MANUAL SUPER POWER Series 225 HYD 01/05/2004 Hydraulic Tunnel Thruster Series 225HYD With Electronic Controller INSTALLATION OPERATION MAINTENANCE Serial N° : ---------------------------------------------------Date of Installation : ---------------------------------------- THIS MANUAL MUST BE KEPT ON BOARD AT ALL TIMES 10 allée François Coli – F 06210 CANNES-MANDELIEU FRANCE. Tél. +33 (0)492 19 60 60 Fax + 33 (0)492 19 60 61 www.max-power.com e-mail : mp@max-power.
MANUAL SUPER POWER Series 225 HYD 01/05/2004 To ensure a proper installation, correct usage and long-lasting enjoyment of this equipment, please take time to read this manual thoroughly.
MANUAL SUPER POWER Series 225 HYD 1) 01/05/2004 GENERAL INSTALLATION GUIDLINES Decide on the best location for the SUPER POWER. (See drawing: “Positioning & Measurements” at back of manual) The tunnel must be as low as possible and as far forward as possible. The propellers must not protrude beyond the hull line. The ideal position of the tunnel is such that there is at least the depth of one tunnel diameter from the water line to the top of the fitted tunnel.
MANUAL SUPER POWER Series 225 HYD 01/05/2004 In inaccessible areas (i.e. under the tunnel), it is possible to simply apply reinforced filler. CAUTION: Do not fibre glass the area of the motor support. It is recommended to lightly sand down the area where the motor support is fitted. On the outside, when the ISOPHTALIQUE RESIN has set, finish with an application of resin and material, followed with an additional coat on the hull, in the tunnel area.
MANUAL SUPER POWER Series 225 HYD 4) 01/05/2004 THE HYDRAULIC MOTOR AND ITS ADAPTER Do not separate the motor from its adapter. Insert the lower metal coupling on the greased leg shaft. Fit the flexible coupling, then the motor and its adapter, tighten the screws (∅ 10mm) to a torque of 40 Nm. IMPORTANT: Using a screwdriver push the lower coupling up towards the motor, the contact between these parts must be without any slack or play.
MANUAL SUPER POWER Series 225 HYD 01/05/2004 The pump can be driven by either an internal combustion engine (crankshaft pulley or gearbox PTO) or an electric motor. Depending on the speed and choice of drive, but should always comply with the rated pressure/flow of the thruster.
MANUAL SUPER POWER Series 225 HYD 9) 01/05/2004 HYDRAULIC CUSTOM PACK. Tailor made according to specifications. ELECTRO PUMP PACK: 1 x Electro Pump 24 Volt 1 x Power Relay 1 x Fuse Holder 1 x Power Fuse HYDRAULIC CONTROL PACK (12 V / 24 V): 1 Directional Control Valve (Including pressure gauge & Pressure Relieve Valve) 1 Control Panel.
MANUAL SUPER POWER Series 225 HYD 10) 01/05/2004 MAINTENANCE In order to ensure peak performance from your SUPER POWER, the tunnel, the leg and the propellers must be kept clean. IMPORTANT: In order to prevent chalky deposits, which cause damage to the oil seals, we recommend cleaning the shaft and the oil seals first, then applying a layer of silicon oil before assembling the propellers. ANNUAL BASIS: CHANGE the anode (if necessary). CHANGE drive leg oil, if classic (bronze) leg.
MANUAL SUPER POWER Series 225 HYD 01/05/2004 Installation Notes 8
MANUAL SUPER POWER Series 225 HYD 01/05/2004 SPARE PARTS LIST SUPER POWER Series 225HYD DUO N° 3 4 5 8 10 11 12 13 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 DESCRIPTION Composite Leg MPHYC1100 Motor fixing bolts 1 Hydraulic motor 1 Adapter plate 1 Upper drive coupling hydraulic model 1 Rubber coupling 1 Drive key 1 Lower drive coupling 1 Motor support 1 Composite Drive Leg 1 Drive shaft seal Drive shaft Upper bearing Lower bearing Upper gear Clip Composite Fixin
MANUAL SUPER POWER Series 225 HYD 01/05/2004 SUPER POWER 225 HYD 4 3 5 8 10 12 15 13 16 41 11 17 18 19 20 21 22 23 36 34 32 31 30 29 28 27 26 MAX POWER 25 24 38 35 33 37 39 40 10
Black Brown Blue White Red Cable Connector C Blue White Red Black Brown 9 MP - STC POWER 1. Thruster Battery Bank ( High CCA, Starting Type Batteries ) 2. Power Circuit Fuse 3. Electric Battery Isolator (Optional with Electro-Hydr. Pump) 4. Power Relay 5. Electro-Hydraulic Pump (with N/O heat sensor) 6. Hydraulic Oil Resevoir (with N/O alarm sensor) 7. Service Valve ( D.C.V.) 8. Independent Battery Bank for Control Circuit Power Supply. 9. Electronic Thruster Controller 10.
Black Brown Blue White Red Cable Connector Yellow Yellow C Blue White Red Black Brown 6 MP - STC POWER 2 White Red PWR ISO Black Brown Blue Black Brown Blue White Red Brown Blue Black Yellow Yellow Yellow Red Black Grey Grey Cable Connector A Cable Connector B 4 Yellow Yellow Red Black Yellow Yellow Black Blue Brown Red White Supply to Clutch Red Yellow Yellow Black Red Yellow ON OFF OFF ON OFF ON ON OFF ON OFF ON OFF ON OFF ON OFF o ble ect Ca onn C r 8A - + - +
MANUAL SUPER POWER Series 225 HYD 01/05/2004 13
MANUAL SUPER POWER Series 225 HYD 01/05/2004 Super Power Hydraulic: Positioning and Measurements WL E C T D A B Model 125 225 325 A 185 250 315 B 197 264 333 Dim (mm) C 210 210 220 D 190 220 280 T 6 7 9 E Ideal 185 250 315 E Mini 110 140 160 Weight 9 Kg 12 Kg 20 Kg 14
MANUAL SUPER POWER Series 225 HYD 01/05/2004 WARRANTY COVERAGE Introduction The purpose of this document is to set out the terms of warranty cover offered in relation to products purchased by the End User from Max Power or its approved network of resellers.
MANUAL SUPER POWER Series 225 HYD 4) 01/05/2004 Warranty Terms If the material is used for anything other than for pleasure craft, the guarantee is limited to a six-month period. Year 1 All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User. All parts and up to two hours of labour are covered for repairs and replacements conducted in the field. Year 2 All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User.
DISTRIBUTER CONTACT LIST: SOUTHERN EUROPE: CYPRUS OCEAN MARINE EQUIPMENT LTD Limassol Tel: + 357 53 69 731 Fax: + 357 53 52 976 Email: oceanm@spidernet.com.cy FRANCE ACCASTILLAGE BERNARD Cannes La Bocca Tel: + 33 493 90 47 47 Fax: + +33 5 46 45 49 53 Email: t.barrez@accastillage-bernard.fr ITALY Siemens VDO Trading srl via Vialba, 50 20026 Novate Milanese (MI) Tel: + 39 02 3568 04 81 Fax: + 39 02 35680325 info.soem@siemensvdo.
U.K PLASTIMO UK Eastleigh, Hampshire Tel: + 44 870 751 4666 Fax: + 44 870 751 1950 Email: sales@plastimo.co.uk U.K. AR PEACHMENT Norfolk Tel: + 44 1603 714 077 Fax: + 44 1603 714 211 Email: kevin@peachment.co.uk AMERICAS : ARGENTINA BARON SRL Buenos Aires Tel: + 54 11 4580 55 56 Fax: + 54 11 47 46 16 96 Email: Admin@baron.com.ar BRAZIL SAILING PRODUCTS Rio de Janeiro Tel: + 55 21 494 7222 Fax: + 55 21 494 7223 Email: spsail@ibm.
MANUAL SUPER POWER Series 225 HYD 01/05/2004 Serial N°: WARRANTY FORM VERY IMPORTANT Please complete this form and fax a copy to Max Power with a copy of the installation invoice or the invoice of the yacht/boat in order for the warranty to come into effect. To Be Completed by Owner: Name of Owner:…………………………….Contact No. :……………………….…………. Address: ……………………………………..E-mail: ………………………………………… Country:……………Postcode: ……………. Name of Skipper:……………………………Contact No. :………………………………….. Signature of Owner: ………………………...
