunlight. The intense UV light can cause discoloration on plastics. • L ocate your equipment in an area with cool temperatures and low humidity. • Clean with a soft 100% cotton cloth.
Chapter 3: Preventative Maintenance 3.3 Care and MAINTENANCE instructions In order to maximize life span, and minimize down time, all Matrix Fitness System's equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
Chapter 3: Preventative Maintenance 3.4 Auto calibration instructions Run Auto Calibration to calibrate incline after assembly and after replacing any electronic component. AUTO CALIBRATION PROCEDURE: 1) Press ENTER, 2, 0, 0, 1, then ENTER. Engineering Mode will appear on the display. 2) Press the button next to CALIBRATION.. 3) Press the button next to AUTO CALIBRATION. You SHOULD NOT be standing on the unit while it is calibrating.
Chapter 3: Preventative Maintenance 3.6 KNOWING WHEN TO REPLACE THE RUNNING BELT AND DECK One of the most common wear and tear items on a treadmill is the deck and belt combination. If these two items are not properly maintained, they can cause damage to other components. Always keep your deck and belt free of dirt and dust by wiping the edges of the belt and deck and up to 2" under the belt with a clean dry cloth.
Chapter 4: Console overlay and workout description 4.1 T3xe-02 Console Description MULTI-PURPOSE KEYS: Keys have different functions depending on each screen. GO: One touch Start and Quick Start. ENTER: To confirm each program setting. UP / DOWN INCLINE: Easy information and incline selection. UP / DOWN SPEED: Easy information and speed selection. UP / DOWN TIME: Easy information and time adjustment. EMERGENCY STOP / IMMOBILIZATION: To stop all functions and immobilize the unit.
Chapter 4: Console overlay and workout description 4.2 Manual Workout Operation QUICK START OPERATION Press the GO button(s) and the treadmill will enter into a manual mode of operation. All energy expenditure values will be calculated using the default weight measurement. MANUAL WORKOUT OPERATION Manual is a workout that allows you to manually adjust the speed and incline values at anytime.
Chapter 4: Console overlay and workout description 4.4 Heart rate Control Workout Operation Your Matrix T3x-02 Treadmill offers a heart rate control workout mode. The heart rate control workout mode allows the user to program their desired heart rate zone and maximum allowable incline and the treadmill will automatically adjust the incline based upon the user's heart rate. The heart rate zone is calculated using the following equation: (220-Age)*%=target heart rate zone.
Chapter 4: Console overlay and workout description 4.5 Fitness Test workout operation - Continued Sub maximal treadmill evaluation conversion table Stage 1 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4 5.1 5.2 5.3 5.4 6.1 6.2 6.3 6.4 7.1 7.2 7.3 7.4 8.1 8.2 8.3 8.4 9.1 9.2 9.3 9.4 10.1 10.2 10.3 10.4 11.1 11.2 11.3 11.
Chapter 5: Manager Mode 5.1 Manager Mode OVERVIEW 1) To enter Manager Mode, press "ENTER, 1, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Manager Mode will appear on the display. 2) Manager Mode is divided into 6 tabs. They are About, Time, Speed, Defaults, Language, and TV. 3) Choose a tab by touching the button next to the desired tab. 4) Each of the tabs have options that will appear once you have chosen that particular tab.
Chapter 5: Manager Mode 5.2 Manager mode - About Tab Manager Mode Function & Defaults About Accumulated Distance Total distance showed in native units (miles or kilometers). Descriptions Cannot be modified. Modified Accumulated Time Total time. Cannot be modified. Software Versions Software Version, for display only. Cannot be modified. Serial Number Serial number of the platform and console. Cannot be modified.
Chapter 5: Manager Mode 5.4 Manager mode - speed Tab Manager Mode Speed Function & Defaults Descriptions Modified Maximum Speed Default: 12 MPH / 19.2 KPH Controls the maximum speed for all programs, Displayed in native units (MPH or KPH). Maximum: 12 MPH / 20 KPH Minimum: 3 MPH / 4.8 KPH Start Speed Default: 0.5 MPH / 0.8 KPH Controls the starting speed for all programs. Displayed in native units (MPH or KPH). Maximum: 3 MPH / 4.8 KPH Minimum: 0.5 MPH / 0.8 KPH 5.
Chapter 5: Manager Mode 5.6 Manager mode - language Tab manager mode Language language English function & defaults Select default language. flag unit Mile language Spanish Mile German 16 descriptions This option allows the user to select a flag for a specific language.
Chapter 5: Manager Mode 5.7 Manager mode - tv Tab Manager Mode TV Function & Defaults Descriptions Modified Default Channel Default: 1 This option controls the default TV channel on start up. Maximum: 99 Minimum: 1 Default Volume Default: 1 This option controls the default TV volume on start up. Maximum: 17 Minimum: 1 Tuner Available Default: Yes This option controls whether the TV function is available. YES or NO Setup This option sets the TV tuner function.
Chapter 6: engineering Mode 6.1 Engineering mode overview The Engineering Mode allows the club owner to keep track of the technical settings and error history for the treadmill. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the number keypad ON THE CONSOLE. Engineering Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change. 3) Press the ENTER key once the desired setting is correct to save.
Chapter 6: engineering Mode 6.3 Engineering mode - statistics tab Engineering Mode Function & Defaults Statistics Descriptions Modified This option displays the workout information history of the unit. 6.4 Engineering mode - errors tab Engineering Mode Function & Defaults Errors Descriptions Modified This option displays the error code history for the unit.
Chapter 6: engineering Mode 6.5 Engineering mode - Clubs Tab Engineering Mode Function & Defaults Clubs Default: Matrix Descriptions Modified This option selects a screen header from a list. 6.6 Engineering mode - club id tab Engineering Mode Function & Defaults Club ID 20 Descriptions This option records the club ID of the equipment.
Chapter 7: Service Mode 7.1 Service Mode overview The Service Mode allows an authorized service provider to test and store information on the treadmill. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the number keypad ON THE CONSOLE. Service Mode will appear on the display (Figure A). 2) Select the key next to the setting that needs to be changed, and follow the prompts to change. 3) Press the ENTER key once the desired setting is correct to save.
Chapter 7: Service Mode 7.2 Service Mode - setup tab Service Mode Function & Defaults Setup Descriptions Modified Machine Type Default: Treadmill This option selects the current model. N/A Serial Number This option display the serial number of the console and frame. N/A Accumulated Distance This option displays the total distance of workouts since production. Displayed in native units (miles or kilometers).
Chapter 7: Service Mode 7.4 Service Mode - log tab Service Mode Function & Defaults Log Descriptions This option is to record key component replacement history. Modified N/A 7.5 Service Mode - date & time Tab Service Mode Function & Defaults Date & Time Descriptions This option sets the current date and time of the unit.
Chapter 8: Troubleshooting 8.
Chapter 8: Troubleshooting 8.
Chapter 8: Troubleshooting 8.
Chapter 8: Troubleshooting 8.3 MCB LED PLACEMENT AND DEFINITIONS PWM - Console PWM signal light (when the motor is running, the light should flash). COM - Digital communication light. FAULT - The machine has stopped due to any C class error. UP / DOWN (FF) - Incline motor status light.
Chapter 8: Troubleshooting 8.4 ERROR MESSAGES ON THE CONSOLE CLASS LEVEL ERROR CODE DESCRIPTION CONDITION B 0140 Incline motor fail. When the incline motor is supposed to move, it does not move. When the error happens the incline motor will be locked. The command "initialize" is needed to unlock the incline. C 01A0 Incline motor disconnection. When the incline position cable is not connected. C 01A4 Main motor U phase disconnection. Main motor U phase disconnection.
Chapter 8: Troubleshooting 8.5 0140 / 01A0 ERROR TROUBLESHOOTING ERROR MESSAGE 0140 / 01A0 1) cause: a. Incline motor operation failed. 2) SOLUTION: a. Check the connection of the incline motor cable at the MCB. b. Run auto calibration (See Section 3.5). c. If auto calibration fails, press GO and attempt to incline the treadmill. - Check the MCB UP and DOWN (FF) LEDs (Figure A). If the LEDs do not light up when incline is commanded, replace the console cable or console.
Chapter 8: Troubleshooting 8.6 01A4 / 01A5 / 01A6 ERROR TROUBLESHOOTING ERROR MESSAGE 01A4 / 01A5 / 01A6 1) cause: a. 01A4 - Main motor U phase disconnection. b. 01A5 - Main motor V phase disconnection. c. 01A6 - Main motor W phase disconnection. 2) SOLUTION: a. Check the connection of the motor cable at the MCB (Figure A). b. Replace the motor. c. Replace the MCB. FIGURE A U V 8.7 01A8 / 01AD / 02B6 / 02B7 / 02B8 ERROR TROUBLESHOOTING ERROR MESSAGE 01A8 / 01AD / 02B6 / 02B7 / 02B8 1) cause: a. b.
Chapter 8: Troubleshooting 8.8 01AB ERROR TROUBLESHOOTING ERROR MESSAGE 01AB 1) cause: a. Inverter error. 2) SOLUTION: a. When the display is showing an 01AB error,k the MCB Fault LED should be lit (Figure A). b. If the MCB Fault LED is not lit, replace the console. c. If the MCB Fault LED is lit, replace the MCB.
Chapter 8: Troubleshooting 8.9 02A0 / 02A8 ERROR TROUBLESHOOTING ERROR MESSAGE 02A0 / 02A8 1) cause: a. 02A0 - Main motor failure. The belt does not move when it is supposed to move. b. 02A8 - Inverter circuit of the motor failed. Motor resistance is closed. 2) SOLUTION: a. b. c. d. 32 Check the connection of the motor cable at the MCB (Figure A). Use a multi - meter to check the motor cable for resistance at 3 points (Figures B, C, & D). If the motor cable displays an ohm value, replace the MCB.
Chapter 8: Troubleshooting 8.10 02A1 / 02A2 ERROR TROUBLESHOOTING ERROR MESSAGE 02A1 / 02A2 1) cause: a. 02A1 - Over AC power input voltage. b. 02A2 - Over / low DC bus voltage. 2) SOLUTION: a. Use a multi - meter to check if the input power is over 260V. b. If the power outlet is ok, replace the MCB. 8.11 02AD ERROR TROUBLESHOOTING ERROR MESSAGE 02AD 1) cause: a. MCB over temperature. 2) SOLUTION: a. b. c. d. Check the condition and connection of the motor cable at the MCB (Figure A).
Chapter 8: Troubleshooting 8.12 02B5 ERROR TROUBLESHOOTING ERROR MESSAGE 02B5 1) cause: a. The inverter sensor is reading the normal rated current is over 10.5 amps for 60 seconds. 2) SOLUTION: a. Use a multi - meter to check the motor cable for resistance at 3 points (Figures A, B, & C). b. If the motor cable displays an ohm value over 4, replace the motor. c. If the motor cable displays an ohm value under 4, replace the MCB.
Chapter 8: Troubleshooting 8.13 02B9 / 02BA / 02BC / 02BD ERROR TROUBLESHOOTING ERROR MESSAGE 02B9 / 02BA / 02BC / 02BD 1) cause: a. b. c. d. 02B9 - The inner memory IC data write error. 02BA - The inner memory IC data read error. 02BC - Ground connection or fuse error. 02BD - Inverter hardware interrupt error. 2) SOLUTION: a. Replace the MCB. 8.14 04A0 ERROR Troubleshooting ERROR MESSAGE 04A0 1) cause: a. No communication response. 2) SOLUTION: a. b. c. d. e.
Chapter 8: Troubleshooting 8.15 troubleshooting - Heart Rate issues heart rate function does not work or is reading incorrectly possible causes: 1) 2) 3) 4) 5) 6) The The The The The The chest strap being used is not making good contact with the user's chest. chest strap is at a low battery status. chest strap is damaged. HR grips are damaged. HR board is damaged. UCB is damaged. SOLUTION: 1) Re-center the chest strap below the user's pectoral muscle (Figure A) and check again.
Chapter 8: Troubleshooting 8.16 Troubleshooting - TV reception issues POSSIBLE CAUSES: No Reception on the TV or it is blurry 1) The coax signal is not being sent strongly enough for good TV reception. 2) The coax cable is pinched or installed incorrectly. 3) The TV is defective. SOLUTION: 1) Check that the TV is programed correctly by following the instructions in Section 10.4. 2) Test the coax signal from the wall by plugging it into a known working TV.
Chapter 9: Part Replacement Guide 9.1 Motor Cover RePLACEMENT 1) Remove the 2 screws holding the motor cover to the frame using a 6 mm Allen wrench (Figures A). 2) The motor cover is velcroed to the frame, so you will have to pull up with some force (Figure B). Figure A Figure B 3) Figure C shows the motor area with the motor cover removed. 4) Reverse Steps 1-2 to install a new motor cover. NOTE: When reinstalling the motor cover, be sure to tuck the sides in so they do not bow outward (Figure D).
Chapter 9: Part Replacement Guide 9.2 REAR ROLLER REPLACEMENT 1) Remove one of the rear end caps using a Phillips screwdriver (Figure A). 2) Remove both roller adjustment screws using an 8 mm Allen wrench (Figure B). Figure A Figure B 3) Remove the rear roller from the running belt (Figures C & D). Figure C Figure D 4) Reverse Steps 1-3 to install a new rear roller. 5) Test the treadmill for function as outlined in Section 9.21.
Chapter 9: Part Replacement Guide 9.3 DECK REMOVAL 1) Remove the motor cover as outlined in Section 9.1. 2) Remove the four deck screws using a 5 mm Allen wrench (Figure A). Figure A 3) Remove the deck from the running belt (Figures B & C). NOTE: Be careful not to pinch fingers during removal / installation of the deck. Figure B Figure C 4) Reverse Steps 1-3 to install a new deck.
Chapter 9: Part Replacement Guide 9.4 DECK CUSHION REPLACEMENT 1) Remove the deck as outlined in Section 9.3. 2) Holding the bolt with a 5 mm Allen wrench, loosen the nut with a 13 mm socket (Figure A & B). Figure A Figure B 3) For the rear cushion, hold the cushion and remove the 13 mm nut (Figure C). Figure C 4) Reverse Steps 1-3 to install new deck cushions. 5) Test the treadmill for function as outlined in Section 9.21.
Chapter 9: Part Replacement Guide 9.5 FRONT ROLLER REPLACEMENT 1) Remove the motor cover as outlined in Section 9.1. 2) Using a hook or loop of wire, remove the spring from the drive belt tensioner (Figure A). The tensioner should now pivot away from the drive belt. 3) Loosen the rear roller screws to remove tension from the running belt. 4) Remove the front roller mounting screws using an 8 mm Allen wrench (Figures B & C).
Chapter 9: Part Replacement Guide 9.6 RUNNING BELT REPLACEMENT 1) Remove the motor cover as outlined in Section 9.1. 2) Remove the rear roller as outlined in Section 9.2. 3) Remove the deck as outlined in Section 9.3. 4) Remove the front roller as outlined in Section 9.5. 5) Remove the running belt and replace it with a new belt (Figures A & B). NOTE: New running belts should ALWAYS be installed on a new deck surface (deck should either be flipped or replaced to gain a new surface).
Chapter 9: Part Replacement Guide 9.7 SIDE RAIL REPLACEMENT 1) Remove the rear end cap using a Phillips screwdriver (Figure A). 2) Loosen the four screws under the frame using a 5 mm Allen wrench (Figure B). Figure A Figure B 3) Slide the rail off the back of the treadmill (Figures C & D). Figure C Figure D 4) Reverse Steps 1-3 to install a new side rail. NOTE: After reinstalling the side rail, make sure the rear end cap is on first before tightening the screws for proper gap spacing.
Chapter 9: Part Replacement Guide 9.8 MOTOR CONTROL BOARD (MCB) REPLACEMENT 1) 2) 3) 4) Turn off power and disconnect the cord from the machine. Remove the motor cover as outlined in Section 9.1. Remove the wire connections to the MCB. Remove the 2 screws holding the MCB to the base frame (Figures A & B). Figure A Figure B 5) Remove the MCB. 6) Reverse Steps 1-5 to install a new MCB. NOTE: Be sure to plug in all wire connections removed in Step 3 (Figure C).
Chapter 9: Part Replacement Guide 9.9 MOTOR REPLACEMENT 1) 2) 3) 4) Turn off power to the treadmill and disconnect the power cord. Remove the motor cover as outlined in Section 9.1. Use a hook or length of wire to release the drive belt tensioner spring (Figure A). With the spring released, rotate the tensioner to relieve tension on the drive belt (Figure B). Figure A Figure B 5) With the tension on the belt released, walk the drive belt off of the motor pulley (Figure C).
Chapter 9: Part Replacement Guide 9.9 MOTOR REPLACEMENT - CONTINUED 7) Disconnect the motor ground wire from the motor and cut any tie straps holding the ground wire in place (Figure E). figure e 8) Using an 8 mm Allen wrench, remove the four motor mounting screws (Figure F). 9) Lift the motor away from the treadmill (Figure G). figure f figure g 10) Reverse Steps 1-9 to install a new motor. NOTE: The speed sensor on the motor is not used on this model and should not be plugged into the MCB.
Chapter 9: Part Replacement Guide 9.10 DRIVE BELT REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the motor cover as outlined in Section 9.1. 3) Release the drive belt tensioner spring (Figure A). Figure A 4) With the spring released, rotate the tensioner to relieve tension on the drive belt and walk the drive belt off of the motor pulley (Figures B & C).
Chapter 9: Part Replacement Guide 9.10 DRIVE BELT REPLACEMENT - CONTINUED 5) Loosen the rear roller screws to relieve tension on the running belt (Figure D). 6) Remove the two 8 mm front roller screws (Figures E & F). 7) Lift the roller and remove the old drive belt (Figure G). Figure D Figure F Figure E Figure G 8) Reverse Steps 1-7 to install a new drive belt. NOTE: After installing a new belt, check it for correct alignment to the motor pulley before setting the tensioner in place.
Chapter 9: Part Replacement Guide 9.11 INCLINE MOTOR REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A). Figure A 3) Remove the clip from the pin and remove the pin attaching the incline motor to the rack (Figure B & C).
Chapter 9: Part Replacement Guide 9.11 Incline Motor RePLACEMENT - continued 4) Disconnect the incline motor power cable from the MCB (Figure D). 5) Disconnect the incline motor from the top mounting bracket (Figure E). Figure D Figure E 6) Lift the incline motor away from the treadmill (Figure F). 7) Reverse Steps 1-6 to install a new incline motor. NOTE: When installing the new incline motor, make sure to replace the white washers at the top and bottom (Figure G).
Chapter 9: Part Replacement Guide 9.12 CONSOLE REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the 4 screws holding the back cover onto the console (Figure A). 3) Remove the four 6 mm screws from underneath the console (Figure B). Figure A Figure B 4) Disconnect the 6 wire connections from the console (Figure C). 5) Remove the console (Figure D). FIGURE C 6) Reverse Steps 1-5 to install a new console. 7) Test the treadmill for function as outlined in Section 9.21.
Chapter 9: Part Replacement Guide 9.13 EMERGENCY STOP SWITCH REPLACEMENT 1) 2) 3) 4) Turn off power to the treadmill and remove the power cord. Remove the console as outlined in Section 9.12. Remove the 2 screws holding the red emergency stop key to the emergency stop frame (Figure A). Remove the 2 screws holding the emergency stop frame to the console frame (Figure B).
Chapter 9: Part Replacement Guide 9.13 EMERGENCY STOP SWITCH REPLACEMENT - CONTINUED 6) Disconnect the 2 wires plugged into the back of the emergency stop switch (Figure E). 7) Depress the tabs on the top and the bottom of the emergency stop switch (Figure F). Figure E Figure F 8) With the tabs depressed, the emergency stop can be removed from the emergency stop frame (Figure G). 9) Reverse Steps 1-8 to install a new emergency stop switch.
Chapter 9: Part Replacement Guide 9.14 console frame replacement 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the 2 screws on each side holding the console frame to the handlebar frame (Figure A). figure A 4) Remove the console frame from the handlebar frame. NOTE: The console cable wiring will need to be removed from the console frame as it is removed (Figure B).
Chapter 9: Part Replacement Guide 9.15 heart rate board replacement 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A). 5) Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way (Figure B).
Chapter 9: Part Replacement Guide 9.16 speed or incline keypad replacement 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A). 5) Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way (Figure B).
Chapter 9: Part Replacement Guide 9.17 HANDLEBAR FRAME REPLACEMENT 1) 2) 3) 4) Turn off power to the treadmill and remove the power cord. Remove the console as outlined in Section 9.12. Remove the console frame as outlined in Section 9.14. Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A). figure a 5) Lift the handlebar frame up and away from the console mast (Figure B).
Chapter 9: Part Replacement Guide 9.18 heart rate handlebar replacement 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A). 5) Lift the handlebar frame up and away from the console mast (Figure B).
Chapter 9: Part Replacement Guide 9.19 Heart rate Grips Replacement 1) Turn off power to the treadmill and remove the power cord. 2) Remove the 2 Phillips screws holding the 2 halves of the HR grip together (Figure A). 3) Disconnect the white wire from the bottom HR terminal and remove it (Figure B). Figure B Figure A 4) Disconnect the red wire from the top HR terminal and remove it (Figure C). Figure C 5) Reverse Steps 1-4 to install new HR grips.
Chapter 9: Part Replacement Guide 9.20 CONSOLE MAST REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the handlebar frame as outlined in Section 9.17. 5) Remove the motor cover as outlined in Section 9.1. 6) Remove the 4 screws holding the console mast to the base frame (Figure A). 7) Remove the console mast.
Chapter 9: Part Replacement Guide 9.21 testing the treadmill Once the treadmill or replacement part is fully installed and assembled and properly placed on the floor, use the following instructions to setup and test the machine: 1) If the treadmill was just assembled or if any electronic component has been replaced (including if the console cable is unplugged for any reason), the treadmill MUST be auto calibrated. Refer to the procedure in Section 3.4.
Chapter 10: Treadmill specifications and assembly Guide 10.1 TREADMILL SPECIFICATIONS FEATURES Deck Type Ultimate Hard-Wax reversible 1" deck Belt Type Habisat - 2 ply commercial grade Running Area 60" x 20" Deck Step Height 7.5" Cushion System Ultimate Deck Cushioning System Incline Range 0 - 15% (1300 lb. thrust incline motor) Speed Range 0.5 - 12 mph / 0.8 - 20 km/h Contact HR Sensors Yes Telemetric HR Receiver Yes Transport Wheels Yes DRIVE SYSTEM Motor Matrix 4.
Chapter 10: Treadmill specifications and assembly Guide 10.2 Fasteners and Assembly tools frame set part # part name diagram specification quantity color 11 Hex Head Cap Screw M8 x 1.25P x 25L 8 Blue 12 Flat Washer 8.2 x 19 2.0t 8 Blue 13 Hex Head Cap Screw M8 x 1.25P x 15L 6 Black 14 Button Head Screw M8 x 1.25P x 25L 6 White 15 Flat Washer 8.2 x 19 x 2.0t 6 White CONSOLE SET 64 part # part name 41 Hex Head Cap Screw diagram specification quantity color M8 x 1.
Chapter 10: Treadmill specifications and assembly Guide 10.3 ASSEMBLY INSTRUCTIONS ATTENTION After assembly and installation is complete, the treadmill will need to be calibrated using the auto-calibration procedure outlined in Section 3.4. DO NOT stand on the belt while the auto-calibration sequence is in progress. Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. Review the contents of the hardware package for completeness.
Chapter 10: Treadmill specifications and assembly Guide 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED Open Black & White Assembly Bag. Assemble the HR handlebar to the left and right handlebars using item 14 - hex head cap screw. Fasten the contact HR handlebar assembly to the console masts using item 15 - button head screw and item 12 - flat washer. Pull the HR wires through the handlebar using the wire pull. Pull the mast wire through the handlebar.
Chapter 10: Treadmill specifications and assembly Guide 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED Open Black Assembly Bag. Assemble the console frame to the handlebars using item 14 - hex head cap screw. Be sure to route the console cables down the console mast and connect the HR handlebar wires. Make all appropriate wire connections within the motor compartment. Open Yellow Console Assembly Bag.
Chapter 10: Treadmill specifications and assembly Guide 10.3 Assembly instructions - continued Open Green Assembly Bag. Install the power cord and assemble item 18 power cord holder with item 22 button head screw. If your hardware pack is missing item 22, check to see if the screws are already assembled on the treadmill. 68 Replace the motor cover(s) and power the treadmill on. The power button is located next to the power cord inlet.
Chapter 10: Treadmill specifications and assembly Guide 10.4 TV programming instructions 1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad on the upper display and Manager Mode will appear on the display. 2) Press the key next to TV (Figure A), and then press the key next to CHANNEL SCAN (Figure B). FIgure A Figure B 3) Press the key next to START (Figure C). 4) Press the - key on the number keypad and a Menu will appear on the TV (Figure D).
Chapter 10: Treadmill specifications and assembly Guide 10.4 TV programming instructions - continued 5) Use the volume keys to move horizontally in the Menu and the channel keys to move up or down. NOTE: You must press buttons quickly in the Menu or it will minimize within 5 seconds. 6) Move the cursor over to Channel on the top right of the Menu (Figure E), and go down to AUTO SCAN, use the volume button to select it (Figure F).
Chapter 11: Software Upgrade Guide 11.1 software upgrade instructions 1) Copy three software files (T3xe deploy.cab, io.txt, and update.config) onto a USB drive. 2) Turn on the power to the treadmill, wait until the standby picture has been cleared (Figure A). 3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure B). Figure A Figure B 4) The upgrade procedure will run automatically (Figure C).
NOTES 72
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