English Manual: Super Power Series 60-80 25/03/2004 Electric Tunnel Thruster Series 60 Mono Composite 12V 24V Series 80 Duo Classic and Composite 12V 24V With Electronic Thruster Controller INSTALLATION OPERATION MAINTENANCE Serial N°: -----------------------------------------------------Start up date: ------------------------------------------------- IT IS VERY IMPORTANT TO KEEP THIS MANUAL ON BOARD TECHNOLOGY CENTER – 10 ALLEE FRANCOIS COLI – F 06210 CANNES-MANDELIEU FRANCE TEL + 33 492 19 60 60
English Manual: Super Power Series 60-80 25/03/2004 BEFORE STARTING THE INSTALLATION, IT IS RECOMMENDED TO CAREFULLY READ THE FOLLOWING GUIDE.
English Manual: Super Power Series 60-80 1 25/03/2004 GENERAL INSTALLATION GUIDELINES Determining the most efficient position for your thruster: The tunnel should be placed in the deepest section of the hull and as far forward as possible. For maximum efficiency the tunnel should be installed no less than 100 mm from the water line.
English Manual: Super Power Series 60-80 25/03/2004 Fit the tunnel and mark the areas to be fibre-glassed. Sand these areas inside and out. In certain installations it is preferable to drill the position of the thruster support before the installation of the tunnel. Refit the tunnel. Apply reinforced fibreglass filler to all areas, taking care that you fill the gap between hull and tunnel. Stratify with a minimum of 8 coats of material and ISOPHTALIQUE RESINE alternating with mat and roving.
English Manual: Super Power Series 60-80 4 25/03/2004 COMPOSITE DRIVE LEG The installation of the composite drive leg is identical to that of bronze leg, except for the following points: The composite drive leg is lubricated for life The composite drive leg does not require an anode. The composite drive leg MUST NOT BE DISMANTLED even partially. 5 ELECTRIC MOTOR Position the motor on the support: Insert the shaft of the motor into the slot of the leg (grease before fitting).
English Manual: Super Power Series 60-80 9 25/03/2004 CONTROL SYSTEM Install a breaker/isolator in the supply wiring of the thruster control box on the boats’ main electrical switchboard marked BOW THRUSTER: This breaker/isolator should ideally be supplied from an independent battery bank, to the one used for powering the thruster unit.
English Manual: Super Power Series 60-80 10 25/03/2004 CONTROL PANEL AND THRUSTER CONTROL BOX FUNCTIONS To switch the thruster "ON" or "OFF" follow the instructions on the diagrams below. When switched "ON" the unit will beep once and the green LED in the red push-button will light up. When switched "OFF" the unit will beep twice and the green LED in the red push-button will go out.
English Manual: Super Power Series 60-80 12 25/03/2004 BATTERY REQUIREMENTS CAUTION: refer to the maker’s technical characteristics (capacity and starting current) of the battery used. Example: Exide Maxxima 900, 12 volts, capacity 55 Ah / starting current 800 CCA. The higher the CCA the more suitable the batteries are, large capacity batteries with a low CCA may be inferior to much smaller battery’s with a higher CCA .
English Manual: Super Power Series 60-80 14 25/03/2004 FUSE Sizing of fuses for overcurrent protection are a function of the cable sizes in the circuit, not the amperage drawn by the appliance (thruster motor) in the circuit. The current carrying capability (ampacity) of this cable is determined by referring to the appropriate cable datasheet, and then a fuse is chosen with a ratio no higher than this (it can be lower).
English Manual: Super Power Series 60-80 17 25/03/2004 OPERATION With the control system breaker/isolator and manual battery isolator switched on: Switch on control panel, as described previously in manual. Push red button or incline joystick to the left, boat moves to the left. Push green button or incline joystick to the right, boat moves to the right. If, during tests the boat moves in the wrong direction, change the blue and the brown wires around on your power relay.
English Manual: Super Power Series 60-80 21 25/03/2004 COMPOSITE LEG The composite drive leg is lubricated for life and does not require changing of oil. The composite drive leg does not require an anode. The composite drive leg must not be disassembled, even partially. Paint leg and propellers with antifouling (make sure that they were well prepared and primer has been used). Always keep the propellers and tunnel clean.
English Manual: Super Power Series 60-80 25/03/2004 60 MONO composite 80 DUO composite 80 DUO classic 3 1 L/R 4 46 PWR POWER MP - STC ISO 5 PNL L/R 2 6 HEAT RLYS 7 13 45 44 43 DUO classic 16 17 18 19 20 21 22 23 36 34 32 31 30 29 28 27 25 24 35 33 37 38 39 40 11
English Manual: Super Power Series 60-80 25/03/2004 N° SERIES 60 MONO & 80 DUO COMPOSITE & CLASSIC 60 COMPO 80 CLASSIC 80 MPSP MPSP MPSP MPSP MPSP DESCRIPTION C412 C424 0512 0524 C512 12V 24V 12V 24V 12V 1 Cover 2 Relay support 3 Connecting strip 4 Complete 12V relay 4 Complete 24V relay 5 12V Motor 5 24V Motor 1,2,3,4 12V motor + relay ,5 1,2,3,4 24V motor +relay ,5 6 Motor fixing bolt 7 Motor drive pin 13 Composite Motor Support 16 Drive shaft seal 17 Drive shaft 18 Upper shaft bearing 19 Lower shaft b
English Manual: Super Power Series 60-80 25/03/2004 Advised Method: Controller Supplied from Independent Battery Bank Control Panel C Co able nn ec to Yachts Main DC Equipment Breaker Board r 6 Wire Control Cable Yellow Cable Connector Black OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Blue Brown - + - + - + - + - + - + - + - + Negative Red White Black Red Positive Grey Grey Thruster Control Box 2 x 2 mm² (Depending on cable length) 8A L/R + - + + - + - L/R
Black Blue L/R Black Blue L/R Yellow Yellow Black Brown HEAT PWR Pos. ISO Neg. RLYS PNL POWER Grey Grey MP - STC Thruster Control Box NOTES: Cable Connector To Control Panel 17/03/2004 JC 02 Connection of Controller to Thruster Motor 1. The installer must protect the positive supply cable by means of a fuse as indicated.
English Manual: Super Power Series 60-80 25/03/2004 TROUBLE SHOOTING GUIDE Before contacting your nearest distributor please check the following list for probable causes PROBLEM PLEASE CHECK THRUSTER NOT OPERATING Check correct electric motor voltage check cables No main power check batteries power on/off switch check batteries check fuse Control Panel check if panel is switched on (green LED on?) Relay not functioning check wiring and signal relay Relay clicking Insufficient voltage – check b
English Manual: Super Power Series 60-80 25/03/2004 Trouble shooting guide cont..
English Manual: Super Power Series 60-80 25/03/2004 WARRANTY COVERAGE Introduction The purpose of this document is to set out the terms of warranty cover offered in relation to products purchased by the End User from Max Power or its approved network of resellers.
English Manual: Super Power Series 60-80 25/03/2004 Warranty Document Cont. 4) Warranty Terms If the material is used for anything other than for pleasure craft, the guarantee is limited to a six-month period. Year 1 All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User. All parts and up to two hours of labour are covered for repairs and replacements conducted in the field.
English Manual: Super Power Series 60-80 25/03/2004 DISTRIBUTOR CONTACT LIST SOUTHERN EUROPE CYPRUS CYPRUS OCEAN MARINE EQUIPMENT LTD Limassol Tel: + 357 53 69 731 Fax: + 357 53 52 976 Email: oceanm@spidernet.com.cy FRANCE & MONACO TUTI MARE TRADING Limassol Tel: + 357 25 431 313 Fax: + 357 25 431 300 Email: tutimare@cytanet.com.cy GREECE REYA Cannes La Bocca Tel: + 33 493 90 47 00 Fax: + 33 493 47 42 57 Email: reya@reya.
English Manual: Super Power Series 60-80 25/03/2004 FINLAND HOLLAND MASTERVOLT FINLAND Raisio Tel: +358 2 4339990 Fax: +358 2 4350085 Email: info@mastervolt.fi NORWAY KEMPER EN VAN TWIST Dordrecht Tel: + 31 078 61 30 155 Fax: + 31 078 61 36 746 Email: jvmaaren@kvt.nl SWEDEN PROGRESS INGENIORFIRMA AS Kjeisaas Tel: + 47 22 02 79 00 Fax: + 47 22 02 79 01 Email: thomas@progress.no PLASTIMO NORDIC Henan Tel: + 46 304 360 60 Fax: + 46 304 307 43 Email: Mikael.Andersson@Navimo.
English Manual: Super Power Series 60-80 25/03/2004 Serial N°: WARRANTY FORM VERY IMPORTANT Please complete this form and fax a COPY to Max Power with a copy of the installation invoice or the invoice of the yacht/boat in order for the warranty to come into effect. To Be Completed by Owner: Name of Owner:……………………………. Contact No. :……………………….…………. Address: …………………………………….. E-mail: ………………………………………… Country:……………Postcode: ……………. Name of Skipper:…………………………… Contact No. :………………………………….. Date: …………………………………………..
