U7XE-05 BIKE SERVICE MANUAL
TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION .................................................................... 1 CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1 2.2 Read and Save These Instructions ............................................................................ 3 Electrical Requirements ............................................................................................. 4 CHAPTER 3: PREVENTATIVE MAINTENANCE 3.1 3.2 3.3 3.4 Recommended Cleaning Tips .........................
TABLE OF CONTENTS 8.14 8.15 8.16 8.17 8.18 Troubleshooting - Heart Rate Issues........................................................................... 39 TV Troubleshooting - Overview.................................................................................... 40 TV Troubleshooting - Picture Fuzzy or Unclear........................................................... 41 TV Troubleshooting - TV Will Not Turn On..................................................................
CHAPTER 1: SERIAL NUMBER LOCATION 1.
CHAPTER 1: SERIAL NUMBER LOCATION 1.
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the equipment, read all instructions before operating the MATRIX U7xe-05 Bike. To ensure proper use of the Matrix U7xe-05 Bike, make sure that all users read this manual. Remind the users that before undertaking any fitness program, they should obtain complete physical examinations from their physicians.
CHAPTER 2: IMPORTANT SAFETY INFORMATION 2.2 ELECTRICAL REQUIREMENTS 110 V UNITS All Matrix 3x, 5x, 7xe and 7xi 110 V bikes require the use of a 100-125 V, 60 Hz and a 15 A “Dedicated Circuit”, with a non-looped (isolated) neutral/ground for power. This outlet should be a NEMA 5-15R and have the same configuration as the plug. No adapter should be used with this product. These bikes can be daisy-chained together with up to 4 units per 15 A dedicated circuit.
CHAPTER 3: PREVENTATIVE MAINTENANCE 3.1 RECOMMENDED CLEANING TIPS In order to maximize life span, and minimize down time, all Matrix Fitness Equipment requires regularly scheduled cleaning. YOU WILL NEED: - Mild dish soap and water mixture in a spray bottle (10:1 water to soap ratio). Lint free 100% cotton cleaning cloths or Microfiber cleaning cloths. Vacuum / Shop Vac with extendable hose and soft brush attachment. Corrosion Block (available from Matrix - part # ZMS4001374). DAILY: 1.
CHAPTER 3: PREVENTATIVE MAINTENANCE 3.3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
CHAPTER 3: PREVENTATIVE MAINTENANCE 3.4 TOUCH SCREEN CARE & CLEANING TOUCH SCREEN CARE AND CLEANING * The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a clean dry 100% lint free cloth and water / soap mixture or a computer or LCD / LED screen cleaner. * It is very important to avoid using any other chemical on the touch screen. * Always dampen the cloth and clean the screen.
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 CONSOLE DESCRIPTION The U7xe-05 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen. GO: One touch Start. STOP: Ends workout and shows workout summary data.
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.2 WORKOUT SETUP STEPS To set up a workout, press the touch screen over the program you would like to use and then follow the prompts to begin your workout. GO - Press to immediately begin a workout. Workout, resistance level, and time will automatically go to default settings. Pressing GO will not prompt user for age, weight, or level settings. MANUAL - Manual allows the user to input more information while defining their own workout.
CHAPTER 5: MANAGER MODE 5.1 MANAGER MODE OVERVIEW The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the lower display. Manager Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting. 3) Press the ENTER key once the desired setting is correct to save. 4) Press HOME to return to normal operation. NOTE: If a setting has been changed, the unit and console power should be reset.
CHAPTER 5: MANAGER MODE 5.2 MANAGER MODE - ABOUT TAB U7xe-02-C or U7xe-01-C - If the unit has the old MMM board, the CSafe Model should be set for Off (even if the MMM console is replaced). U7xe-03-C - If the unit has the LMM board, the CSafe Model should be set for On. If the unit has an LMM board, there will usually be a USB port on the front of the console. U7xe-04-C - If the unit has the LAM console (the console cover back will have holes for ventilation), the CSafe Model should be set for LAM.
CHAPTER 5: MANAGER MODE 5.3 MANAGER MODE - TIME TAB MANAGER MODE Time FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Maximum Time Default: 60 Minutes This option allows the club to set the maximum workout duration limits during peak and non peak hours. Maximum: 99 Minutes Minimum: 5 Minutes Default Time Default: 30 Minutes This option controls the default program time. Max: Max Time Min: 5 Minutes Pause Time Default: 5 Minutes This option controls the default pause time.
CHAPTER 5: MANAGER MODE 5.5 MANAGER MODE - TV TAB MANAGER MODE TV FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Default Channel Default: 3 This option controls the default TV channel on start up. Channels 1-999 Default Volume Default: 5 This option controls the default TV volume on start up. Maximum: 17 Minimum: 1 Tuner Available Default: Yes This option controls the default TV function. Yes or No Setup This option sets the TV tuner function.
CHAPTER 5: MANAGER MODE 5.6 MANAGER MODE - LANGUAGE TAB MANAGER MODE Language LANGUAGE English FUNCTION & DEFAULTS Select default language. FLAG UNIT Mile LANGUAGE Spanish Welsh 14 MODIFIED FLAG UNIT KM LANGUAGE Chinese KM Mile German DESCRIPTIONS This option allows the user to select a flag for a specific language.
CHAPTER 5: MANAGER MODE 5.7 MANAGER MODE - OTHER TAB MANAGER MODE Other FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Asset Management Default: Off This option allows the club owner collect workout data via a PC. On or Off Virtual Active Default: Off This option controls the Virtual Active function.
CHAPTER 6: ENGINEERING MODE 6.1 ENGINEERING MODE OVERVIEW The Engineering Mode allows the club owner to keep track of the technical settings and error history for the bike. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the lower display. Engineering Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting. 3) Press the ENTER key once the desired setting is correct to save. 4) Press HOME to return to normal operation.
CHAPTER 6: ENGINEERING MODE 6.3 ENGINEERING MODE - STATISTICS TAB ENGINEERING MODE FUNCTION & DEFAULTS Statistics DESCRIPTIONS This option displays the workout information for the unit. MODIFIED N/A 6.4 ENGINEERING MODE - ERRORS TAB ENGINEERING MODE Errors FUNCTION & DEFAULTS DESCRIPTIONS This option displays the error code history for the unit.
CHAPTER 6: ENGINEERING MODE 6.5 ENGINEERING MODE - CLUBS TAB ENGINEERING MODE FUNCTION & DEFAULTS Clubs Default: MATRIX DESCRIPTIONS MODIFIED This option allows the club to select a screen header from a list. N/A 6.6 ENGINEERING MODE - CLUB ID TAB ENGINEERING MODE FUNCTION & DEFAULTS Club ID 18 DESCRIPTIONS This option records the Club ID of the fitness facility.
CHAPTER 6: ENGINEERING MODE 6.7 ENGINEERING MODE - OTHER TAB ENGINEERING MODE Other FUNCTION & DEFAULTS Erp Time Default: 0 minutes DESCRIPTIONS If there is no use of the machine over a period of time, the console LEDs will turn off (go into ErP mode).
CHAPTER 7: SERVICE MODE 7.1 SERVICE MODE OVERVIEW The Service Mode allows an authorized service provider to test and store information on the bike. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower display. Service Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting. 3) Press the ENTER key once the desired setting is correct to save. 4) Press HOME to return to normal operation.
CHAPTER 7: SERVICE MODE 7.2 SERVICE MODE - SETUP TAB SERVICE MODE Setup FUNCTION & DEFAULTS DESCRIPTIONS Machine Type This option selects the current model. Serial Number This option displays the serial number of the console and frame. Accumulated Distance This option displays the accumulated workout distance since production. Accumulated Time This option displays the accumulated workout time since production. Show Service on Boot Factory Setting Only.
CHAPTER 7: SERVICE MODE 7.3 SERVICE MODE - TEST TAB U7xe-02--C Keypad - Old keypad Includes Quick Start Key U7xe-03--C Keypad - Old keypad - Does NOT Includes Quick Start Key U7xe-04-C Keypad - New keypad - SERVICE MODE Test 22 FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Keypad This option is for a keypad test. N/A Touch Calibration This option allows for a touch calibration of the console. Follow the cross mark and touch the screen to catch.
CHAPTER 7: SERVICE MODE 7.4 SERVICE MODE - LOG TAB SERVICE MODE FUNCTION & DEFAULTS Log DESCRIPTIONS This option records key component replacement history. 7.5 SERVICE MODE - DATE & TIME TAB SERVICE MODE FUNCTION & DEFAULTS Date & Time DESCRIPTIONS This option sets the current date and time on the machine.
CHAPTER 8: TROUBLESHOOTING 8.
CHAPTER 8: TROUBLESHOOTING 8.
CHAPTER 8: TROUBLESHOOTING 8.
CHAPTER 8: TROUBLESHOOTING 8.
CHAPTER 8: TROUBLESHOOTING 8.
CHAPTER 8: TROUBLESHOOTING 8.
CHAPTER 8: TROUBLESHOOTING 8.3 TROUBLESHOOTING - ERROR 04A0 / 0440 ERROR CODE 04A0 / 0440 1) SYMPTOM: 04A0 – UCB communication disconnected. 0440 – Timeout receive packet (LCB can not receive any data for 50 seconds). 2) SOLUTION: If the display is giving a 04A0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again. If console also show the 04A0, re-install UCB software again. If this does not resolve the issue, replace the UCB.
CHAPTER 8: TROUBLESHOOTING 8.4 TROUBLESHOOTING - ERROR 04B0 ERROR CODE 04B0 1) SYMPTOM: 04B0 – LCB communication disconnected. 2) SOLUTION: 1) If the display is giving a 04B0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again. If the console shows the 04A0 error, skip to Step 2. - LED10 off: Check the connection of the digital communication wire at the UCB and LCB (Figure A & B). If the connection is good, replace the digital communication wire.
CHAPTER 8: TROUBLESHOOTING 8.5 TROUBLESHOOTING - ERROR 0347 ERROR CODE 0347 1) SYMPTOM: 0347 - Can not load video in Virtual Active program. 2) SOLUTION: 1) Please remove the VA board SD card and plug in again. 2) If the error still happens, check the SD card for data. - If yes, replace the VA board. - If no, replace the SD card. FIGURE A 8.6 TROUBLESHOOTING - ERROR 03A5 / 03A6 ERROR CODE 03A5 / 03A6 1) SYMPTOM: 03A5 - After program start, GUI can't load program.
CHAPTER 8: TROUBLESHOOTING 8.7 TROUBLESHOOTING - ERROR 0248 ERROR CODE 0248 1) SYMPTOM: 0248 - Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC). 2) SOLUTION: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B), if it is less than 6V, please plug in the power cord to charge battery for 1 hour. Replace the battery if it will not hold a charge.
CHAPTER 8: TROUBLESHOOTING 8.8 TROUBLESHOOTING - ERROR 0247 ERROR CODE 0247 1) SYMPTOM: 0247 - MCU fail. 2) SOLUTION: 1) Replace LCB. 8.9 TROUBLESHOOTING - ERROR 02B4 / 03A8 / 02AB / 0441 ERROR CODE 02B4 / 03A8 / 02AB / 0441 1) SYMPTOM: 02B4 – Resistance type error. 03A8 – Control settings on the machine does not match the shape and setup of the controller keypad. 02AB – Machine Type Error. 0441 – Correct packet but LCB without the function (LCB does not support this command).
CHAPTER 8: TROUBLESHOOTING 8.10 TROUBLESHOOTING - ERROR 0149 / 01AF ERROR CODE 0149 / 01AF 1) SYMPTOM: 0149 – Electro-magnet over current. 01AF – Electro-magnet disconnected. 2) SOLUTION: 1) Check if the Electro-magnet is short circuited or open (Figure A). - If the resistance data shows a short / open ohms or is outside the range of 12.8 ~14.2 ohms, replace the Electro-magnet. - If the resistance data is in the range between 12.8 ~14.2 ohms, replace the LCB.
CHAPTER 8: TROUBLESHOOTING 8.11 TROUBLESHOOTING - ERROR 01B4 ERROR CODE 01B4 1) SYMPTOM: 01B4 – Battery connection reverse protection. 2) SOLUTION: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B).
CHAPTER 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - NO RESISTANCE ISSUES NO RESISTANCE ISSUES 1) SYMPTOM: No resistance. 2) SOLUTION: 1) Check the resistance wire connection between the ECB and LCB (Figure A). 2) Check if the resistance is open (Figure B). - If there is no data on resistance, replace the ECB. - If there is data on resistance, replace the LCB.
CHAPTER 8: TROUBLESHOOTING 8.13 TROUBLESHOOTING - TOUCH PAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES: 1) The touch pad is not calibrated properly. 2) The UCB is damaged. SOLUTION: 1) Perform a touch pad calibration in Service Mode: a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad. b. Press TEST on the display. c. Press TOUCH CALIBRATION on the display. d. Follow the cross mark moving across the screen and touch.
CHAPTER 8: TROUBLESHOOTING 8.14 TROUBLESHOOTING - HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES: 1) 2) 3) 4) The The The The HR grips are not hooked up correctly. HR grip wiring is damaged. console or HR board is not properly grounded. console, HR board, or wiring between are bad. SOLUTION: 1) Perform a DC Voltage test on the HR grips. a.
CHAPTER 8: TROUBLESHOOTING 8.15 TV TROUBLESHOOTING - OVERVIEW Sections 8.15 - 8.18 will assist with diagnosing problems with TV and entertainment related equipment sold by Matrix FItness Equipment. The Matrix Bike includes an integrated TV that shows in the large display window. The TV is capable of being shown as a 7" or 15" screen (Figures A & B). The console should be equipped with an entertainment keypad similar to Figure C.
CHAPTER 8: TROUBLESHOOTING 8.16 TV TROUBLESHOOTING - PICTURE FUZZY OR UNCLEAR 1) For a fuzzy or unclear picture, see the TV programming instructions in Section 10. If the TV is still fuzzy or unclear after programming: a) Check the coax connection at the entertainment port (Figure A). b) Remove the 5 screws holding the console to the console mast and check the coax connection at the console (Figure B).
CHAPTER 8: TROUBLESHOOTING 8.17 TV TROUBLESHOOTING - TV WILL NOT TURN ON 1) Remove the console back and check the electrical connections for the TV (Figures A & B). FIGURE A FIGURE B 2) If internal electrical connections are good (the console turns on), and the outlet is outputting 120V, the issue is likely with the integrated TV. Replace the console.
CHAPTER 8: TROUBLESHOOTING 8.18 TV TROUBLESHOOTING - ENTERTAINMENT KEYPAD ISSUES ENTERTAINMENT KEYPAD IS NOT WORKING 1) SYMPTOM: a. The entertainment keypad (Figure A) is not responding. 2) SOLUTION: a. Remove the console and check the connection of the entertainment keypad (Figure B). b. If the entertainment keypad cable is pinched, kinked, or cut replace the keypad. c. If replacing the keypad does not resolve the issue, replace the console.
CHAPTER 9: PART REPLACEMENT GUIDE 9.1 CONSOLE REPLACEMENT 1) Remove the 4 screws holding the console to the frame (Figure A). FIGURE A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). FIGURE B 3) Reinstall the wire connections to the new console. 4) Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast using the 4 screws.
CHAPTER 9: PART REPLACEMENT GUIDE 9.2 CUP HOLDER REPLACEMENT 1) Remove the 4 screws holding the cup holder to the console mast (Figure A). FIGURE A 2) Remove the cup holder (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new cup holder.
CHAPTER 9: PART REPLACEMENT GUIDE 9.3 HANDLEBAR REPLACEMENT 1) Remove the cup holder as outlined in Section 9.2. 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure A). 3) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 2 wires from the handlebar and remove the defective handlebar (Figure B). FIGURE A 4) Reverse Steps 1-3 to install a new handlebar.
CHAPTER 9: PART REPLACEMENT GUIDE 9.4 HANDLEBAR SERVICE 1) All items on the handlebar are removed using a Phillips screwdriver from the underside of the bar. 2) Once the screws are removed, lift the part carefully, then disconnect any wire connections to fully remove the part. This includes any resistance buttons and heart rate grip plates (Figures A - D).
CHAPTER 9: PART REPLACEMENT GUIDE 9.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT NOTE: The instructions below are similar for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Remove the console as outlined in Section 9.1. 2) Remove the back cover of the console (Figure A). 3) Unplug and remove the faulty overlay (Figure B). FIGURE A FIGURE B 4) Clean the console area with alcohol to remove any left over adhesive (Figure C).
CHAPTER 9: PART REPLACEMENT GUIDE 9.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 6) Push the overlay / keypad ribbon cable through the hole in the console and plug it in (Figure E). 7) Match the overlay / keypad to the cutout in the console (Figure F). FIGURE E FIGURE F 8) Press down on the corners of the overlay / keypad to keep it in place. Then remove the protective film (Figure G). 9) Once the overlay / keypad is in the correct position, press down on it to adhere it in positions (Figure H).
CHAPTER 9: PART REPLACEMENT GUIDE 9.6 PEDAL REPLACEMENT 1) Use a 15 mm commercial pedal wrench to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise). FIGURE A 2) Remove the pedal (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new pedal.
CHAPTER 9: PART REPLACEMENT GUIDE 9.7 CRANK AXLE SET REPLACEMENT 1) Remove the bolt that holds the crank to the drive axle set (Figure A). FIGURE A 2) The crank can be removed (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new crank axle set. NOTE: Torque the bolt removed in Step 1 to 80 N-m / 800 kgf-cm. 4) Test the bike as outlined in Section 9.20.
CHAPTER 9: PART REPLACEMENT GUIDE 9.8 FRONT SHROUDS REPLACEMENT 1) Remove the 2 screws that hold the silver cover to the frame (Figure A). 2) Remove the silver cover (Figure B). FIGURE A FIGURE B 3) Remove the 2 screws that hold the grey cover to the frame (Figure C). 4) Remove the black cover (Figure D). FIGURE C 5) Reverse Steps 1-4 to install new shrouds. 6) Test the bike for function as outlined in Section 9.20.
CHAPTER 9: PART REPLACEMENT GUIDE 9.9 SIDE COVERS REPLACEMENT 1) 2) 3) 4) 5) Remove Remove Remove Remove Remove the the the the the pedals as outlined in Section 9.6. crank as outlined in Section 9.7. front shroud as outlined in Section 9.8. 9 screws holding the left side cover in place (Figure A). 6 screws holding the right side cover in place (Figure B). FIGURE A FIGURE B 6) Figure C shows both the side covers removed. FIGURE C 7) Reverse Steps 1-5 to install new side covers.
CHAPTER 9: PART REPLACEMENT GUIDE 9.10 CONSOLE MAST REMOVAL 1) 2) 3) 4) 5) Remove Remove Remove Remove Remove the the the the the console as outlined in Section 9.1. cup holder as outlined in Section 9.2. handlebars as outlined in Section 9.3. front shroud as outlined in Section 9.8. 4 screws holding the console mast to the frame (Figure A). FIGURE A 6) Pull the wires out the bottom of the console mast and remove the mast (Figure B). FIGURE B 7) Reverse Steps 1-6 to install new console mast.
CHAPTER 9: PART REPLACEMENT GUIDE 9.11 SEAT PAD REPLACEMENT 1) Remove the 4 screws holding the seat pad to the seat post (Figure A). FIGURE A 2) Lift the seat pad away from the seat post (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new seat pad.
CHAPTER 9: PART REPLACEMENT GUIDE 9.12 SEAT POST SET REPLACEMENT 1) Remove the side covers as outlined in Section 9.8. 2) Remove the 4 screws that hold the seat post set to the frame (Figures A & B). FIGURE B FIGURE A 3) Remove the seat post set (Figure C). FIGURE C 4) Reverse Steps 1-3 to install a new seat post set.
CHAPTER 9: PART REPLACEMENT GUIDE 9.13 LOWER CONTROL BOARD REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.8. 2) Disconnect the 5 wire connections to the lower board (Figure A). 3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board. FIGURE A FIGURE B 4) Reverse Steps 1-3 to install a new lower board. Figure C shows the connections at the board.
CHAPTER 9: PART REPLACEMENT GUIDE 9.14 BATTERY REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.8. 2) Remove the LCB as outlined in Section 9.13. 3) Disconnect the 2 wires from the battery (Figure A). FIGURE A 4) Disconnect the 2 cable ties from the battery bracket (Figure B). 5) Remove the battery (Figure C). FIGURE B 6) Reverse Steps 1-5 to install a new battery.
CHAPTER 9: PART REPLACEMENT GUIDE 9.15 DRIVE BELT REPLACEMENT 1) Remove the side covers as outlined in Section 9.9 (Figure A). 2) Using a hook or loop of wire, remove the spring from the frame (Figure B). The tensioner should now pivot away from the drive belt. FIGURE A FIGURE B 3) Remove the drive belt (Figure C). 4) Use a straight edge to make sure that the pulley and generator pulley are in a straight line (Figure D). If the belt is not on line, try to adjust the generator location.
CHAPTER 9: PART REPLACEMENT GUIDE 9.16 GENERATOR REPLACEMENT 1) 2) 3) 4) 5) Remove the pedals as outlined in Section 9.6. Remove the cranks as outlined in Section 9.7. Remove the side covers as outlined in Section 9.9. Remove the drive belt as outlined in Section 9.15. Cut the cable tie and disconnect the generator with ECB wire from the LCB (Figures A & B). FIGURE A FIGURE B 6) Remove the 4 screws holding the generator to the frame (Figures C & D), and remove the generator.
CHAPTER 9: PART REPLACEMENT GUIDE 9.17 REAR STABILIZER REPLACEMENT 1) Remove the 2 screws holding the black cover to the rear stabilizer (Figure A). 2) Remove the black cover (Figure B). FIGURE A FIGURE B 3) Remove the 6 screws holding the rear stabilizer to the frame (Figure C). 4) Remove the rear stabilizer (Figure D). FIGURE C FIGURE D 5) Reverse Steps 1-4 to install a new rear stabilizer.
CHAPTER 9: PART REPLACEMENT GUIDE 9.18 FRONT STABILIZER REPLACEMENT 1) Remove the 4 screws holding the rear stabilizer to the frame (Figures A & B). . FIGURE A FIGURE B 2) Remove the front stabilizer (Figure C). FIGURE C 3) Reverse Steps 1-2 to install new front side covers.
CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT NOTE: A Matrix special tool is needed to correctly replace a drive axle. Order part # 1000323981 from Matrix CTS at 866-693-4863 ext 3. 1) Turn off the power and disconnect the cord from the machine. 2) Remove the front covers from the machine as outlined in Section 9.8. 3) Remove drive belt as outlined in Sections 9.14. 4) On the left side of the frame, remove the retainer clip that holds the drive axle bearings in the frame (Figure A).
CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 9) Slide the drive axle assembly into the frame from the right side. Install the bearing cap portion of the tool into the left side of the frame (Figure G). 10) Mount the other tool from Figure F behind the bearing cap portion of the tool. Use the M10 x 100L x 1.25P screw with a nut to attach the tool to the drive axle (Figure H). FIGURE G FIGURE H 11) Turn the screw until it is close into the drive axle (Figure I).
CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 15) Remove the tools, then insert the bearing into the hole in the frame on the left side (Figure M). 16) Again use the M10 x 100L x 1.25P screw with a nut to attach the tool to the drive axle (Figure N). FIGURE M FIGURE N 17) Turn the screw until it is close into the drive axle (Figure O). 18) Then turn the nut until it is close to the cup portion of the tool (Figure P).
CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 21) Use a screwdriver to remove the iron plate from the drive axle (Figures S & T). FIGURE S FIGURE T 22) Rotate the drive axle to make sure that the motion is smooth and that there is no wobbling to one side (Figures U). FIGURE U 23) Re-install the belts as outlined in Section 9.15. 24) Reverse Steps 1-2 to re-assemble the unit. 25) Test the Bike as outlined in Section 9.20.
CHAPTER 9: PART REPLACEMENT GUIDE 9.20 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE: 1) Enter Service Mode (ENTER, 3, 0, 0, 1, ENTER) and input the serial number of the console. Also set the Machine Type (See Section 7.2) and Keypad (See Section 7.3) and verify that the Date and Time are correct (See Section 7.5).
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9.20. STEP 1 YELLOW HARDWARE BAGS PART TYPE DESCRIPTION QTY A SOCKET HEAD BOLT M8X25L 8 B FLAT WASHER Φ8.2XΦ16.0X2.0T 8 A Open YELLOW HARDWARE BAGS. B Attach the FRONT STABILIZER TUBE (1) to the MAIN FRAME (2) using 4 BOLTS (A) and 2 FLAT WASHERS (B).
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 2 BLACK HARDWARE BAG PART TYPE DESCRIPTION QTY C SOCKET HEAD BOLT M8X20L 2 D PHILLIP HEAD BOLT M5X12L 2 A Open BLACK HARDWARE BAG. B Attach the REAR FRAME HANDLE (3) to the MAIN FRAME (2) using 2 BOLTS (C). C Attach the REAR FRAME COVER (4) to the MAIN FRAME (2) using 2 BOLTS (D). RED HARDWARE BAGS 70 PART TYPE DESCRIPTION QTY C SOCKET HEAD BOLT M8X20L 4 E TOOTH WASHER Φ8.5XΦ18.0X2.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 3 GREEN HARDWARE BAG PART TYPE DESCRIPTION QTY F PHILLIP HEAD BOLT M5X12L 4 A Open GREEN HARDWARE BAG. B Attach the FRONT SHROUD COVER (7) to the MAIN FRAME (2) using 2 BOLTS (F). C Attach the STEP PLATE (8) to the MAIN FRAME (2) using 2 BOLTS (F).
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 4 WHITE HARDWARE BAG PART TYPE DESCRIPTION QTY C SOCKET HEAD BOLT M8X20L 2 A Open WHITE HARDWARE BAG. B Attach the PULSE GRIPS HANDLEBARS (9) to the CONSOLE MAST (6) using 4 BOLTS (C). GREEN HARDWARE BAG PART TYPE DESCRIPTION QTY F PHILLIP HEAD BOLT M5X12L 4 A Open GREEN HARDWARE BAG. B Attach the ACCESSORY TRAY (10) to the PULSE GRIPS HANDLEBARS (9) using 4 BOLTS (F).
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 5 PURPLE HARDWARE BAG PART TYPE DESCRIPTION QTY C G SOCKET HEAD BOLT M8X20L 4 SPRING WASHER Φ8.5XΦ18.0X2.0T 4 A Open GREEN HARDWARE BAG. B Attach the SEAT (12) to the SEAT POST (13) using 4 BOLTS (C) and 4 SPRING WASHERS (G). C Attach the CONSOLE CABLES (5) to the CONSOLE (14). D Attach the CONSOLE (14) to the CONSOLE MAST (6) using 4 PREINSTALLED BOLTS (15).
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include spring loaded clips for easy adjustment. To tighten the strap, pull down the open end of the strap. To loosen the strap, push down on the top of the clip and pull the strap up. Release the clip to lock the strap in place.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 LEVELING THE BIKE STABILIZING THE MATRIX U7XE-05 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled. Determine which leveler is not resting completely on the floor. Rotate the left or right foot pad, and repeat the adjustment as necessary until the bike is stable.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (US) Once the cardio equipment has been installed, and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings. Auto Scan - An auto scan will search for channel signals from the coax cable. It will tune in all channels that provide a signal. 1. Press ENTER, 1, 0, 0, 1, ENTER on the number keypad to enter Manager Mode. 2. Press TV on the display (Figure A). 3.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (US) - CONTINUED Auto Scan (continued): 8. If the channels are not coming in clearly after a channel scan (or if only some channels come in), follow Steps 4-7 to enter the Installation . Use the CHANNEL UP or DOWN keys to change the TV System to match the club's incoming frequency (Figure G), then re-run Auto Scan. 10. If the channels are coming in clearly, press the HOME key to return to normal function (Figure H).
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (ID MARKET) Once the cardio equipment has been installed and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings. Auto Tuning - An auto scan will search for channel signals from the coax cable. It will tune in all channels that provide a signal. 1. Press ENTER, 1, 0, 0, 1, ENTER on the number keypad to enter Manager Mode. 2. Press TV on the display (Figure A). 3.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (ID MARKET) - CONTINUED Auto Tuning (continued): 9. The tuner also will start auto tuning (Figure G & H). FIGURE G FIGURE H Option Mode - Option Mode will help to define a language setting. Use the following procedure to manually set up the OSD Language, Audio Languages and Subtitle Language. Also you can do the Restore factory default for language default be recovered on this mode. 1.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (ID MARKET) - CONTINUED Picture Mode - Picture Mode will help to define the TV display setting. 1. Press the – key on the number keypad to return to the main screen. Use the VOLUME UP or DOWN keys to select Picture Mode (Figure A). Press the ENTER key to enter the Picture Mode setting. Use the CHANNEL UP or DOWN keys to select the different settings (Figure B).
CHAPTER 11: SOFTWARE UPGRADE GUIDE 11.1 SOFTWARE UPGRADE INSTRUCTIONS * An AC power cord is required to update software in the field. Plug in the unit prior to beginning the update procedure. ** All plug ins must be removed prior to updating software (for example, no IPod can be connected). Do not use the console while an update is in process. *** If VA is installed on the console, wait until the Virtual Active icon on the standard display picture turns red prior to updating the software.
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