T7xE-01 Treadmill S E R V I C E MA N U A l
table of contents CHAPTER 1: Serial number location . .................................................................. 1 CHAPTER 2: Important Safety instructions 2.1 2.2 2.3 2.4 Legal Disclaimer.......................................................................................................... Before Getting Started ............................................................................................... Read and Save These Instructions . .....................................................
table of contents 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.9.1 8.9.2 8.9.3 8.9.4 Electrical Diagram ...................................................................................................... Motor Control Board (MCB) LED Instructions ........................................................... Daughter Board LED Instructions............................................................................... Error Messages on Console.............................................................
Chapter 1: Serial number location 1.
Chapter 2: Important Safety Instructions 2.1 Legal Disclaimer 2.2 Before Getting Started This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill. Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine.
Chapter 2: Important Safety Instructions 2.3 Read and Save these instructions This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the MATRIX T7xe-01 treadmill. When using an electrical product, basic precautions should always be followed including the following: DANGER: To reduce the risk of electric shock: Always unplug this equipment from the electrical outlet immediately after using and before cleaning.
Chapter 2: Important Safety Instructions 2.4 Electrical Requirements For your safety and to ensure good treadmill performance, the ground on this circuit must be non-looped. Please refer to NEC article 210-21 and 21023. Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties of this product..
Chapter 3: PREVENTATIVE MAINTENANCE 3.1 recommended cleaning tips 3.2 Check for damaged parts Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX treadmill. DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. Please read and follow these tips. • P osition the equipment away from direct sunlight. The intense UV light can cause discoloration on plastics.
Chapter 3: PREVENTATIVE MAINTENANCE 3.3 Care and maintenance instructions In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off on each time service is completed for a specific machine.
Chapter 3: Preventative Maintenance 3.5 TOUCH SCREEN CARE & CLEANING TOUCH SCREEN CARE AND CLEANING * The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a dry soft cloth. If necessary, we recommend the usage of Alcohol or Isopropyl Alcohol for difficult stains or sanitary purposes. * It is very important to avoid using any other chemical on the touch screen. * Always dampen the cloth and clean the screen.
Chapter 3: PREVENTATIVE MAINTENANCE 3.6 Auto calibration instructions Run Auto Calibration to calibrate incline after assembly and after replacing any electronic component. AUTO CALIBRATION PROCEDURE: 1) Press "ENTER, 2, 0, 0, 1, ENTER". Engineering Mode will appear on the display. 2) CALIBRATION and AUTO CALIBRATION should be already highlighted. You just need to press the START button (Figure A). You SHOULD NOT be standing on the unit while it is calibrating.
Chapter 4: Console Overlay and workout description 4.1 T7xe-01 Console Description The Matrix treadmill is inspected before it is packaged. It is shipped in four pieces: the base, the upright console supports, the handlebar, and the console. Carefully unpack the unit and dispose of the box material. The T7xe-01 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged.
Chapter 4: Console overlay and workout description 4.2 Manual Workout Operation QUICK START OPERATION Press the GO or QUICK START button(s) and the treadmill will count down "3, 2, 1" and enter into a manual mode of operation. All energy expenditure values will be calculated using the default weight measurement. MANUAL WORKOUT OPERATION Manual is a workout that allows you to manually adjust the speed and incline values at anytime.
Chapter 4: Console overlay and workout description 4.4 Heart rate Control Workout Operation Your Matrix treadmill offers a heart rate control workout mode. The heart rate control workout mode allows the user to program their desired heart rate zone and maximum allowable incline and the treadmill will automatically adjust the incline based upon the user's heart rate. The heart rate zone is calculated using the following equation: (220-Age)*%=target heart rate zone.
Chapter 4: Console overlay and workout description 4.5 Fitness Test workout operation - Continued Submaximal treadmill evaluation conversion table Stage 1 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4 5.1 5.2 5.3 5.4 6.1 6.2 6.3 6.4 7.1 7.2 7.3 7.4 8.1 8.2 8.3 8.4 9.1 9.2 9.3 9.4 10.1 10.2 10.3 10.4 11.1 11.2 11.3 11.
Chapter 4: Console overlay and workout description 4.5 Fitness test workout operation - continued The Military Test programs and the Physical Efficiency Battery (PEB) provide workouts of a preset distance. These distances are established by the various branches of the Military with the objective of each test to complete the distance as quickly as possible. At the completion of the test, a time-based score as defined by the respective Military branch will be shown on the console.
Chapter 5: MANAGER MODE 5.1 Using Manager Mode 1) To enter Manager Mode, press "ENTER 1001 ENTER" on the number keypad and Manager Mode will appear on the display. 2) Manager Mode is divided into 6 tabs, located on the left side of the screen. They are About, Time, Speed, Defaults, TV, and Language. 3) Choose a tab by touching the screen over the desired tab. 4) Each of the tabs have options that will appear once you have chosen that particular tab.
Chapter 5: MANAGER MODE 5.2 Manager Mode - tab 1 Manager Mode Function & Defaults Descriptions MODIFIED About Serial Number This option displays the serial number of the platform and console, not editable (see Service Mode to change serial numbers). Cannot be modified. Accumulated Distance Total distance displayed in native units (miles or kilometers), not editable. Cannot be modified Accumulated Time Total time, not editable. Cannot be modified.
Chapter 5: MANAGER MODE 5.3 Manager Mode - tab 2 Manager Mode Time 16 Function & Defaults Descriptions Modified Maximum Time Default: 60 Minutes This option enables clubs to set the maximum workout duration limits during peak and non peak hours of traffic. Maximum: 99 Minutes Minimum: 5 Minutes Default Time Default: 30 Minutes This option controls the default program time. Maximum: Maximum Time Minimum: 5 Minutes Pause Time Default: 5 Minutes This option controls the default pause time.
Chapter 5: MANAGER MODE 5.4 Manager Mode - tab 3 Manager Mode Speed Function & Defaults Descriptions Modified Maximum Speed Default: 12 MPH / 19.3 KPH This option controls the maximum speed for all programs. Displayed in native units (miles or kilometers). Maximum: 15 MPH / 24.1 KPH Minimum: 0.5 MPH / 0.8 KPH Start Speed Default: 0.5 MPH / 0.8 KPH This option controls the starting speed for all programs (minimum speed not affected). Displayed in native units (miles or kilometers).
Chapter 5: MANAGER MODE 5.5 Manager Mode - Tab 4 Manager Mode Defaults 18 Function & Defaults Descriptions Modified Default Level Default: 1 This option controls the default program levels. Maximum: 20 Minimum: 1 Default Age Default: 30 This option controls the default user's age used in the target heart rate calculations. Maximum: 100 Minimum: 10 Default Weight Default: 150 lb / 68 kg This option controls the default weight used in the calorie calculations.
Chapter 5: MANAGER MODE 5.6 Manager Mode - tab 5 Manager Mode TV Function & Defaults Descriptions modified Default Channel Default: 1 This option controls the default TV channel on start up. Maximum: 99 Minimum: 1 Default Volume Default: 1 This option controls the default TV volume on start up. Maximum: 17 Minimum: 1 Tuner Available Default: Yes This option controls the default TV function. If NO is selected, the TV tab will be removed from the normal function.
Chapter 5: MANAGER MODE 5.7 Manager Mode - tab 6 Manager Mode Language 20 Function & Defaults Default Language Descriptions This option allow the user to select the flag for the specific language shown on the display.
chapter 5: manager mode 5.
Chapter 6: Engineering MODE 6.1 USING Engineering mode 1) To enter Engineering Mode, press "ENTER 2001 ENTER" on the number keypad and Engineering Mode will appear on the display. 2) Engineering Mode is divided into 5 tabs, located on the left side of the screen. They are Calibration, Statistics, Errors, Clubs, and Club ID. 3) Choose a tab by touching the screen over the desired tab. 4) Each of the tabs have options that will appear once you have chosen that particular tab.
Chapter 6: Engineering MODE 6.2 Engineering mode - Tab 1 Engineering mode Calibration Function & Defaults Descriptions Modified Auto Calibration This option is to calibrate the elevation parameters. N/A Manual Cal Elevation Minimum Default: 4000 This option controls the minimum elevation parameter. Range: 2500-12000 Manual Cal Elevation Maximum Default: 29000 This option controls the maximum elevation parameter.
Chapter 6: Engineering MODE 6.3 Engineering mode - Tab 2 Engineering mode Function & defaults Statistics 24 Descriptions This option displays workout information for the various programs.
Chapter 6: Engineering MODE 6.4 Engineering mode - tab 3 Engineering mode function & Defaults Errors descriptions This option displays the error code history on the treadmill.
Chapter 6: Engineering MODE 6.5 Engineering mode - tab 4 Engineering mode function & Defaults Clubs Default: MATRIX 26 descriptions This option allows the user to select the screen header from a list.
Chapter 6: Engineering MODE 6.6 Engineering mode - tab 5 Engineering mode function & defaults Club ID descriptions This option records the club ID of the fitness facility.
Chapter 7: Service Mode 7.1 Using Service Mode 1) To enter Service Mode, press "ENTER 3001 ENTER" on the number keypad and Service Mode will appear on the display. 2) Service Mode is divided into 4 tabs, located on the left side of the screen. They are Setup, Test, Log, and Date & Time. 3) Choose a tab by touching the screen over the desired tab. 4) Each of the tabs have options that will appear once you have chosen that particular tab.
Chapter 7: Service Mode 7.2 Service Mode - Tab 1 Service mode Setup Function & Defaults Descriptions modified Machine Type Default: Treadmill This option is to select the current model. N/A Serial Number This option displays the serial number of the console and frame. N/A Accumulated Distance Total distance displayed in native units (miles or kilometers), not editable. N/A Accumulated Time Total time, not editable.
Chapter 7: Service Mode 7.3 Service Mode - tab 2 service mode Test 30 function & defaults descriptions modified Keypad This option is for a keypad test. N/A Touch Calibration This option allows for a touch calibration of the console. Follow the cross mark and touch the screen to catch. After 5 positions are tested, touch the center of the screen to exit this test.
Chapter 7: Service Mode 7.4 Service Mode - tab 3 service mode function & Defaults Log descriptions This option allows the club to record key components replacement history.
Chapter 7: Service Mode 7.5 Service Mode - tab 4 service mode function & Defaults Date & Time 32 descriptions This option allows the club to set the current date and time.
Chapter 8: TROUBLESHOOTING 8.
Chapter 8: Troubleshooting 8.
Chapter 8: TROUBLESHOOTING 8.
Chapter 8: Troubleshooting 8.
Chapter 8: Troubleshooting 8.
Chapter 8: Troubleshooting 8.2 MCB LED Instructions - Continued LED Reference Designator Description Status LED 1 Auxiliary Status LED. Status LED 2 Auxiliary Status LED. Status LED 3 Auxiliary Status LED. Status LED 4 Auxiliary Status LED / Digital to Analog Output. Status LED 5 Main Status / Error LED. AC LED 6 Indicates if the DC Buss is Energized (Voltage Present). +VCON LED 7 Indicates if Console Voltage Supply is present.
Chapter 8: Troubleshooting 8.3 Daughter Board LED Instructions LED Reference Designator Description Diagnostic 1 LED 1 Indicates the PCB with Daughter Board communication present. Diagnostic 2 LED 2 Indicates the MCB with Daughter Board communication present. Power / alive LED 3 Indicates if MCB Voltage Supply is present.
Chapter 8: TROUBLESHOOTING 8.4 Error messages on the console ERROR CODE 40 DESCRIPTION 0x01A2 Incline direction is reversed. 0x01A0 Incline motor is disconnected. 0x0140 Incline is stalled. 0x01A1 Calibration on the incline motor has failed. 0x02A0 Speed is commanded but no belt movement detected (could be missing magnet). 0x02AE Checksum failure on critical NOVRAM loading. 0x02AF Checksum failure on non-critical NOVRAM loading.
Chapter 8: troubleshooting 8.5 Error message Troubleshooting ERROR MESsages - 0x01A2, 0x01A0, 0x0140, and 0x01A1. 1) CAUSE - Incline direction is reversed. 2) SOLUTION: a. Check that the incline motor cable is connected at the MCB. b. Press "ENTER 2001 ENTER". The display should now read Engineering Mode. c. Press the Calibration Tab, then press START. If the calibration passes, delete the error log, unit is operational. e.
Chapter 8: Troubleshooting 8.5 Error message troubleshooting - Continued Error message 0x02A0 1) CAUSE - Speed commanded but no belt movement detected (could be missing sensor). 2) SOLUTION: a. Check the connection of the speed sensor cable to the MCB (Figure A) b. Move the running belt, as it moves the MCB Speed LED should flash. If it does not, replace speed sensor. (Figure A) c. If the LED is flashing with belt movement, replace MCB Signal Wire (Figure B). d.
Chapter 8: Troubleshooting 8.5 Error message troubleshooting - CONTINUED Error message 0x029F 1) CAUSE - Error (Drive Fault Report) created by the motor controller - used for AC Motors only. 2) SOLUTION: a. Power the unit off / on. b. Move the running belt, as it moves the MCB Speed LED should flash. If it does not, replace speed sensor. (Figure A) c. If the LED is flashing with belt movement, replace MCB Signal Wire (Figure B).
Chapter 8: Troubleshooting 8.5 error message troubleshooting - Continued Error Message 0x04A0 1) CAUSE - The console's communication is lost 2) SOLUTION: a. Check the connection and condition of the Digital Communication Wire at the daughter board (Figure A). b. If no signal is present through the Digital Communication Wire, LED 1 on the Daughter Board should be unlit (Figure B). c. Replace Digital Communication Wire. d. Replace the Daughter Board. Figure B (top / middle of daughter board).
Chapter 8: Troubleshooting 8.5 error Message troubleshooting - Continued Error Message 0x04A1 1) CAUSE - The Motor Control Board's communication is lost. 2) SOLUTION: a. Check the connection and condition of the MCB signal wire (goes from the Daughter Board to the MCB) (Figure A). b. If no signal is present through the MCB signal wire, LED 2 on the Daughter Board should be unlit (Figure B). c. Replace the MCB signal wire. d. Replace the Daughter Board. Figure A Figure B (top / middle of daughter board).
Chapter 8: Troubleshooting 8.5 error MESSAGE troubleshooting - Continued Error message 0x0441 and 0x0442 1) CAUSE - A command is received from the console with its correct packet, but the Daughter Board has no function to support it (0x0441) or the received command code from the console is correct and is supported, but it has less or more data arguments. 2) SOLUTION: a. Power the unit off / on. b. If the issue is not resolved by a power reset, replace Daughter Board (Figure A).
Chapter 8: Troubleshooting 8.5 error MESSAGE troubleshooting - Continued Error message 0x0301 1) CAUSE - Flash or EEPROM error. 2) SOLUTION: a. Power the unit off / on. b. Replace the console. Error message 0x3A5 1) CAUSE - Failed to load the program. 2) SOLUTION: a. Reinstall the console software (see chapter 11). ERROR MESSAGE 0x3A6 1) CAUSE - Failed to run the program. 2) SOLUTION: a. Reinstall the console software (see chapter 11).
Chapter 8: Troubleshooting 8.6 Error Blink Codes Number of Blinks 48 Error / Function 1 2.5 Vdc Ref Status Soft Fault 2 1.
Chapter 8: Troubleshooting 8.7 troubleshooting - No Power to Console PROBLEM: No Power to the Console SOLUTION: 1) Check the connection of the console cable at the lower and upper control boards. 2) Remove the 4 screws holding the back cover onto the console and remove the cover. a. Use a multi-meter to check the DC voltage at pins 1 and 2 at J9 on the console control board (Figure A). The voltage should be about 12VDC. b. If it is not, replace the console communication cable. c.
Chapter 8: Troubleshooting 8.8 troubleshooting - Fan Not Working PROBLEM: Console fan is not working SOLUTION: 1) Turn on the fan. a. Use a multi-meter to check the DC voltage at pins 1 and 2 at J7 on the console control board. The voltage should be between 7.5 and 11.7 VDC. b. If the voltage is not between 7.5 and 11.7 VDC, replace the console control board. c. If the voltage is between 7.5 and 11.7 VDC, replace the fan.
Chapter 8: Troubleshooting 8.9 troubleshooting - Emergency Stop Error PROBLEM: Emergency stop error. For example, if the console says to release the emergency stop even though it is not tripped. SOLUTION: 1) Check the connection of the emergency stop at the upper control board (Figure A). 2) Remove the 4 screws holding the back cover onto the console and remove the cover. a. Disconnect the emergency stop and do an ohm reading with a multi-meter on the emergency stop wire.
Chapter 8: Troubleshooting 8.10 troubleshooting - Drive Belt Noise PROBLEM: Noise is coming from the drive belt area. SOLUTION: 1) Check to see if the front roller is grooved (Figure A). a. Replace the grooved front roller with a smooth front roller (Figure B). 2) If a smooth roller is already installed on the unit: a. Check to make sure that the drive belt spring is attached to the frame (re-attach if needed). b. Lubricate the drive belt with a teflon based lubricant. c.
Chapter 8: Troubleshooting 8.11 troubleshooting - DISPLAY COLOR ISSUES PROBLEM: The display colors are off or there are a "rainbow" of colors on the display. SOLUTION: 1) Check the console cable connections at the upper and lower control boards. 2) Check the choke wire connection (Figure A). a. This wire connection should be taped in place, add tape if needed. b. This wire should be tie strapped to the frame (Figure B). Add a tie strap if needed.
Chapter 8: TROUBLESHOOTING 8.12.1 ENTERTAINMENT Troubleshooting - OVERVIEW 1. This section will help with diagnosing problems with TV and entertainment related equipment that is produced by Matrix Fitness. 2. Verify that your TV is Matrix brand equipment. Compare your TV to the TVs in Figures A and B. Compare your controller to Figure C. If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known. 3.
chapter 8: troubleshooting 8.12.2 ENTERTAINMENT TROUBLESHOOTING – PICTURE FUZZY OR UNCLEAR Figure A Figure B Figure D 1. Using a verified good piece of coax cable (a good coax cable will have a signal strength of 10hz or greater), remove the console back cover (Figure A) and hook the coax directly to the TV jack. This bypasses internal connections for your machine (Figure B). 2.
chapter 8: troubleshooting 8.12.3 Entertainment Troubleshooting -TV WILL NOT TURN ON 1. If you have no picture at all, check to see if you have any status lights on your controller (controller light is next to power button). The status light should be red when off or in standby mode, and green when the TV is powered on. If you have lights of any color skip to Section 8.7.4. 2. Remove the console back (Figure A) and check the electrical connections for the TV (Figures B & C). 3.
chapter 8: troubleshooting 8.12.4 Entertainment Troubleshooting - Controller Issues 1. If you have a status light on the controller but the On/Off button gives no response, disconnect and then reconnect the power to the treadmill from the wall. Attempt to turn on the TV again using the On/ Off button. 2. If TV still does not power on, remove the console back (Figure A) and check the controller connections at the console (Figure B). 3.
chapter 9: part replacement guide 9.1 Plastic Shroud Removal 1) Remove the front shroud using a 6 mm Allen wrench (Figures A & B). 2) The shroud is split into two pieces. The upper shroud is held with two screws and velcro, the lower shroud is held with four screws. 3) Both covers are removed (Figure C).
chapter 9: part replacement guide 9.2 REAR ROLLER REMOVAL 1) 2) 3) 4) Turn off power to the unit and disconnect the cord from the machine. Remove one of the end caps using a Phillips screwdriver (Figure A). Remove both roller adjustment screws using an 8 mm Allen wrench (Figure B). Remove the roller from the running belt (Figures C & D).
chapter 9: part replacement guide 9.3 DECK REMOVAL 1) 2) 3) 4) 5) 6) Remove the front shroud as outlined in Section 9.1. Remove the four deck screws using a 5 mm Allen wrench (Figure A). Remove the deck from the running belt (Figures B & C). Be careful not to pinch fingers during removal / installation of deck board. Deck is waxed on both sides so opposite side surface may be usable. New deck surfaces must ALWAYS be matched to a new running belt.
Chapter 9: Part Replacement Guide 9.4 DECK CUSHION REMOVAL 1) Remove the deck as outlined in Section 9.3. 2) Holding the bolt with a 5 mm Allen wrench, loosen the nut with a 13 mm socket (Figure A & B). 3) For the rear cushion, hold the cushion and remove the 13 mm nut (Figure C).
Chapter 9: Part Replacement Guide 9.5 FRONT ROLLER REMOVAL 1) Remove the front shrouds as outlined in Section 9.1. 2) Using a hook or loop of wire, remove the spring from the drive belt tensioner. The tensioner should now pivot away from the drive belt (Figures A & B). 3) Remove the front roller mounting screws using an 8 mm Allen wrench (Figures C & D). 4) Remove the drive belt from the front roller and remove the roller from the running belt (Figure E).
Chapter 9: Part Replacement Guide 9.6 RUNNING BELT REMOVAL 1) 2) 3) 4) 5) 6) Remove the front shrouds as outlined in Section 9.1. Remove the rear roller as outlined in Section 9.2. Remove the deck as outlined in Section 9.3. Remove the front roller as outlined in Section 9.5. Remove the running belt and replace with a new belt (Figures A & B). New running belts should ALWAYS be installed on a new deck surface (deck should either be flipped or replaced to gain a new surface).
Chapter 9: Part Replacement Guide 9.7 SIDE RAIL REMOVAL 1) 2) 3) 4) 5) Remove the end cap using a Phillips screwdriver (Figure A). Loosen the four screws under the frame using a 5 mm Allen wrench (Figure B). Slide the rail off the back of the treadmill (Figures C & D). After reinstalling the side rail, make sure the end cap is on first before tightening screws for proper gap spacing. Be careful not to over tighten the screws, or they will poke through the top of the side rail.
Chapter 9: Part Replacement Guide 9.8 MOTOR CONTROL BOARD REMOVAL (MCB) 1) 2) 3) 4) 5) 6) Turn off power to the unit and disconnect the cord from the machine. Remove the front shrouds as outlined in Section 9.1. Cut any wire ties that are secured to the MCB panel (Figure A). Disconnect wires from the MCB - seven total connections (Figure B). Remove the two MCB mounting screws using a Phillips head screwdriver (Figures C & D). Auto Calibration must ALWAYS be run after replacing the MCB (see Section 3.6).
Chapter 9: Part Replacement Guide 9.9 MOTOR REMOVAL 1) 2) 3) 4) 5) 6) 7) 8) 66 Turn off power to the unit and disconnect the cord from the machine. Remove the front shrouds as outlined in Section 9.1. Release the drive belt tensioner as outlined in Section 9.5. Disconnect the motor power cable from the MCB (Figure A). Using an 8 mm Allen wrench, remove the four motor mounting screws (Figure B). Lift the motor away from the treadmill (Figure C).
Chapter 9: Part Replacement Guide 9.10 DRIVE BELT REPLACEMENT 1) 2) 3) 4) 5) Remove the front shrouds as outlined in Section 9.1. Release the drive belt tensioner from drive belt as outlined in Section 9.5. Remove the front roller screw on the drive belt side and loosen the screw on the opposite side (Figure A). Lift the roller and remove the old drive belt (Figure B). After installing the new belt, check it for correct alignment to the motor pulley before setting the tensioner in place.
Chapter 9: Part Replacement Guide 9.11 SPEED SENSOR REPLACEMENT 1) 2) 3) 4) 5) 6) Turn off power to the unit and disconnect the cord from the machine. Remove the front shrouds as outlined in Section 9.1. Remove the speed sensor from the left side of the motor using a Phillips screwdriver (Figure A). Cut the wire ties holding the speed sensor wire to the motor and MCB (Figures B & C). Unplug the speed sensor from MCB (Figure D).
Chapter 9: Part Replacement Guide 9.12 INCLINE MOTOR REMOVAL 1) 2) 3) 4) 5) 6) 7) 8) Turn off power to the unit and disconnect the cord from the machine. Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A). Remove the clip from the pin attaching the incline motor to the rack (Figures B & C). Disconnect the incline motor power cable from the MCB (Figure D). Disconnect the pin from the incline motor (Figure E).
Chapter 9: Part Replacement Guide 9.
Chapter 9: Part Replacement Guide 9.13 CONSOLE REPLACEMENT 1) 2) 3) 4) Turn off power to the unit and disconnect the cord from the machine. Remove the six 6 mm screws from underneath the console. There are arrows stamped in the plastic at the proper openings (Figure A). Disconnect the wires from the console and set the console aside (Figure B). Auto Calibration must ALWAYS be run after replacing the console (see Section 3.6).
Chapter 9: Part Replacement Guide 9.14 CONSOLE MAST ARM REPLACEMENT 1) Turn off power to the unit and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Take off the cup holder from the right side of the treadmill (Figure A). 4) Use a 6 mm Allen wrench to remove one screw and take off plastic hand rail (Figure B). 5) Remove the 5 Phillips screws and remove the right side upper plastic cover (Figures C, D, & E).
Chapter 9: Part Replacement Guide 9.
Chapter 9: Part Replacement Guide 9.15 CONSOLE CABLE REPLACEMENT 1) Turn off power to the unit and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Take off the cup holder from the right side of the treadmill (Figure A). 4) Use a 6 mm Allen wrench to remove one screw and take off plastic hand rail (Figure B). 5) Remove the 5 Phillips screws and remove the right side upper plastic cover (Figures C, D, & E).
Chapter 9: Part Replacement Guide 9.
Chapter 9: Part Replacement Guide 9.16 HANDLE BAR SERVICE 1) Turn off power to the unit and disconnect the cord from the machine. 2) All items on the handle bar are removed using a Phillips screwdriver from the underside of the bar. 3) Once screws are removed, lift the part carefully and disconnect any wire connections to fully remove the handle bar. 4) Replace parts as needed on handle bar including the Quick Start Key, Resistance and Incline Toggles, and the Heart Rate Grip Plates (Figures A-F).
Chapter 9: Part Replacement Guide 9.17 EMERGENCY STOP SWITCH Replacement 1) 2) 3) 4) 5) 6) 7) Turn off power to the unit and disconnect the cord from the machine. Remove the console as outlined in Section 9.13. Use a Phillips screwdriver to remove two screws, one from each side of the red button (Figure A). Lift the button from the bracket by pulling one side out at a time (Figure B). Use a Phillips screwdriver to remove two screws, one from each side of the mounting bracket (Figure C).
Chapter 9: Part Replacement Guide 9.18 HEART RATE BOARD REPLACEMENT 1) 2) 3) 4) 5) 6) Turn off power to the unit and disconnect the cord from the machine. Remove the console as outlined in Section 9.13. The Heart Rate Board is located in front of the red Emergency Stop button (Figure A). Disconnect the wires from each side of the Heart Rate Board (Figure B). Use a Phillips screwdriver to remove two screws, one from each side of the Heart Rate Board mounting bracket (Figure C).
Chapter 9: Part Replacement Guide 9.19 Blower Motor REMOVAL 1) Turn off power to the unit and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.13. 3) Lay the console face down and remove four screws using a Phillips screwdriver (Figure A). 4) The console shell will now separate. Unplug the wire connections from the main circuit board to completely split the front and rear sections (Figure B).
Chapter 10: Treadmill Specifications and Assembly Guide 10.1 TREADMILL SPECIFICATIONS FEATURES Deck Type Ultimate Hard-Wax reversible 1" deck Belt Type Habisat - 2 ply commercial grade Running area 60" x 22" Deck Step Height 9.5" Cushion System Ultimate Deck Cushioning System Incline Range 0 - 15% (1,300 lb thrust incline motor) Speed Range 0.5 - 15 mph / 0 - 24 km/h Contact HR Sensors Yes Telemetric HR Receiver Yes Transport Wheels Yes DRIVE SYSTEM Motor Matrix 5.
Chapter 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 Treadmill Specifications - Continued TECH SPECS Overall Dimensions 84"L x 33.25"W x 58"H Maximum User Weight 400 lbs / 181.
Chapter 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 Fasteners and Assembly tools Part #: Part Name: 10 020090-00 14 Dimensions: Quantity: Bag Color: Socket head cap screw M8 x 20mm 10 Black 0000086571 Flat Washer 6.2 x 12 x 1.6 10 Black 20 0000084935 Left Connection Bracket SPHC 4.0T 1 21 0000084936 Right Connection Bracket SPHC 4.0T 1 11 004541-AC Socket Head Cap Screw M8 x 1.25P x 45 mm 2 White 12 035882-AB Socket Head Cap Screw M8 x 1.
chapter 10: treadmill specifications and assembly guide 10.3 ASSEMBLY INSTRUCTIONS ATTENTION After assembly and installation is complete, the treadmill will need to be calibrated using the auto-calibration procedure outlined in Section 3.6. DO NOT stand on the belt while the auto-calibration sequence is in progress. Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. Review the contents of the hardware package for completeness.
chapter 10: treadmill specifications and assembly guide 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED Step 3 Open White Assembly Bag. Assemble the left and right bracket (items 20 and 21) to the console base using item 12 socket head cap screw, item 14 flat washer and item 11 socket head cap screw. Assembly Tip: It is much easier to accomplish this task if the console base is left inside its shipping container. 84 Step 4 Open Blue Assembly Bag. Slide the urethane arms over the steel tubes on the console base.
Chapter 10: Treadmill specifications and assembly guide 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED Step 5 Step 6 Open Red Assembly Bag. Assemble the console base to the console masts using item 15 button head cap screw and item 14 flat washer. Be sure to route the console cables down the console mast through the larger opening in the mast which is closest to the running belt. Make all appropriate wire connections within the motor compartment. Open Yellow Assembly Bag.
Chapter 10: Treadmill specifications and assembly guide 10.3 Assembly instructions - continued Step 7 Step 8 Open Green Assembly Bag. Install the power cord and assemble item 18 power cord holder with item 22 button head screw. If your hardware pack is missing item 22, check to see if the screws are already assembled on the treadmill. Replace the motor cover(s) and power the treadmill on. The power button is located next to the power cord inlet.
Chapter 10: Treadmill specifications and assembly guide 10.4 LEVELING THE TREADMILL Optional Leveling Assembly Techniques: Use of shim or by adding a leveling foot. Note: It is extremely important that the levelers are correctly adjusted for proper operation. An unbalanced unit may cause belt misalignment or other issues. Use of a level is recommended. Remove the leveling shim provided on the underside of the treadmill. The shim can be found mounted on the underside of the right hand side rail.
Chapter 10: Treadmill specifications and assembly guide 10.5 Entering the serial number into the console Once installation is complete, the console and PLATFORM serial numbers should be entered into the console. 1) 2) 3) 4) 5) 6) Press ENTER, 3, 0, 0, 1, ENTER on the number keypad and Service Mode will appear on the display. Press Serial Number on the display. Choose Platform (Figure A) or Console (Figure B). Enter the serial number of the console or platform using the number keypad.
Chapter 10: Treadmill specifications and assembly guide 10.6 tv programming instructions 1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad and Manager Mode will appear on the display. 2) Press TV on the display (Figure A). 3) Press Setup on the display and a TV will appear in the top right corner (Figure B). 4) Press the - key on the number keypad and a Menu will appear on the TV (Figure C). 5) Use the volume keys to move horizontally in the Menu and the channel keys to move up or down.
Chapter 10: Treadmill specifications and assembly guide 10.
Chapter 11: Software upgrade instructions 11.1 Software Upgrade Instructions 1) Three files should be present on the USB drive. These are T7xe Deploy.cab, io.txt, and update.config,. 2) Turn on the treadmill power, and then wait until the standard display picture comes up (Figure A). 3) Insert the USB drive into the "REPROGRAM PORT" of the T7xe console back cover (Figure B). 4) After a few seconds, the treadmill will auto run the upgrade processing.
Chapter 11: Software upgrade instructions 11.
NOTES
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