Service manual

4-10 WPM Drive Systems Manual

THREE SPEED TRANSMISSION

Intermediate Shaft Assembly

Note: Before assembling, coat the intermediate

shaft with No. 2 lithium-based grease. Apply a

light bead of lithium-based grease to ﬂ ange.

1. Slip an intermediate shaft bushing onto the left end

of the intermediate shaft, ﬂ anged end ﬁ rst (Fig. 128).

Fig 128 MVC-000

Fig 129 3428-0196

For assembly, reverse the removal process.

Torque the belt guide fasteners to 130 in-lbs. (15 Nm)

(Fig. 129).

2. Slide the intermediate shaft gears onto the

intermediate shaft in this order:

a. 25 tooth gear

b. 20 tooth gear

c. 15 tooth gear/bevel gear

3. Slide 2 spacer washers onto the intermediate

shaft next to the bevel gear and follow with an

intermediate shaft bushing, ﬂ anged side ﬁ rst.

4. Drop the intermediate shaft into the gearcase,

making sure that all gears engage properly.

5. Fill the gear case with 6 oz. (177cc) of No. 2 lithium-

based grease, then install the cover with the six

ﬂ anged head self-tapping capscrews.

6. Secure the input pulley nut.

A. Bushings C. Spacers

B. Gears

Installation