Instruction manual

ManualsBrandsMean Well ManualsBattery ChargerPB-1000

Controlled by microprocessor

2/3/8 stage charging selectable on output panel (Note 4)

Universal AC input / Full range

Built-in active PFC function PF>0.95

Protection: Reverse Polarity / Short circuit / Over voltage / Over temperature

Charger for lead-acid batteries

3 color LED loading indicator

2-Bank charger

Temperature compensation function

FAN on/off control (depends on charging current)

3 years warranty

Built-in remote ON-OFF control

Features :

SPECIFICATION

PB-1000-12 PB-1000-24 PB-1000-48

MODEL

BOOSTCHARGEVOLTAGE

FLOATCHARGEVOLTAGE

BATTERY TYPE

LEAKAGECURRENTFROM

BATTERY (Typ.)

RECOMMENDEDBATTERY

CAPACITY(AMP HOURS)(Note3)

OUTPUT

VOLTAGERANGE

FREQUENCY RANGE

EFFICIENCY (Typ.)

POWERFACTOR(Typ.)

INPUT

ENVIRONMENT

INRUSHCURRENT (Typ.)

LEAKAGECURRENT

OVERTEMPERATURE

SHORTCIRCUIT

REVERSEPOLARITY

SAFETY STANDARDS

HARMONICCURRENT

EMICONDUCTION&RADIATION

SAFETY &

EMSIMMUNITY

EMC

(Note2)

WITHSTANDVOLTAGE

ISOLATIONRESISTANCE

WORKINGTEMP.

WORKINGHUMIDITY

STORAGETEMP.,HUMIDITY

TEMP.COEFFICIENT

VIBRATION

OVERVOLTAGE

PROTECTION

ACCURRENT (Typ.)

14.4V 28.8V 57.6V

13.8V

Open&SealedLead Acid

<1mA

200~600Ah

27.6V 55.2V

34.7A 17.4A

120~350Ah 60~175Ah

90~264VAC127~370VDC

47~63Hz

85%

0.95/230VAC0.98/115VACatfullload

88% 89%

12A/115VAC5.2A/230VAC

25A/115VAC50A/230VAC

<3.5mA /240VAC

16~18V 32~35V 64.5~69.5V

Protectiontype:Shutdowno/pvoltage,re-powerontorecover

80 5 (12V),85 5 (24V,48V)(TSW1:detectonheatsinkofpowertransistor)

85 5 (12V),75 5 (24V,48V)(TSW2:detectonheatsinkofo/pdiode)

Protectiontype:Shutdowno/pvoltage,recoversautomaticallyaftertemperaturegoesdown

YES,protectedbyinternalcircuit

UL60950-1, TUVEN60950-1approved

CompliancetoEN55022(CISPR22)

Complianceto EN61000-3-2,-3

CompliancetoEN61000-4-2,3,4,5,6,8,11;ENV50204,EN55024,lightindustrylevel,criteria A

I/P-O/P:3KVACI/P-FG:1.5KVACO/P-FG:0.5KVAC

I/P-O/P,I/P-FG,O/P-FG:100MOhms/500VDC /25 /70%RH

-20~+60 (Refertooutputloadderatingcurve)

20~90%RHnon-condensing

-40~+85 ,10~95%RH

0.05%/ (0~50 )

10~500Hz,2G10min./1cycle,60min.eachalongX, Y,Zaxes

MTBF

127.4Khrsmin.MIL-HDBK-217F(25 )

300*184*70mm(L*W*H)

DIMENSIONOTHERS

NOTE

PACKING

3.5Kg;4pcs/15Kg/1.83CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.

2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets

EMC directives.

3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.

4. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time.

PB-1000 series

1000WIntelligentSingleOutputBatteryCharger

FUNCTION

REMOTECONTROL

BATTERBANKS

FASTCHARGE

OUTPUTOK

TEMPERATURECOMPENSATION

CHARGEROK

Open:NormalworkShort:StopCharging

2banks(A &B)

2/3/8stageselectable

Relaycontactrating(max.):30V/1A resistive;"Short"whenthebatteryisfull,"Open"whenthebatteryisstillcharging

Relaycontactrating(max.):30V/1A resistive;"Short"whentheunitisworkingproperly,"Open"whentheunitisfailureortheprotectionfunctionisactivating

ByNTC,compensatebothbanksatthesametime

FileName:PB-1000-SPEC2011-01-18

OUTPUTCURRENT

60A

Summary of content (19 pages)

PAGE 1
PB-1000 1000W Intelligent Single Output Battery Charger series Features : Controlled by microprocessor 2/3/8 stage charging selectable on output panel (Note 4) Universal AC input / Full range Built-in active PFC function PF>0.
PAGE 2
PB-1000 1000W Intelligent Single Output Battery Charger Mechanical Specification Case No. 804B series Unit:mm 300 70 155 72.6 7 OFF AC INPUT ON/OFF SWITCH 22 B INLET B A Stage 8/3/2 1 2 3 4 5 6 7 8 9 10 ON 10 A 22 184 A Air flow direction 70 48 26.5 A Stage 8/3/2 9 7 5 3 1 10 8 6 4 2 Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent Pin No. 1,2 3,4 5,6 7 Assignment RY13 RY14 RY15 GND RY13 : Bank A OK RY14 : Bank B OK RY15 : Charger OK Pin No.
PAGE 3
PB-1000 1000W Intelligent Single Output Battery Charger series 8 Stage Pulse Soft Start Constant Current Constant Voltage Analysis Recondition Float Maintain stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 stage 8 Charge Voltage Charge Current Orange Color of LED Green Block Diagram PFC : 95KHz PWM fosc : 60KHz ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIER & PFC POWER SWITCHING BANK A (+V) RECTIFIER & FILTER BANK B (+V) PFC CONTROL PWM CONTROL AUX POWER CU
PAGE 4
PB-1000 1000W Intelligent Single Output Battery Charger series Function Description of CN100 Pin No. Function Description 1,2 RY13 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery A is full, "Open" when the battery A is still charging. 3,4 RY14 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery B is full, "Open" when the battery B is still charging. Relay contact rating(max.) : 30V/1A resistive.
PAGE 5
PB-1000 1000W Intelligent Single Output Battery Charger series 3. 2,3, or 8 stage Charging Select (1)The charger features user selectable 2,3, or 8 stage charging. The charging profile is selected by moving the slide switch on the back panel.
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PB-1000 Instruction Manual
PAGE 7
PB-1000 Instruction Manual Index 0.Product description................................................................................. 1 1.Notes on operation ................................................................................. 1 2.Front and back panel .............................................................................. 1 3.Derating curve ........................................................................................ 2 3.1 Charging current VS temperature .....................
PAGE 8
0.Product description PB-1000 is MW's next generation smart charger. It has many of the protective features that consumers would like to have in a charger including battery misconnection (wrong voltage), reverse polarity, battery disconnection or not connected, and battery failure analysis. The latest high efficiency switching topology plus microcontroller power management are utilized in its design.
PAGE 9
Battery B Battery A Common Positive Positive Negative LED Indicator 2/3/8 stage selection switch Function Connector 1 3 5 7 9 A { B B A Stage 8/3/2 1 3 5 7 9 2 4 6 8 10 2 4 6 8 10 + - Battery B + - Battery A Figure 2.2 Back Panel WARNING : Please check battery polarity before connection Assembly guidelines: 1.The charger should be turned OFF prior to battery connection. Suitable wire gauge should be chosen based on rated charging current of the charger unit.
PAGE 10
Pin No. Function Description 3,4 RY14 5,6 RY15 Relay contact rating (max.): 30V/1A. "Short" when bank B is full. "Open" when bank B is still charging. Relay contact rating (max.): 30V/1A. "Short" when the unit is working properly. "Open" when the unit has failed or protection has activated. 7,8 Temperature sensor which comes with the charger can be connected to the unit to allow temperature compensation of the charging voltage.
PAGE 11
Start V boost Charge Voltage 100% 10% Charge Current stage 1 stage 2 Constant Current Constant Voltage Orange Color of LED Battery Full Green State PB-1000-12 PB-1000-24 PB-1000-48 Constant Current 60A 34.7A 17.4A V boost 14.4V 28.8V 57.6V Figure 6.
PAGE 12
Start V boost V float Charge Voltage 100% 10% Charge Current stage 1 Constant Current stage 2 stage 3 Constant Voltage Battery Full Orange Color of LED Green State PB-1000-12 PB-1000-24 PB-1000-48 Constant Current 60A 34.7A 17.4A V boost V float 14.4V 13.8V 28.8V 27.6V 57.6V 55.2V Figure 6.
PAGE 13
Advantage of float and maintain stage: After LED turns green, maintenance charge is provided so the battery is always in a full state. User will have access to a full battery whenever it is disconnected from the charger.
PAGE 14
(5)Stage 5 (analysis): The charger will stop charging for 2 minutes to determine battery status. If the battery voltage is higher than 2.1V per cell, the battery is determined as OK and will move on to stage 6. If the battery voltage is lower than 2.1V per cell, the battery fail indication will come ON and the charger will stop charging. (6)Stage 6 (recondition boost charge): Boost voltage is provided to recondition the battery storage capacity to its original state.
PAGE 15
7.4 Two battery banks The charger can be hooked up to two battery banks (A and/or B). Connect the battery bank(s) as below. If you are connecting 2 battery banks at the same time, keep in mind that it must share a common ground. A A B B Stage 8/3/2 1 3 5 7 9 2 4 6 8 10 + - Battery A A A B B Stage 8/3/2 1 2 3 4 5 6 7 8 9 10 + - Battery B A A B B Stage 8/3/2 1 3 5 7 9 2 4 6 8 10 + - Battery B + - Battery A 7.
PAGE 16
Switch Slide right Charging mode A 2 stage charging Middle 3 stage charging Slide left 8 stage charging A B B Stage 8/3/2 1 2 3 4 5 6 7 8 9 10 Stage 8/3/2 + - Battery B + - Battery A 7.6 Reverse polarity protection With built-in battery reverse polarity detection circuit. When the battery is connected in reverse at the output terminal of the charger, the output relay circuit will remain open. 7.
PAGE 17
7. 10 Temperature compensation Temperature sensor which comes with the charger can be connected to the unit to allow temperature compensation of the charging voltage. If the temperature sensor is not used, the charger can still work normally. A B B A Stage 8/3/2 1 3 5 7 9 The temperature sensor can either be attached to the battery or placed in its surrounding environment. 2 4 6 8 10 + - Battery B NTC + - Battery A 8.
PAGE 18
10.Series and parallel connection of batteries 1.Batteries in series Voltage can be doubled when 2 batteries are connected in series. However, the capacity (Ah) will remain the same. For example, 2 x 12V 100Ah batteries connected in series = 24V 100Ah. + + - - Battery Battery 2.Batteries in parallel Wh e n 2 b a tte r i e s a r e c o n n e c te d i n p a r a l l e l , vo l ta g e r e m a i n s th e s a m e a n d th e capacity (Ah) doubles.
PAGE 19