User`s manual

ManualsBrandsMean Well ManualsBattery ChargerPB-600

5 7

State

Vboost 14.4V

PB-600-12

28.8V 57.6V

PB-600-24 PB-600-48

Constant

Current

40A 21A 10.5A

ChargeCurrent

ConstantCurrent

stage1 stage2

ConstantVoltage

BatteryFull

Start

ChargeVoltage

100%

10%

Orange Green

ColorofLED

boostV

Charge

Current

stage1 stage2 stage3 stage4 stage5 stage6 stage7 stage8

Charge

Voltage

Pulse Soft

Start

Constant

Current

Constant

Voltage

Analysis Recond Float Maintain

Orange Green

Colorof

LED

CN1 00

RY1 3

RY1 5

GND

RC-

RY1 3

RY1 5

RTH

RC+

RY1 5

AMBIENTTEMPERATURE( )

LOAD(%)

100

-20 0 10 20 30 40 50 60 70

(HORIZONTAL)

AWG

14 2.1 12

12 3.3 22

10 5.3 35

7 10 46

6 16 60

4 25 80

CROSSSECTION(mm)

Max.Current(A)

UL1015(600V105 )

8Stage 2Stage

RY1 3

NTC

MTBF

DIMENSION

PACKING

OTHERS

135.6Khrsmin.MI L-HDBK-217F(25 )

230*158*67mm( L*W*H)

2.2Kg;6pcs/14. 2Kg/1.76CUFT

NOTE

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.

2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-

confirmed that it still meets EMC directives.

3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging

current limitation.

4. PB-600 unit can be operated within 90 ~ 264VAC of input voltage range and 47 ~63Hz of input frequency. Please check the

specification sheet for details.

PB-600-12 PB-600-24 PB-600-48

MODEL

BOOSTCHARGEVOLTAGE

FLOATCHARGEVOLTAGE

RECOMMENDEDBATTERY

CAPACITY(AMP HOURS)( Note3)

BATTERY TYPE

OUTPUTCURRENT

OUTPUT

EFFICIENCY (Typ.)

POWERFACTOR(Typ.)

INPUT

INRUSHCURRENT (Typ.)

LEAKAGECURRENT

OVERVOLTAGE

OVERTEMPERATURE

REMOTECONTROL

LEAKAGECURRENTFROMBATTERY (Typ.)

FASTCHARGE

CHARGEROK

OUTPUTOK

WORKINGTEMP.

WORKINGHUMIDITY

STORAGETEMP.,HUMIDITY

TEMP.COEFFICIENT

VIBRATION

SAFETY STANDARDS

WITHSTANDVOLTAGE

ISOLATIONRESISTANCE

EMICONDUCTION&RADIATION

HARMONICCURRENT

EMSIMMUNITY

TEMPERATURESENSE(OPTIONAL)

ACCURRENT (Typ.)

14.4V 28.8V 57.6V

Open&SealedLead Acid

40A 21A 10.5A

70~210Ah 35~105Ah135~400Ah

86%

0.95/230VAC0.98/115VACatfullload

87%

32~35V

89%

64.5~69.5V

6.8A/115VAC3.4 A/230VAC

25A/115VAC50A/ 230VAC

<3.5mA /240VAC

16~18V

Protectiontype:S hutdowno/pvoltage,re-p owerontorecover

Open:NormalworkS hort:StopCharging

1mA

2/8stageselectabl e

Relaycontacts(RY15)

Relaycontacts(RY13)

-20~+60 (Refertoout putloadderatingcurve)

20~90%RHnon-conde nsing

-40~+85 ,10~95%RH

0.05%/ (0~50 )

10~500Hz,2G10min. /1cycle,60min.eachalo ngX, Y,Zaxe s

UL1012, TUVEN60335-1,EN60335-2-29(excep tfor48V)approved

I/P-O/P:3KVACI/P-FG:1.5 KVACO /P-FG:0.5KVAC

I/P-O/P,I/P-FG,O/P-FG:100 MOhms/500VDC/25 /70%RH

CompliancetoEN5 5022(CISPR22)

CompliancetoEN6 1000-3-2,-3

CompliancetoEN6 1000-4-2,3,4,5,6,8,11;E NV50204,EN55024;lightindustrylevel,c riteria A

ByNTC

FUNCTION

PROTE-

CTION

ENVIRO-

NMENT

SAFETY &

EMC

(Note2)

1 2

9 10

( excep t for 48V )

8Stage

Power

2Stage

1 2

3 4

5 6

7 8

Batter y

8Stage

Power

2Stage

1 2

3 4

5 6

7 8

Batter y

8Stage

Power

2Stage

1 2

3 4

5 6

7 8

Batter y

8Stage

Power

2Stage

1 2

3 4

5 6

7 8

ACINPUT

OFF

PB-600

USER'SMANUAL

2.Frontandbackpanel

Fan

Ventilation

Hole

ACINLET

ON/OFFSWITCH

Figure2.1FrontPanel

Battery

Positive

Common

Negative

LED

Indicator

Function

Connector

2/8stage

selectionswitch

Figure 2.2BackPanel

Batter y

WARNING:Pleasecheck

batterypolarity

beforeconnection

AssemblyGuidelines:

NotesonOperation:

1.ThechargershouldbeturnedOFFpriortobatteryconnection.Suitablewiregauge

2.After connecting the output cables, flick the ON/OFF (0/-) switch to the ON (-) position.

TheindicatorlightontheswitchwillturnON.

1.Designedforchargingleadacidbattery.

2.Mustbeinstalledinadryandwellventilatedarea.Itshouldnotbeexposedtorainorsnow.

3.Thecablesbetweenchargerandbatteryshouldbekeptasshortaspossibletoprevent

excessivelinedrop. Toomuchlinedropwillleadtolongerchargingperiod.

4.Pleasemakesurechargingvoltageandcurrentmeetsbatteryspecification.

5.Refrainfromconnectingnewandoldbatteriesinseries.

6.PB-1000shouldbeintheOFFmodebeforemakingbatteryconnectionordisconnection.

7.Threeyearswarrantyisprovidedundernormaloperatingconditions.Failureresulting

fromimproperoperationwillresultincancellationofwarranty.

shouldbechosenbasedonratedchargingcurrentofthePB-1000unit.Doublecheck

batterypolaritybeforemakingthebatteryconnection.Positiveterminalofthecharger

must be connected to "+" of the battery and negative terminal to "-" of the battery. Also, make

sure the positive and negative terminals of the charger are not accidentally shorted together.

3.DeratingCurves

3.1ChargingcurrentVSTemperature

4.FunctionDescriptionofCN100

PinNo.

Function

Description

1,2

5,6

7,8

9,10

RY13

Relaycontactrating(max.):30V/1A resistive.;"Short"whenthebattery

isfull,"Open"whenthebatteryisstillcharging

Relaycontactrating(max.):30V/1A resistive.;"Short"whentheunitis

workingproperly,"Open"whentheunitstopcharging

Temperaturesensorcomesalongwiththechargercanbeconnectedto

theunittoallowtemperaturecompensationofthechargingvoltage

Ifthetemperaturesensorisnotused,thechargerstillworksnormally.

Turntheoutputonandoffbyelectricalordrycontactbetweenpin10(RC+)

andpin9(RC-)Open:Normalwork,Short:Stopcharging

RY15

GND/RTH

RC-/RC+

ColorofLED

Batterystatus

Typesoffailure: 1

2 3Batterydisconnected

Incorrectbatteryvoltage(e.g.PB-600-12connectedto24Vbattery)

Activationofprotectionfunction(e.g.OTP,OVP,andShort)

Damagedbattery Reversepolarity

Orange

Charging

Green

Batteryfull

Red

Fail

5.LEDIndication

6.ExplanationofOperationLogic(Chargingstages):

8stageschargingdifferfrom2stageswiththeadditionofpulse,softstart,analysis,recond,

float,andmaintainstages.2stagesprovidesimpleandquickcharging.Ontheotherhand,

6.1"2"stagecharging(Selectionswitchto"2"stage)

Duringinitialcharge(stage1),chargerwillprovidemaximumcurrenttothebattery.

Thebuilt-infanwillalsoturnON. Asthebatterystartstogetfull,chargingcurrent

willgraduallydecrease(stage2).Whenchargingcurrentdecreasetolessthan10%

ofmax.LEDindicatorwillturnGreenindicatingafullcharge.

8stageswillallowchargingtomaximumcapacity.Usercanselectbetween2or8stages

dependingonactualrequirement.

Figure 6.12StageChargingCurve

Figure6.28StageChargingCurve

6.2"8"stagecharging(Selectionswitchto"8"stage)

Advantageofpulsestage:Usepulsecurrenttoreviveagedbattery.

Advantageofrecondstage: Allowfullchargeofbattery.

AdvantageofFloatandMaintainstage: AfterLEDturnsgreen,maintenancecharge

isprovidedsothebatteryisalwaysinafullstate.Userwillhaveaccesstoafull

batterywheneveritisdisconnectedfromthecharger.

Start

Pulse

Float

Analysis

Recond

Maintain

Soft

Start

BatteryBatteryBattery Battery Battery

Constant Constant

Current Voltage

Battery Battery Battery

7.Functiondescription

7.1RemoteControl

The charger can be turned ON/OFF by using the "Remote Control" function.

BetweenRC+(pin10)

andRC-(pin9)

SWOpen

SWShort

Charger

OFF

7.2 2or8stageChargingmodeSelect

Thechargerfeaturesuserselectable2or8stagecharging. Thechargingprofileis

selectedbymovingtheslideswitchonthebackpanel.

Switch

Turnright

Turnleft

Chargingmode

2stagecharging

8stagecharging

7.3ChargerOKRelay(RY15)

Normalwork

Charger

Failureorthe

protectionfunction

isactivating

ON(Short)

Betweenpin5andpin6

OFF(Open)

7.4 OutputOKRelay(RY13)

1.BankOK(RY13)

Bank ColorofLED

BatteryFull

Charging

Betweenpin1andpin2

ON(Short) Green

OFF(Open) Orange

7.5 TemperatureCompensation

Temperaturesensorcomesalongwiththechargercan beconnectedtotheunitto

allowtemperaturecompensationofthechargingvoltage. Ifthetemperaturesensor

isnotused,thechargerstillworksnormally.

Thetemperature

sensorcaneither

beattachedtothe

batteryorplaced

initssurrounding

environment.

8.Wiringforbattery

Selectsuitablewiregaugebasedonratedchargingcurrent.Refertothefollowing

tableforminimumwiregauge.WehighlyrecommendusingREDwirefor+connection

andBLACKwirefor-connection:

9.Suggestedbatterycapacity

Model

PB-600-12 135-400AH

PB-600-24

PB-600-48

70-210AH

35-105AH

Batterycapacity

Note:1.Usingbatterycapacitylargerthanthesuggestedvaluewillnotleadtodamageof

2.Ifyou'reunsureaboutmaxallowablechargingcurrentofthebattery,pleaserefer

tothebattery'stechnicalspecificationorconsultitsmanufacturer.

battery. Theonlydrawbackisitmaytakelongertofullychargethebattery.

11.Seriesandparallelconnectionofbatteries

1.Batteriesinseries 2.Batteriesinparallel

Voltagecanbedoubledwhen2batteries

areconnectedinseries.However,the

capacity(AH)willremainthesame.

Forexample,2x12V100AHbatteries

connectedinseries=24V100AH.

When2batteriesareconnectedinparallel,

voltageremainsthesameandthecapacity

(AH)doubles.Forexample,2x12V100AH

batteriesconnectedinparallel=12V200AH.

Battery

12.Failurecorrectionnotes

Ifyouarenotabletoclearthefailurecondition,pleasecontactMeanWelloranyof

ourdistributorsforrepairservice.

Status

Unableto

chargethe

battery

LEDindicator

doesnotturn

Greenaftera

longcharging

period

PossibleReasons

ON/OFFswitchintheOFFposition SwitchtotheONposition

Reconnectusingcorrect

polarity

Usebatterywiththe

correctvoltage

Makesureinputsource

isbetween90~264VAC

Replacewithanewbattery

Replacewithsuitablewire

gauge

Batteryreversepolarity

Batterywithhighervoltageisconnected

Input ACvoltageistoolow

Batteryexceedlifespanordamaged

Outputcablesaretoothin

WaystoEliminate

WARNING: Thisisaclass A product.Inadomesticenvironmentthisproductmaycause

radiointerferenceinwhichcasetheusermayberequiredtotakeadequate

measures.

1.MainSpecifications

VOLTAGERANGE (Note4)

FREQUENCY RANGE ( Note4)

13.8V 27.6V

100~240VAC141~340VDC

50~60Hz

Protectiontype:S hutdowno/pvoltage,reco versautomatica llyaftertemperaturego esdown

10.Suggestedthenumberofcells

Model

PB-600-12 100AH 1~4

PB-600-24

PB-600-48

80AH 1~3

46AH 1~2

Batterycapacity

Number

Againstrechargingnon-rechargeablebatteries.