ELECTRIC HOIST WITH REMOTE CONTROL WARNING This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.) *Actual product may vary slightly Please carefully read and save these instructions before attempting to assemble, maintain, install, or operate this product. Observe all safety information to protect yourself and others.
IMPORTANT SAFETY INFORMATION TO PREVENT SERIOUS INJURY AND DEATH BASIC SAFETY INFORMATION 1. To Reduce the Risk of Electric Shock or Injury, Use Indoors Only. 2. Do not lift more than rated load. Be aware of dynamic loading! Sudden load movement may briefly create excess load causing product failure. 3. Do not operate when load is not centered underneath. 4. Do not operate hoist with twisted, kinked, or damaged wire rope. Inspect wire rope carefully before every use. 5.
INSPECTION, TESTING, AND MAINTENANCE SPECIFIC SAFETY INFORMATION 1. Perform a “Frequent Inspection” at least monthly, see page 7. 2. Perform a “Periodic (Thorough) Inspection” at least yearly, see page 8. 3. More frequent inspections are needed for hoists that are used heavily. 4. Raise test loads only to the minimum extent needed and stay well clear of load at all times during testing. OPERATION SPECIFIC SAFETY INFORMATION 1.
9. This hoist is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V~ 3-Prong Plug and Outlet. The hoist has a grounding plug that looks like the plug illustrated above in 125 V~ 3-Prong Plug and Outlet. Grounding Pin 125 V~ 3-Prong Plug and Outlet (for up to 125 V~ and up to 15 A) SPECIFICATIONS Model 42560 42561 Electrical Rating 120V~ / 60Hz / 3.9A 120V~ / 60Hz / 7.1A Rated Capacity 440 lb. double line 220 lb. single line 880 lb.
BEFORE OPERATING HOIST 1.Familiarize yourself with all operating controls of the hoist and with the operation(s) to be performed. Instructions include, the warnings on the hoist, and the safety and operating instructions portion of this manual. 2. WARNING! TO PREVENT SERIOUS INJURREVENT SERIOUS INJURREVENT SERIOUS INJURY FROM HOIST FAILURE: Do not use damaged equipment. If adjustments or repairs are necessary, or any defects are known, have the problem corrected before further use. 3.
APPLYING THE LOAD 1. Do not wrap the hoist wire rope around the load. 2. Attach the load to the load hook securely by properly rated, suitable means, such as chains, shackles, hooks, lifting slings, etc. Load must be attached to prevent accidental disconnection. 3. Properly seat the sling or other device in the base (bowl or saddle) of the hook (see the left side diagram on Figure A). Do not allow the hook hitch to support any part of the load. 4.
INSPECTION, TESTING, AND MAINTENANCE Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJUREVENT SERIOUS INJUREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Remove any load, release the operating controls, and detach the power cord before performing any inspection, maintenance, or cleaning procedures. Frequent Inspection TO PREVENT SERIOUS INJUREVENT SERIOUS INJUREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment.
WARNING! TO PREVENT SERIOUS INJURREVENT SERIOUS INJUREVENT SERIOUS INJURY FROM HOIST FAILURE: Do not use damaged equipment. If any defect or damage is noted, have the problem corrected before further use. PERIODIC (THOROUGH) INSPECTION A qualified technician should perform the procedures in this section AT LEAST YEARLEARLEARLY. Inspection is needed more often for heavily used hoists. Remove or open access covers to allow inspection of components. 1. First, follow all Frequent Inspection procedures.
MAINTENANCE 1. Repair or replacement of hoist components must be performed only by a qualified technician using only identical replacement parts with the same rating. 2. Operating mechanisms, limit switches, control systems, and brakes may require adjustment. 3. Note the following regarding specific components: a. Replace damaged or worn hooks. Do not repair them by welding or reshaping. b. Replace or repair all critical parts that are cracked, broken, bent, excessively worn, or missing. c.
PARTS LISTS AND DIAGRAMS 42560 PARTS LIST AND DIAGRAM Part 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Description Housing Cap Screw M8*20 Hanging Clamp Bolt M8*25 Lock Washer - Teeth Ø8 Washer Ø8 Washer Ø8 Rope Drum Rope Block Rope Crimp Wire Rope Cradle Rope Thimble Hook Drum Shaft Washer Key M5*10 Retaining Ring Ø15 Bearing (6202-2RS) Cap Screw M8*45 Stop Arm Cross Head Bolt M5*16 Front Cover Bolt M5*14 Spring Washer Ø5 Bearing (6200) Idler Gear Primary Gear Qty 1 2 2 4
PARTS LISTS AND DIAGRAMS 42561 PARTS LIST AND DIAGRAM Part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Description Housing Cap Screw M10*30 Hanging Clamp Bolt M10*26 Lock Washer - Teeth Ø10 Washer Ø10 Washer Ø10 Rope Wedge Rope Drum Rope Block Rope Crimp Wire Rope Cradle Rope Thimble Hook Drum Shaft Washer Key M5*16 Retaining Ring Ø17 Bearing (6203-2RS) Cap Screw M8*45 Stop Bracket Cross Head Bolt M5*16 Front Cover Bolt M5*17 Spring Washer Ø5 Bearing (6201) Idler Gear Qty 1
Limited Manufacturer Warranty FOT makes every effort to ensure that this product meets high quality and durability standards. FOT warrants to the original retail consumer a 1-year limited warranty from the date the product was purchased at retail and each product is free from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations, or a lack of maintenance.
