User Manual Mini Crosser M2 medemagroup P9-0157-B ver. 2.0.
Medema Production A/S Serial number: ___-______________-______-_______ Delivery date: ________________ Year 20______ This vehicle was supplied by: User guide P9-0157-B Date: 2 of 56 / Version 2.0.
Medema Production A/S Contents Symbols.................................................................................. 4 Warning! ................................................................................. 4 Alarm ...................................................................................... 4 Contagion!.............................................................................. 4 Introduction............................................................................
Medema Production A/S Symbols Used in the manual to indicate sections describing situations where extra care is required owing to the risk of personal injury. Used to indicate sections on electromagnetic compatibility (EMC). Warning! For safety reasons the vehicle must not be lent to persons who are not completely familiar with it. The vehicle is designed for one person only. The Mini Crosser M2 has been designed for users weighing max. 175 kg.
Medema Production A/S Introduction Congratulations on your new Mini Crosser M2 electric mobility scooter. You have now taken possession of an electric mobility scooter developed for outdoor driving by active users. It is what is called a Class C vehicle in accordance with the European classification of electric scooters. For optimum enjoyment of this vehicle - and to avoid breakdowns and accidents - we recommend that you read this User Manual carefully.
Medema Production A/S Declaration of conformity Medema Production A/S hereby declares that: Machine: Mini Crosser Use: (Prescribed use in User Manual) Model No: M2 Complies with the Medical Device Directive 93/42/EEC The product is made in accordance with the harmonized standard EN 12184 - Electrically powered wheelchairs, scooters and their chargers. The product is risk analysed in accordance with the harmonized standard DS/EN ISO 14971:2007-04-10 2.
Medema Production A/S Control panel Avoid subjecting the control panel to jarring and knocks. Take care when driving and avoid hitting obstacles. The manufacturer accepts no liability in respect of the unauthorised opening, adjustment or modification of the control panel.
Medema Production A/S User menu User guide P9-0157-B Term Description Menu / information Press the button and a menu at the top of the display switches between ”Date”, ”Time”, ”Complete km”, ”Complete running time”, ”Battery Voltage” Service ”and” inclination ”.”Slope” is optional, and appears only if it is engaged. Button Menu / information are also used to modify the user parameters. Access these parameters by holding the menu button for approx. 3 sec.
Medema Production A/S Term Description Accelerator Front arm activates slowly and the Mini Crosser will start running forward. The more press, the faster it will run. When the lever is released, the arm flips itself back to the starting position and Mini Crosser stops. Upon activation of the posterior arm, the Mini Crosser run backward. The Magnetic brake on the rear wheels will strike at standstill, corresponding to the parking brake on a car.
Medema Production A/S Term Description Extras User guide P9-0157-B Anti-theft alarm (Extra) With this parameter set to ON, the anti-theft alarm is turned on every time you turn off the Mini Crosser. An activated alarm is turned off by turning the key to 1 (drive). If you have no opportunity to get to the Mini Crosser with the key, the alarm will stop after approx. 20 seconds. Shake the scooter again, the alarm will be activated again. Tilt Tilt-symbols.
Medema Production A/S Programming the User Menu Access the menu by holding the Menu/information button for approx. 3 sec. Scroll up and down with the + / -button under the display. The active parameter is highlighted with yellow writing and blue background. Access the value of the selected parameter by pressing Enter. Change the value using the +/- button. Confirm with Enter and exit with the Menu/information button.
Medema Production A/S Parameter description Clock Set time and date using the up / down with arrows. Moving to the next digit by pressing the ”next” button. Quit with the ”Enter” Hazard enabled (On/Off) By default hazard (emergency lights) is operable even if the scooter is switched off and the key is removed. If you wish the hazard not be activated with the scooter turned off, you should select ”Off.” here.
Medema Production A/S Preparations / Adjustments prior to use Adjusting the height of the seat Lift the seat off and remove the rear cover. Press the release button out and adjust the seat tube to the desired position. See the picture on the next page. Check that the seat height is correct and press the release button in again. Move the seat tube up/down until the release clicks into a hole. Make sure you keep your back straight when lifting the seat, which is very heavy. (See below.
Medema Production A/S Seat tube Release Seat tube in top position. There are five holes for adjusting the seat tube. The release must be in a hole for the seat to be stable. Electric seat adjustment The Mini Crosser can be fitted with electric seat adjustment as an optional extra. To raise the seat, press the switch up. To lower the seat, press the switch down. If the switch is released, the seat will stop automatically. (See figure below.) Switch for electric seat adjustment Electric seat adjustment.
Medema Production A/S Seat rotation Pull the release lever back. The seat can be rotated 90° to either side. When the lever is released, it engages with the seat and holds it in place at 45° intervals. Other seats that can be supplied for the Mini Crosser work on similar principles. The release lever is normally mounted on the right, but can be put on the left if so wished. IMPORTANT! The Mini Crosser is most stable when the seat is in its lowest position. Always drive carefully when the seat is raised.
Medema Production A/S Steering column Can be adjusted forward/back with the release lever. Pull down on the lever and pull the handlebars closer for a good driving position. Use the lever again and push the steering column forward to make it easier to get out. The height of the steering column can be adjusted approx. 11 cm up/down. First remove the rubber plug covering the Allen screw. Adjust the height using a 4 mm Allen key. This applies to both the 3W and the 4W model.
Medema Production A/S Serial number All vehicles have a serial number plate showing the year of production and serial number. The same serial number can also be found on the front of the User Manual. Please quote this number when making inquiries about servicing, spare parts, etc. Maximum user weight Model description Vehicle’s unladen weight inc. batteries and seat Serial number Year of production Max. speed Position of serial number plate on vehicle. User guide P9-0157-B 17 of 56 Version 2.0.
Medema Production A/S Driving the Mini Crosser M2 Getting in and out It is important to learn a safe technique for getting in and out of the Mini Crosser. In general the following method should be followed: • • • • • Make sure that the Mini Crosser M2 is off (switch turned to 0) when getting in and out, otherwise the Mini Crosser could start if the accelerator was touched inadvertently. Make sure that the brake is on. (Lever for disengaging motor in top position.
Medema Production A/S Braking systems There are three braking systems on the Mini Crosser: • Motor brake - adjusts vehicle speed also when going downhill. • Magnetic brake - the magnetic brake is automatic and engages when the Mini Crosser stops. In an emergency, the Mini Crosser can be stopped instantaneously by turning the key switch. Please note that this will cause very sharp braking.The brake must never be disengaged mechanically using the disengagement lever on a slope.
Medema Production A/S dark or in bad weather, such as rain or snow. Avoid driving on gradients with poor surfaces, such as: snow, ice, new-mown grass, wet grass and wet leaves. Never drive when under the influence. This applies not only to alcohol, but also to drugs and medicines. Reduce speed immediately if you feel you are losing control. Always use the indicators when changing direction. Check that lights and indicators are working before driving off. Use your lights when driving after lighting-up time.
Medema Production A/S New users are urged to practise the following in an area where there is no other traffic: • Set the Mini Crosser to low speed. Drive forwards and backwards. Gradually turn the speed selector up and feel the change in the speed of the Mini Crosser. • Practise starting and braking. Get used to the Mini Crosser’s response time. • Practise driving in a narrow space, similar to inside a shop or through a door. • Practise turning, and get a sense of how much space is required.
Medema Production A/S At speeds of up to 6 km/h the Mini Crosser is regarded as a “pedestrian”, and it is permissible to travel on the pavement at this speed. “Tortoise” speed corresponds to approx. 6 km/h. Lights must only be used during lighting-up time. Crash helmet and seat belts are not compulsory. Electromagnetic compatibility If the Mini Crosser starts making involuntary movements or if the brakes are released, turn the Mini Crosser off as soon as it is safe to do so.
Medema Production A/S Specific driving situations Up kerbs • • • • Stop at right angles to the kerbstone about 5-10 cm away from it. Keep an eye on other road users. Lean forwards. Accelerate moderately so that your vehicle can overcome the obstacle. Do not stop halfway, but reduce speed once the vehicle is up. If the kerb is too high, do not try again, but find an alternative route. Down kerbs • • • User guide P9-0157-B Lean back.
Medema Production A/S Up a ramp/hill • • • • There is a risk of tipping over backwards if the seat is pushed back when you start driving up a slope, e.g. a ramp. Pull the seat forward! Check that any ramp is stable. Lean forwards. Accelerate moderately so that your vehicle can overcome the obstacle. Do not stop halfway. Reduce speed once the vehicle is up. If you need to start on a hill, accelerate slowly so as not to tip over backwards.
Medema Production A/S Across a slope • • • Lean into the slope. Avoid sudden and sharp movements. This is particularly relevant when reversing. Always drive at low speed. Long hills/difficult ground The Mini Crosser is at risk of overheating on very long and steep hills or on very soft ground, possibly also combined with high user weight. To protect the Mini Crosser motor from overheating, there is a built-in thermo switch, which initially sets the Mini Crosser to half speed.
Medema Production A/S Anti-tilt wheels / stabilisers The Mini Crosser is a very stable vehicle. HOWEVER, in the case of incorrect weight distribution or careless driving there is a risk of tipping over. We therefore recommend fitting anti-tilt wheels in such circumstances. (See picture below) (Anti-tilt wheels / stabilisers are optional extras.) Anti-tilt wheels User guide P9-0157-B 26 of 56 Version 2.0.
Medema Production A/S General care and maintenance A Mini Crosser M2 does not require much maintenance. It should be kept in a generally good condition, however. The following should be checked regularly: • • • • Tyre pressure (if pneumatic tyres are fitted) Tyre wear Keep the control panel, the charging socket and the electronics box under the seat dry. Battery charging Never wash the Mini Crosser with a high-pressure cleaner or direct water jet! This could damage the Mini Crosser’s electronics.
Medema Production A/S Annual The Mini Crosser M2 is designed for safe travel for at least 10 years, up to a max. of 5,000 hours, provided it is serviced and safety-checked every year, corresponding to 500 hours of operation. The service must be carried out by an authorised workshop.
Medema Production A/S Batteries The Mini Crosser uses sealed, maintenance-free GEL batteries (Exide 12 V/56 Ah or AGM 12 V/71 Ah). They do not generate gas and do not have to be topped up with water. Charging Please NOTE that the Mini Crosser can be equipped with several types of charger (ask your dealer for information on the various types). IMPORTANT! Only ever use a charger designed for charging dry maintenance-free batteries. The max. charging current is 12 A.
Medema Production A/S Avoid draining the batteries completely. We recommend charging the batteries in a heated room. If it is not possible to do this every day, it is a good idea to charge the Mini Crosser in a heated room (approx. 20°C) once a week. New batteries do not reach full capacity until they have been charged and discharged about 20 times. It is IMPORTANT to fit the batteries correctly. The battery terminals and snap locks are marked +/-. They must be fitted as shown in the sketch below.
Medema Production A/S Battery disposal Used batteries must be disposed of through your supplier or at a recycling centre. Take care when handling leaky batteries, as the gel contains corrosive acid. INFO! New batteries can be purchased from Medema Danmark A/S. Storage The scooter should be stored and charged under cover, preferably at temperatures above 0°C. Note! The charger must be kept dry, but should not be covered when in use.
Medema Production A/S Changing the wheels If you get a puncture in one of the pneumatic tyres or if a tyre is so badly worn that it needs to be replaced, follow the instructions below. Tyres and inner tubes can be purchased from the authorised dealer who supplied the Mini Crosser. The Mini Crosser must be TURNED OFF before you start.
Medema Production A/S Changing the wheels on the 3W model Rear wheels: Take off in the same way as described above. Front wheel: 17 mm fork spanner 6 mm Allen key 5 mm Allen key Remove the mounting bolts with a fork spanner and Allen key. REMEMBER! • • User guide P9-0157-B to let all the air out before taking the wheel apart to repair a puncture to secure the bolts with spring washers 33 of 56 Take the wheel off in the same way as the back wheel using a 5 mm Allen key. Version 2.0.
Medema Production A/S Fuses The Mini Crosser has the following protection systems: • As a safeguard against overheating There are two switches are integrated in the engine. By incipient overheating speed is reduced to half power, and by prolonged overheating the scooter will stop. After cooling for 3 to 5 minutes, the scooter is able to reach full speed and traction. • The control fuse protects against mains faults. It is located under the rear cover.
Medema Production A/S Brakes There are three braking systems on the Mini Crosser M: • • • Motor brake Magnetic brake Handbrake • Motor brake: adjusts vehicle speed also when going downhill. • Magnetic brake: automatic and comes on when accelerator is released. It also acts as a parking brake when the Mini Crosser is at a standstill. In an emergency, the Mini Crosser can be stopped instantaneously by turning the key switch. Please note that this will cause very sharp braking.
Medema Production A/S if the brake is somehow disengaged on a slope/hill, the Mini Crosser will brake automatically when it reaches a certain speed. There is an electric safety feature in the control system, which works even if the battery is disconnected. This is also the reason why the Mini Crosser cannot be towed at more than 5 km/h. See the section about towing. Once the motor brake has been disengaged, the Mini Crosser can only be braked with the hand brake.
Medema Production A/S Securing to vehicle floor with belts Dahl Engineering belt set for securing in motor vehicles. Item No. C2-0242 ALWAYS use four belts at the back and two at the front. The belts must always be attached to approved fittings in the vehicle and the four eyes welded to the scooter. The belts MUST be attached within the angles shown in the picture for optimum security. 45˚ User guide P9-0157-B 45˚ 37 of 56 Version 2.0.
Medema Production A/S Attachment point Attachment point Greater than the anchorage points on the scooter Centre line User guide P9-0157-B 38 of 56 Greater than the anchorage points on the scooter Version 2.0.
Medema Production A/S For transport in an estate car, the seat can be lifted off and the handlebars folded down. This reduces the maximum height to 69 cm. The Mini Crosser can be used as a seat during transport in a van or bus, provided it is securely anchored to the vehicle with approved four-point belts attached to the restraint points provided on the Mini Crosser. The Mini Crosser’s restraint points have been tested and approved in accordance with ISO 7176-19.
Medema Production A/S Remember to turn the Mini Crosser off during transport. Turn the key to 0. However, if at all possible, we recommend that the user occupies one of the seats in the motor vehicle. All other things being equal, this is safer.
Medema Production A/S 1090 mm Dimensioned drawing, Mini Crosser M2 3W 625 mm 150 mm 190 mm 450 mm M2 : 305 mm M2+ : 225 mm 980 mm 526 mm 460 mm 680 mm 1340 mm M2+ : Equipped with extra large batteries, the foots pace will be reduced. User guide P9-0157-B 41 of 56 Version 2.0.
Medema Production A/S 1090 mm Dimensioned drawing, Mini Crosser M2 4W 610 mm 175 mm 135 mm 490 mm M2 : 370 mm M2+: 290 mm 1030 mm 526 mm 460 mm 680 mm 1400 mm M2+ : Equipped with extra large batteries, the foots pace will be reduced. User guide P9-0157-B 42 of 56 Version 2.0.
Medema Production A/S Introduction to seats - Ergo Standard Lever for seat rotation Pull the lever back to release the seat. The seat can then be turned 90° to either side with a stop every 45°. The lever is spring-loaded and the seat locks automatically when the lever is released. This lever is located on the right as standard, but can also be put on the left. Lever for seat forward/back Pull the lever out/up to release the seat on the slide rail. The seat can then be moved forward or back as required.
Medema Production A/S Adjusting the angle of the backrest The angle of the backrest can be adjusted by about 30°. This can be done by undoing the adjusting screw and changing the position of the spacer. Do the screw up again after making the adjustment. Optional extra: The seat can be fitted with a gas cylinder for adjusting the angle of the backrest. Armrest forward / back: The armrest can be moved forward / back on the C-rail. This can be done by undoing the screws indicated.
Medema Production A/S Introduction to seats - Mando Adjusting the angle of the backrest: The angle of the backrest can be adjusted by about 30° by raising this lever. Adjusting the angle of the armrest: The angle of the armrest can be adjusted by turning this screw. Adjusting the height of the armrest: The armrest can be raised/ lowered by undoing the two screws and moving the bracket one hole up or down. Headrest: The headrest can be raised and lowered steplessly.
Medema Production A/S Troubleshooting The following is a list of various problems that, in our experience, may occur. The list gives possible causes and remedies. Problem Possible causes Remedy The Mini Crosser will not go. The key has not been turned to start. The battery indicator is not lit. The batteries are completely flat. The control fuse has blown. The main fuses have blown. Turn the key and wait 5 sec. before activating the accelerator. Charge the batteries.
Medema Production A/S User guide P9-0157-B Problem Possible causes Remedy The “ready” lamp on the charger lights up even when partly discharged batteries are connected. The fuse in the charger has blown. The switch in the charging plug is malfunctioning. Contact supplier. The charger lamp is showing an error. The charging plug has not been inserted or there is a mains fault. The battery voltage is too low for charging to start. Push the charger plug in or contact the supplier.
Medema Production A/S If there is an electronic fault, a number of lamps in the battery indicator will light up. The following table shows what they mean. Lamps Causes Remedy 1 lamp The batteries need charging or the connection to a battery is poor. Check all connections between the controller and batteries. If these are fine, try charging the batteries 2 lamps Poor connection to the motor. Check the connection between the motor and controller. Contact supplier.
Medema Production A/S Programming NOTE! For safety reasons, modifications may only be made by trained personnel, such as Mini Crosser service engineers and consultants or authorised service personnel at mobility centres, etc. User guide P9-0157-B 49 of 56 Version 2.0.
Medema Production A/S Technical data M2 3W M2 4W Transport height without seat (Steering column folded down) 69 cm 69 cm Total length: Total length incl. anti-tilt wheel: Total width: 134 cm 143 cm 68 cm 140 cm 148,5 cm 68 cm Total weight incl. batteries and Ergo Std seat. 151 kg 168 kg Weight without seat (Ergo Standard 45 cm). 130 kg 147 kg Dynamic stability in all directions. 10° - 17% 10° - 17% Kerb climbing 11 cm 11 cm Max.
Medema Production A/S M2 3W M2 4W T-127-3-068 13x3.00-8” ext.
Medema Production A/S M2 3W M2 4W 110/115 Ah batteries Option Option Maximum driving distance with new batteries at +20° on flat, firm surface 80 km 75 km 2 x 12 V / 56 Ah 2 x 12 V / 75 Ah 2 x 12 V / 110 Ah 2 x 12 V / 56 Ah 2 x 12 V / 75 Ah 2 x 12 V / 110 Ah 26.5 x 17 x 22 28.4 x 26.7 x 23 26.5 x 17 x 22 28.4 x 26.
Medema Production A/S Own notes User guide P9-0157-B 53 of 56 Version 2.0.
Medema Production A/S International addresses Australia / New Zealand Germany Pride Mobility Products Tel: +61 3 9706-4611 Fax: +61 3 9706-4622 Email: prideaustralia@pride-mobility.com.au Internet: www.pridemobility.com/international/Australia/australia.asp Baden Württemberg Bavaria Draisin GmbH Tel: (+49) 0 78 41 66 77 0 Fax: (+49) 0 78 41 66 77 88 Email: info@draisin.com Internet: www.draisin.com/ Belgien Mobile Belgium Tel: +32 (0)50 317919 Fax: +32 (0)50 311026 Email: info@mobilescooter.
Medema Production A/S Holland Switzerland Richard van Seenus Nederland B.V. Tel: +31 (0) 36 53 20 450 Fax: +31 (0) 36 53 21 308 Email: info@vanseenus.nl Internet: www.vanseenus.nl Degonda Rehab SA Tel: +41 033 345 83 00 Fax: +41 033 345 83 01 Email: info@turbo-twist.ch Internet: www.turbo-twist.ch Island UK Icepharma HF Tel: +354 540 8000 Fax: +354 540 8001 Email: icepharma@icepharma.is Internet: www.icepharma.
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