USER MANUAL Generator MANUEL DE UTILISATION Générateur MANUAL DEL USUARIO Generador Model: FG7000MA SAFETY OPERATION MAINTENANCE SECURITE FONCTIONNEMENT ENTRETIEN SEGURIDAD OPERACION MANTENIMIENTO © 2006 McCulloch 12802 Leffingwell Rd. Santa Fe Springs, CA • U.S.A. This generator is not equipped with park arrester which is required by U.S. forest service and the state of california. WARNING • PLEASE READ For your own safety please read this manual before attempting to operate your new unit.
PLEASE READ E N G L I S H Dear Customer, Thank you for purchasing a McCulloch product. With proper operation and maintenance, it will provide you with years of service. In order to make the best use of your investment, be CERTAIN to familiarize yourself with the contents of the ENTIRE user manual before attempting to operate and maintain your unit. Be sure to carefully follow the step-by-step illustrations in this manual to start, operate and maintain your new product.
2 - GENERAL INFORMATION - RENSEIGNMENTS GENERAUX INFORMACION GENERAL 11 3 - IMPORTANT SAFETY INSTRUCTIONS MEASURES DE SECURITE PRECAUTIONES DE SEGURIDAD 1 PLEASE READ - SAVE THESE INSTRUCTIONS 13 10 3-1. SAFETY LABELS E These labels warn you of potential hazards that can cause serious injury. Read them carefully. N If a label comes off or becomes hard to read, contact McCulloch.
3-2. SAFETY INFORMATION McCulloch generators are designed to give safe and dependable service if operated according to instructions. Read and understand this user manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safety operating procedures. 3-3. OPERATOR RESPONSIBILITY E N G L I S H 1. Know how to stop the generator quickly in case of emergency. 2.
4.TECHNICAL & CONSUMER INFORMATION / L'INFORMATION TECH NIQUE ET DU CONSOMMATEUR / INFORMACIÓN TÉCNICA Y DEL CONSUMIDOR + Battery Connections for Electric Starter Use a 12 Volt battery with an ampere-hour rating of at least 18 Ah. Raccordements de batterie pour le deémarreur électrique Utilisez une batterie de 12 volts avec une estimation d'ampèreheure au moins de 18 ampèreheure.
5 - ASSEMBLY INFORMATION - MONTAGE INFORMACIONES DE ENSAMBLE PARTS LIST / LISTE DES PIECES / LISTA DE PIEZAS Please complete the assembly procedure of screw and attachments-refer drawing (Fig. 4-1,4-2,4-3) so that you can Lock the screw on to generator. Veuillez d'abord assembler les vis et les accessoires selon les figures 4-1, 4-2, 4-3, puis fixez la vis sur le générateur.
6 - FUEL AND LUBRICATION - CARBURANT ET LUBRIFICATION COMBUSTIBLE Y LUBRICACION A F 5-2C B G 5-2D 6-1B 6-1C 6-1. ENGINE OIL A B 5-3A 5-3B 3. Install the wheel assembly and insert the plastic washer (F).(Fig. 5-2C) E 4. Secure the wheel onto the axle using the cotter pin (G). Bend cotter pin ends to secure pin.(Fig. 5-2D) N Repeat steps 2 through 4 for the other wheel assembly. G 5. L 5-3.
5-2. FUEL RECOMMENDATION 1. 2. Check the fuel level. Remove the fuel tank cap (A). (See Fig. 6-2A) Refill the tank if the fuel level is low. Do not fill to top: Leave some space for fuel expansion. A WARNING • • E N G L I S H • • • • 1. 2. 3. 4. 5. Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refuled or where gasoline is stored.
OIL ALERT SYSTEM The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the oil alert system will automatically shut down the engine. (the engine switch will remain in the ON position). ELECTRIC START To start a generator equipped with electric start is to insert the starting key (C) and turn clockwise. Release the key when the unit has started. (Fig. 7E 1C) N 7-2.
E N G L I S H F R A N C A I S E S P A Ñ O L 18 The ground terminal can be used to earth the generator or bond the frame of the generator to the frame of a vehicle, but only if it is required by locallaw or electrical code. Before using the ground terminal consult a qualified electrician or electrical inspector for regulations in your area. AC Applications Before connecting an appliance or power cord to the generator: • Make sure that it is in good working order.
8- MAINTENANCE INSTRUCTIONS - ENTRETIEN INSTRUCCIONES DE MANTENIMIENTO B Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. Perform the E service and inspection at the intervals shown in the Maintenance schedule below. N Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If G the engine must be run, make sure the area is well ventilated.
8-3. SPARK PLUG SERVICE C B A 8-2A 8-2B E N G L I S H 8-2. FILTER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. E N G L I S H WARNING Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion. Use only soapy water or nonflammable solvent. NOTE: Never run the generator without the air filter.
NOTE: The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and could damage the engine. E Never use spark plugs which have an improper heat range. Use only the recommended spark plugs or equivalent. N 8-4. AC CIRCUIT BREAKER SERVICE G If AC circuit breakers require replacement they must be replaced with a circuit breakers having identical ratings and performance characteristics. Contact your nearest McCulloch Authorized Service dealer for replacement service.
10- TRANSPORTING/STORAGE - TRANSPORT / STOCKAGE - TRANSPORTE/ ALMACENAMIENTO OIl filling cap Capuchon de remise à niveau huile Tapón de llenado aceite Oil drain plug Bouchon de vidange huile Tapón de descarga aceite 11- TROUBLESHOOTING - DEPANNAGE DETECCION Y CORRECCION DE FALLAS PROBLEM / PROBLÈME / PROBLEMA Unit won’t start or starts but will not run. L'unité ne démarre pas ou des démarre, mais ne fonctionne pas. La unidad no arranca o arranca pero no funciona. A 10-1A 10-1B 1.
12 - WIRING DIAGRAM - DIAGARAM DE CÂBLAGE DIIAGARAM DEL CALEADO 13 - CHOOSING THE RIGHT GENERATOR FOR THE JOB / CHOISIR LE GÉNÉRATEUR QUI CONVIENT À LA TÂCHE / SELECCIÓN DEL DIIAGARAM DEL CALEADO GENERADOR ADECUADO PARA EL TRA BAJO ROTOR When choosing a generator, it’s important to check the product manual to determine the starting and running wattage requirements of the tools to be used, if you are running more than one unit at a time, add the start-up wattage together to establish your power needs.
SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS DATE 13 HP GENERATOR JENN FENG MODEL NO. MCCULLOCH MODEL NO.
SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS DATE REVISED DATE 13 HP GENERATOR JENN FENG MODEL NO. MCCULLOCH MODEL NO. 27-Feb-06 FG7000MAUD-C FG7000MA No. Parts No. Description Q No.
SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS DATE ALTERNATOR No. Parts No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7NAZ-08 7040-EG7001 7169-EG7001 7275-EG7001 7204-EG7001 7155-EG7001 7067-EG7001 7WSC-08-QJ 7SACZ-08-30 7002-EG7001 7267-EG7001 7067-EG7002 7191-EG7001 7WSZ-08 27-Feb-06 7265-EC7004 MODEL NO. REVISED DATE Description Q No.
SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS DATE CONTROL PANEL GROUP No. Parts No. 1 2 3 4 5 6 7 8 9 10 11 7017-FG6001 7SVAZ-05-20 7022-FG6003 7077-AT1401 7SGAZ-04-12 7028-FG6008 7030-AT1403 7029-FG7051 7141-FG5701 7141-FG5702 7WFZ-04-09 27-Feb-06 7228-FG7006 MODEL NO. REVISED DATE Description Q No.
SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS DATE ENGINE A1 27-Feb-06 7099-EG7008 MODEL NO. REVISED DATE A3 A4 A13 A11 A2 A8 A10 A6 A12 A5 A7 A9 No. A1 A2 A3 A4 A5 A6 A7 Parts No. 0QJ188FPH01 0QJ188FPH02 0QJ188FPH03 0QJ182QDP03 0QJ188FPH04 0QJ182QDP05 0QJ182QDP06 Description Q No.
SPARE PARTS LIST 13HP FG7000MA A1 No. CRANKCASE ASSEMBLY Parts No. 1 2 3 4 5 6 7 014206Q01F000 026203J01F000 026202J01F000 026208G03F000 0B01070601262 026350Q01F000 015230J03F000 014000Q10F000 8 & 16 0B12016620750 9 026132K07F000 10 026131K07F000 11 0B01070804062 12 026133Q01F000 13 014216K07F000 14 026201Q01F000 0B12016620250 15 & 23 026001Q05F000 17 014202Q01F000 18 026450Q01F000 19 014220Q01F000 20 026125Q01F000 21 0B01070602562 22 026229Q01F000 A2 No.
SPARE PARTS LIST 13HP FG7000MA CAMSHAFT & VALVES A3 No. 1 Parts No.
SPARE PARTS LIST 13HP FG7000MA CONNECTING ROD & PISTON A5 No. 1 2-3 Parts No. Description Q 015100Q02FF10 PISTON 1 015103Q02F000 RING 1ST 1 015104Q02F000 RING 2ND 1 CAN'T BUY NO. 2-3 SOLELY. (PLS PURCHASE NO. 4) 4 015300Q02F000 RING SET COMPLETE (ref. 2, 3, 4) 1 5 015130Q02F000 PIN, PISTON 1 6 015106Q01F930 CIRCLIP 2 7 015130Q01F000 CONNECTING ROD COMPLETE 1 CAN'T BUY NO. 8-10 SOLELY. (PLS PURCHASE NO.
SPARE PARTS LIST 13HP FG7000MA IGNITION SYSTEM A7 No. 1 Parts No. 034301Q01F000 2 034351Q01F000 NOT SHOWN 030506Q01F910 1 2 3 4 5 6 11 12 13 14 15 18 7 8 9 10 16 17 Parts No.
SPARE PARTS LIST 13HP FG7000MA CARBURETOR ASSEMBLY A10 No. Description Q 032600Q02F000 CARBURETOR ASSY CAN'T BUY NO. 3-4 SOLELY. (PLS PURCHASE NO. 1) 1 3 032623H03F000 CLIP 4 4 032624Q03F000 HOSE Φ5×Φ8.5×145 1 2 5 032103Q02F000 CARBURETOR MOUNTING GASKET 1 032707K14F000 FUEL FILTER, INLINE 1 6 7 032725Q03F000 032716K14F000 HOSE Φ5×Φ12×65 FUEL SHUTOFF VALVE 1 1 1 Parts No. AIR FILTER ASSEMBLY A11 No. Parts No.
SPARE PARTS LIST 13HP FG7000MA MUFFLER ASSEMBLY A12 No. Parts No. 1 7082-FG6001 EXHAUST GASKET 1 2 7WSC-08-QJ WASHER M8 2 3 030521Q01F000 BOLT 2 4 7296-ES8001 EXHAUST PIPE 1 5 7082-FG6002 MUFFLER GASKET 1 6 7NHC-08-QJ NUT M8 5 7 7301-FG6001 MUFFLER 1 8 7104-ES8001 036100Q03F000 MUFFLER COVER MUFFLER WITH COVER 1 9 Description Parts No.
SERVICE SPARE PARTS LIST SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS DATE STARTER RECOIL ASSEMBLY MODEL NO. No. 1 2 3 4 5 6 Parts No. REVISED DATE 27-Feb-06 7228-FG6046 Description Q No. 7228-FG6046 STARTER ASSY, RECOIL 1 CAN'T BUY NO. 2-12 SOLELY. (PLS PURCHASE NO.
SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS WHEEL AND HANDLE ASS'Y MODEL NO. REVISED DATE DATE 27-Feb-06 7228-FG6018 A1 A3 A2 No. Parts No. Description A4 Q No. A1 7228-FG6053 HANDLE ASS'Y 1 A3 7228-FG6055 WHEEL ASS'Y, (L) 1 A2 7228-FG6054 SUPPORT LEG 1 A4 7228-FG6056 WHEEL ASS'Y, (R) 1 13 / 13 Parts No.