OPERATOR’S SAFETY AND SERVICE MANUAL GP3000 GP3000-15 This manual covers the following serial numbers and higher for each model listed: GP3000 . . . . . . . . . . . . . . . . . . . 1278189 GP3000-15 . . . . . . . . . . . . . . . . 1353841 SINGLE DIRECTION PLATES MBW, Inc. MBW (UK) Ltd. 250 Hartford Rd • PO Box 440 Slinger, WI 53086-0440 Phone: (262) 644-5234 Fax: (262) 644-5169 Email: mbw@mbw.com Website: www.mbw.
TABLE OF CONTENTS Safety Information . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Engine Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Cleaning Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Belt Adjustment . . . . . . . . . . . . .
This page intentionally left blank.
SAFETY INFORMATION Introduction SAFE DRESS: Do not wear loose clothing, rings, wristwatches, etc. near machinery. This Safety Alert Symbol is used to call attention to items or operations which may be dangerous to those operating or working with this equipment. The symbol can be found throughout this manual and on the unit. Please read these warnings and cautions, along with all decals, carefully before attempting to operate the unit.
01062 13484 01064 CAUTION CAUTION Machine may fall and cause damage or injury if lifted incorrectly. Lift using handles at base of plate. GP3000-15= #215 (98kg) GP3000= #250 (114kg) GP5500= #300 (137kg) 13478 STOP 13478 Read the Operating Instructions before operating this piece of equipment. Keep unauthorized and untrained people away from this equipment.
CAUTION Read the Operating Instructions before operating this piece of equipment. Keep unauthorized and untrained people away from this equipment. ROTATING & MOVING PARTS! Make sure all guards and safety devices are in place. Wear approved hearing protection, foot protection, eye protection and head protection. STOP SHUT OFF the motor before servicing or cleaning.
SPECIFICATIONS 3000H 3000-15H GP3000 GP3000-15 Centrifugal Force 3550 lbs (1611 kg) 3550 lbs (1611 kg) Exciter VPM 4400 4400 Travel Speed 90 ft/min (28 m/min) 120 ft/min (36 m/min) Compaction Depth 18 in (47 cm) 16 in (41 cm) Width & Length 21 x 22 in (53 x 56 cm) 16 x 20 in (40 x 51 cm) Operating Weight (Honda) 234 lbs (106 kg) 202 lbs (91 kg) Engine Speed 3400 rpm 3400 rpm Engine Honda 5.5 hp Robin 4.5 hp Honda 5.5 hp Robin 4.
OPERATION Introduction MBW equipment is intended for use in very severe applications. They are powered by four cycle engines and are available in different sizes and a selection of engines. This parts manual contains only standard parts. Variations of these parts as well as other special parts are not included. Contact your local MBW distributor for assistance in identifying parts not included in this manual. 2. Turn engine switch to “ON”. 3. Set throttle to idle. 4.
MAINTENANCE WARNING CAUTION Always exercise the stopping procedure before servicing or lubricating the unit. Always verify fluid levels and check for leaks after changing fluids. After servicing the unit, replace and fasten all guards, shields, and covers to their original positions before resuming operation. Do not drain oil onto ground, into open streams, or down sewage drains.
Checking Exciter Oil WARNING 8. If oil needs to be added refer to Fluid Levels, page 6 for the type of oil to be used. 9. Reinstall pipe plug. 10. Reinstall deck, v-belt and belt guard. Exciter and oil in exciter is hot after machine has been running. Changing Exciter Oil These instructions are written for a GP3000. The procedure for a GP3000-15 is very similar. WARNING Exciter and oil in exciter is hot after machine has been running. Reference the figure on page 12. 1.
SERVICE Exciter Disassembly Assembly and disassembly should be performed by a service technician who has been factory trained on MBW equipment. The unit should be clean and free of debris. Pressure washing before disassembly is recommended. Steps 1 thru 6 reference the figure on page 12. 1. Remove the belt guard (#5) and v-belt (page 18, #3). • Prior to assembly, wash all parts in a suitable cleaner or solvent. 2. Remove the bolts (#29) that hold the deck (#2) to the housing (#1).
4. Properly support I.D. and O.D. of bearing (#12) and press exciter shaft into bearing. 5. Check felt filter (#13) to make sure it is ok. If it is blocked or deteriorating replace it. 6. 11. Carefully press or tap the rear cover down to seat on the exciter housing. Be sure to use care in order to keep the cover even. 12. Remove the alignment bolts and install six flange screws (#21). Torque to 13 ft-lbs. Check to make sure spirol pin (#18) is 11/16” (see Figure 2) up from inside of rear cover (#5).
This page intentionally left blank.
REPLACEMENT PARTS The warranty is stated in this book on page 20. Failure to return the Warranty Registration Card renders the warranty null and void. STAMPED LOCATION MBW has established a network of reputable distributors/ dealers with trained mechanics and full facilities for maintenance and rebuilding, and to carry an adequate parts stock in all areas of the country. Their sales engineers are available for professional consultation.
6 17 23 14 5 16 15 4 25 2 9 24 29 30 13 24 28 30 19 24 10 20 21 18 22 31 3 11 12 29 30 1 8 26 7 27 GP3000 Main Assembly - 12 -
ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. PART NO.
15 14 11 12 22 13 17 2 10 28 29 8 24 9 27 29 23 29 18 26 6 19 20 21 16 30 1 7 9 27 29 5 4 24 3 25 GP3000-15 Main Assembly - 14 -
ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. PART NO.
23 1 12 6 10 16 4 3 15 14 21 20 7 13 18 19 9 11 22 21 8 5 2 17 Exciter Assembly - 16 -
ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. PART NO.
5 6 7 3 8 2 4 13 10 11 12 1 Engine Assembly - 18 -
ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. PART NO. 00031 00808 01013 01099 01444 17210 07636 16105 F0203HTB F052408HCS F051814HCS F05LW F05SW DESCRIPTION BAR, MOUNTING KEY, 1/4 SQ x 1-3/4 V-BELT WASHER ENGINE, HONDA 5.5hp ENGINE, ROBIN 4.
WARRANTY 1. 2. 3. MBW warrants each new machine against defects in material and workmanship under normal use and service for a period of six (6) months. This warranty commences the first day the machine is sold, assigned to a rental fleet, or otherwise put to first use. The obligation under this warranty is limited to the replacement or repair of parts and/or machine at MBW factory branches or at authorized MBW distributors. Machines altered or modified without MBW written consent voids this warranty.
NOTES - 21 -
NOTES - 22 -
