Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. This manual replaces RS2520001 Revision 0.
Table of Contents Important Information ................................................ 4 Important Safety Information All Appliances ..................................................... 5 Ovens ................................................................. 5 Self-Cleaning ...................................................... 5 In Case of Fire .................................................... 5 General Information Oven Operation ................................................... 6 Cooking Guide ..
Table of Contents Appendix B Programming Instructions—ERC for AOES3030 Electronic Oven Control Options ................... Special Oven Control Functions .................... Quick Reference Instructions ....................... Bake .......................................................... Timed Bake ................................................ Delayed Bake ............................................. Broiling ....................................................... Self-Cleaning ......................
Important Information Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified Important Information service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual.
Important Safety Information Recognize this symbol as a safety precaution ! Oven WARNING This appliance contains or produces a chemical or chemicals which can cause death or serious illness and which are known to the state of California to cause cancer, birth defects or other reproductive harm. To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed, operated, and maintained according to the instructions in this booklet.
General Information Oven Operation Bake Top and bottom elements operate during bake. Bake can be used to cook foods which are normally baked. Oven must be preheated. Convection Broil Top element and fan operate when using convection broil. Convection broil can be used to cook foods that are normally broiled. Oven does not require preheating when using convection broil. Food does not need to be turned during cooking. Cooks approximately 25% quicker than broil.
General Information Convection Broiling Rack Convection Pan Placement Oven includes a special broiling rack. This rack should be placed on top of broiler pan and grid. This allows air to circulate around food and cook evenly without turning. If convection broiling rack is not used, foods must be turned at least once during cooking. Baking pans and cookie sheets should not touch side or rear walls of oven. If pans are placed on different racks, they can be placed directly over each other.
General Information Removing Oven Door Replacing Oven Light The oven door can be removed for ease in cleaning large spills. Protective gloves must be worn when changing light bulb. ! CAUTION To avoid personal injury or property damage, handle oven door with care. Door is heavy and can be damaged if dropped. Do not place hands in hinge area when door is removed. Hinge can snap closed and pinch your hands. Door contains tempered glass.
Care and Cleaning Cleaning Oven Parts Oven Part Cleaning Materials Broil element Broiler pan and grid Soap, a nonabrasive plastic scouring pad and water Interior oven door, outside door gasket Soap and water Oven door gasket Do not clean Oven racks Soap and water Outside of oven Soap and water ©2003 Maytag Appliances Company 16021875 Rev. 0 General Directions Do not clean broil element. Any soil will burn off during cooking. Drain fat. Cool pan and grid slightly.
Component Testing Information ! WARNING To avoid risk of electrical shook, personal injury or death: disconnect power to oven before servicing, unless testing requires it. Illustration Component Oven light socket Test Procedure Test continuity of receptacle terminals. Results Indicates continuity with bulb screwed in. Measure voltage at oven light. Test continuity of terminals. 120 VAC, see wiring diagram for terminal identification. If no voltage is present at oven light check wiring.
Component Testing Information ! WARNING To avoid risk of electrical shook, personal injury or death: disconnect power to oven before servicing, unless testing requires it.
Component Testing Information ! WARNING To avoid risk of electrical shook, personal injury or death: disconnect power to oven before servicing, unless testing requires it. Illustration ERC4800 Controlled Component Child lock out Test Procedure This is a safety feature that can be used to prevent children from accidentally programming the oven. It disables the electronic oven control. Press and hold Bake and Cook Time for 10 seconds. “OFF” will display where the temperature normally appears.
Component Testing Information ! WARNING To avoid risk of electrical shook, personal injury or death: disconnect power to oven before servicing, unless testing requires it. Element Conditions Relay drive requirements are defined as a percentage of on time based on a 60 second cycle. Bake .......................First rise to temperature = 100% bake, 50% broil, then 100% bake, 25% broil Broil........................100% broil, 0% bake Clean ......................100% broil, 25% bake Convection ............
Testing Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Oven Door Switch Oven Temperature Sensor Clean Safety/Light Switch (Power Off) 1. The switch has NO (normally open), NC (normally closed), and C (common) contacts. 2. Check the switch with an ohmmeter between C and NC with the plunger out. Continuity should exist. With the plunger in, no continuity. 3.
Testing Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Auto Latch Motor Convection Fan Motor Do not remove latch motor from latch assembly. If latch motor is defective, replace latch assembly. 1. Turn off power to oven. 2. Remove oven from wall cutout. 3. Remove access fan plate to gain access to convection fan motor. 4. Disconnect wires from motor terminal connectors. 5. Attach ohmmeter leads to terminal tabs on motor. 6.
Disassembly Procedures ! WARNING ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. ! To avoid risk of personal injury or property damage this unit requires a two man lift when lifting unit in or out of cutout. Removing and Replacing Oven 1. Turn off power to the oven at the circuit breaker. 2. Open oven door and remove screws securing unit to the wall. 3. Pull the oven forward out of the cabinet opening. 4.
Disassembly Procedures ! To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. WARNING Oven Sensor Convection Fan Blade 1. Turn off power to unit 2. Open oven door or remove oven door, see “Door Removal”. 3. Remove screws securing sensor to top right rear corner of oven cavity. 4. Pull sensor forward, manuver wires through insulation to disconnect wire plug connector. 5. Reverse procedure to reinstall sensor. 1. Turn off power to unit. 2.
Disassembly Procedures ! To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. WARNING Oven Light Bulb/Oven Light Socket 1. 2. 3. 4. Turn off power to unit. Open oven door to gain access to oven light. Unscrew (counterclockwise) glass knurled dome. Using a glove, unscrew (counterclockwise) oven light bulb. NOTE: Proceed with the following steps for oven light socket removal. 5. Remove screws securing unit to the wall. 6.
Disassembly Procedures ! To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. WARNING Oven Door Hinge Vent Assembly/Smoke Eliminator 1. Turn off power to unit. 2. Remove oven door, see “Door Removal”. 3. Carefully open the hinge fully, and insert a wooden dowel or screwdriver bit into opening marked A on the following diagram. 4. Remove the top and bottom screws securing hinge assembly to the front frame. 5.
Disassembly Procedures ! To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. WARNING Oven door gasket Door insulation retainer Door linner shield Window frame Glass window Door face assembly Door linner Glass window double coated Oven door insulation Door handle Insulation Bottom shield Door Assembly 20 16021875 Rev.
Appendix A ©2003 Maytag Appliances Company 16021875 Rev.
Installation Instructions Packaging Material Line Voltage Requirements Remove protective packing materials from oven. Tape residue can be removed with a soft cloth and alcohol. Line voltage must not exceed rated voltage. Line voltage less than rated voltage will result in slow heating. Wiring system must conform to U.L. Standards and National Electrical Code. Installation must conform to all local, municipal and state building codes, and local utility regulations.
Installation Instructions Connecting Wiring ! WARNING To avoid risk of personal injury or electrical shock, do not ground through neutral wire if installation is in a mobile home or if local codes do not permit grounding through a neutral. Improper connections of aluminum house wiring to copper lead can result in property damage, personal injury or fire. Use only connectors designed for joining copper to aluminum and follow manufacturers' recommended procedure closely. 1.
Installation Instructions Wall Oven and Cooktop Combination Installation Specifications Installer NOTE: Save these instructions for local electrical inspectors use. Centerline of cabinet cutout Leave these instructions and other literature with consumer for future reference. Installations specified in these instructions are approved for the AKT3000, AK2T30, AK2T36, AK2H30, AK2H36, AKR3000 cooktops, and AKED3060, AKES3060 downdraft cooktops, above AOCS3040 and AOES3030 Amana wall ovens.
Installation Instructions AKED3060 or AKES3060 Downdraft Cooktop above AOES3030 or AOCS3040 Wall Oven in an Island Application AK2H36, AK2T36, 36" Electric Cooktop Installed above AOES3030 or AOCS3040 Wall Oven Illustration shows dimensions for venting behind, and to the left side of the wall oven. Left side venting for wider island applications only. Junction box and vent locations indicated in black. Grey shaded area indicates wall oven floor.
Installation Instructions 30" Electric Cooktop AK2H30, AK2T30, AKR3000, AKT3000, CAK2H30, CAK2T30 Installed above AOES3030 or AOCS3040 Wall Oven AOES3030 or AOCS3040 Wall Oven Stacked Installation Wall oven junction box location indicated in grey. Cooktop and wall oven junction box location indicated in black.
Installation Instructions AOES3030 or AOCS3040 Wall Oven Installed Side-by-Side Wall oven junction box location indicated in grey.
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Appendix B ©2003 Maytag Appliances Company 16021875 Rev.
Programming Instructions—ERC for AOES3030 HR LIGHT DELAY OVEN CANCEL : BAKE CLN STOP TIME P R E 350° BROIL DELAY BAKE CLEAN LOCKED + TIMER ON / OFF STOP TIME - CLOCK COOK TIME O N TIME CONTROL BAKE BROIL CLEAN OVEN CONTROL Electronic Oven Control Options Special Oven Control Functions LIGHT— Use to turn light on and off inside oven. Light will automatically turn on when oven door is opened. Preheat Signal After setting the oven to cook and selecting a temperature, oven will preheat.
Programming Instructions—ERC for AOES3030 Quick Reference Instructions Read “Important Safety Information” before using “Quick Reference Instructions”. If there are unanswered questions, refer to detailed sections of this manual. • Oven cooling fan will come on every time an oven function is selected and may come on during extended oven operation. • Oven display will blink once per second after disconnection of power or initial start up until clock is reprogrammed. Setting Clock 1. Press CLOCK pad. 2.
Programming Instructions—ERC for AOES3030 Bake Delayed Bake Open oven door to confirm nothing is stored in oven cavity and set racks to proper height before baking. Preheat before placing food inside oven. Bake element is concealed under the Spillsaver™ oven bottom. 1. Place food in oven. 1. Press BAKE pad. 2. Press + or - pad until desired temperature is displayed. • Temperature begins at 350°F and can be set from 170° to 550°F in 5° increments. • Time of day, temperature, “BAKE”, and “ON” display.
Programming Instructions—ERC for AOES3030 1. Center food on broiling grid and pan, place in oven. • Oven door must be closed while broiling. 2. Press BROIL pad. • “BROIL”, and “---” displays. 3. Press + or - until desired setting is displayed. Broil can be set from 170°F to HI. • Oven will begin to broil automatically. "ON", "BROIL", and the selected setting will be displayed. 4. When finished press OVEN CANCEL pad. Self-Cleaning ! WARNING To avoid risk of fire, clean excess spills from oven interior.
Programming Instructions—ERC for AOES3030 Adjusting Oven Temperature Service Tones and Codes Oven temperature has been factory calibrated and tested. In unlikely event that oven consistently overcooks or undercooks food, oven temperature can be adjusted. Electronic range control has a self-diagnostic system. Self-diagnostic system sounds a series of short, rapid beeps and shows an “F-code” in display when there is a problem. When electronic range control signals a problem, follow steps listed below. 1.
Testing Procedures ! To avoid the risk of electric shock, personal injury or death, disconnect power before servicing, unless testing requires it. WARNING Service Information Quick Test Procedure The ERC operates in conjunction with a separate relay/ power supply circuit board, and oven temperature sensor(s) to control all bake, broil, convection, and self clean functions. “Quick Test” Mode for Electronic Range Control Follow procedure below to use the quick test mode.
Testing Procedures ! To avoid the risk of electric shock, personal injury or death, disconnect power before servicing, unless testing requires it. WARNING ERC Warnings and Failure Codes The Electronic Range Control is capable of detecting certain failures within the ERC, along with oven temperature sensor and self clean door latch switch.
Testing Procedures ! To avoid the risk of electric shock, personal injury or death, disconnect power before servicing, unless testing requires it. WARNING Oven Light Relay—K10 Display (Filament) Voltage Drive voltage at J1 connector Pins 1–4. 1. 2. 3. 4. 1. Turn off power to oven. 2. Attach voltmeter lead to E3 (neutral) connector on relay module. 3. Attach voltmeter lead to E17 connector on relay module. 4. Turn on power and touch oven light pad. 5.
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Appendix C ©2003 Maytag Appliances Company 16021875 Rev.
Programming Instructions—ERC for AOCS3040 AM LIGHT HR PM CLEAN OVEN OVEN CANCEL ° : P R E 350 + TIMER ON / OFF STOP TIME - CLOCK COOK TIME CONV BROIL PREDELAY TIMED BAKE STOP ON TIMER BROIL THERMAL CLEAN LOCK ON TIME CONTROL BAKE CONV BAKE CONV CONV BROIL CLEAN CONVECTION MULTI-MODE OVEN Electronic Oven Control Options Special Oven Control Functions LIGHT — Use to turn light on or off inside oven. Light will automatically turn on when oven door is opened.
Programming Instructions—ERC for AOCS3040 Quick Reference Instructions Read “Important Safety Information” before using “Quick Reference Instructions”. If there are unanswered questions, refer to detailed sections of this manual. • Oven display will blink once per second after disconnection of power or initial start up until clock is programmed. • Oven cooling fan will come on when an oven function is selected. Setting Clock 1. Press CLOCK pad. 2.
Programming Instructions—ERC for AOCS3040 Bake and Convection Bake 1. Press BAKE or CONVECTION BAKE pad. 350° will appear in display. 2. Press + or - until desired temperature appears in display. Temperature can be set from 170° to 550°F. • Oven will begin heating automatically. “PREBAKE" or "CONV PRE-BAKE” will light in display. Preheat 10 minutes or until preheat signal is heard and “PRE” disappears from display before placing food inside.
Programming Instructions—ERC for AOCS3040 Delayed Convection ! 1. Place food in oven. ! WARNING To reduce risk of food poisoning due to bacterial growth and production of toxins, never hold meat, milk, fish or eggs for more than 2 hours before cooking. 2. Press COOK TIME pad. 3. Press + or - until desired cooking time appears in display. Time can be set up to 11 hours and 50 minutes. 4. Press STOP TIME pad. 5. Press + or - until desired stop time appears in display.
Programming Instructions—ERC for AOCS3040 Self-Cleaning Delayed Self-Cleaning • A small amount of smoke is normal when cleaning. Excessive smoke may indicate too much food residue has been left in oven or a faulty gasket. • Oven should be cleaned before it gets too dirty. Wipe up large spills before self-cleaning. • Do not use self-cleaning cycle if oven light cover is not properly in place. • Oven light will not work during clean cycle. 1. Remove oven racks and all cooking utensils from oven.
Testing Procedures ! To avoid the risk of electric shock, personal injury or death, disconnect power before servicing, unless testing requires it. WARNING Service Information Quick Test Procedure The ERC operates in conjunction with a separate relay/ power supply circuit board, and oven temperature sensor(s) to control all bake, broil, convection, and self clean functions. “Quick Test” Mode for Electronic Range Control Follow procedure below to use the quick test mode.
Testing Procedures ! To avoid the risk of electric shock, personal injury or death, disconnect power before servicing, unless testing requires it. WARNING ERC Warnings and Failure Codes The Electronic Range Control is capable of detecting certain failures within the ERC, along with oven temperature sensor and self clean door latch switch.
Testing Procedures ! To avoid the risk of electric shock, personal injury or death, disconnect power before servicing, unless testing requires it. WARNING Convection Element Relay—K2 Door Lock Relay—K3 Double line break relay okay. Drive voltage at J1 connector Pins 3–11. Double line break relay okay. Drive voltage at J1 connector Pins 1–9. 1. Turn off power to oven. 2. Attach voltmeter lead to E18 connector on relay board. 3. Attach voltmeter lead to E6 (CV EL) connector on relay module. 4.