Service manual

Body and Accessories Table of Contents 8-1
2006 LSSV Service Manual Supplement
Section 8
Body and Accessories
Body Front End........................................ 8-3
Specifications....................................................... 8-3
Repair Instructions .............................................. 8-5
Upper Front Fender Reinforcement
Replacement ...................................................... 8-5
Lower Front Fender Reinforcement
Replacement ...................................................... 8-5
Hood Bumper Replacement............................... 8-6
Body Rear End ......................................... 8-7
Specifications....................................................... 8-7
Repair Instructions .............................................. 8-9
Fiberglass Top Replacement ............................. 8-9
Cargo Cover Side Rail and Hinge
Replacement ...................................................... 8-9
Cargo Cover Front End Rail Replacement....... 8-11
Cargo Cover Rear End Rail Replacement ....... 8-12
Cargo Cover Strut Replacement...................... 8-13
Cargo Cover Top Bows Replacement.............. 8-13
Cargo Cover Replacement............................... 8-14
Cargo Cover Stowage Replacement................ 8-15
Description and Operation................................ 8-16
Body Rear End Description.............................. 8-16
Bumpers ................................................. 8-17
Specifications..................................................... 8-17
Repair Instructions ............................................ 8-19
Center Radiator Grille Brush Guard
Replacement .................................................... 8-19
Outer Radiator Grille Brush Guard
Replacement .................................................... 8-19
Center Front Bumper Replacement ................. 8-20
Bumper End Cap Replacement – Front........... 8-21
Bracket Replacement – Front Bumper............. 8-22
Step Pad Replacement – Rear Bumper........... 8-23
License Plate Bracket Replacement ................ 8-24
Bracket Replacement – Rear Bumper
(LSSV).............................................................. 8-25
Bumper Replacement – Rear (LSSV).............. 8-26
Exterior Trim........................................... 8-29
Specifications..................................................... 8-29
Repair Instructions ............................................ 8-31
Mud Guard – Rear (One or Both)
Replacement .................................................... 8-31
Description and Operation................................ 8-32
Exterior Trim Description.................................. 8-32
Frame and Underbody........................... 8-33
Specifications..................................................... 8-33
Repair Instructions ............................................ 8-35
Front Pull Winch Receiver Replacement ......... 8-35
Front D-Ring Replacement (LSSV).................. 8-35
Rear D-Ring Replacement (LSSV) .................. 8-36
Front D-Ring Bracket Replacement ................. 8-37
Rear D-Ring Bracket Replacement (LSSV) ..... 8-37
Upper Radiator Support Reinforcement........... 8-38
Lower Radiator Support Reinforcement........... 8-39
Front Skid Plate Replacement ..........................8-39
Rear Skid Plate Replacement...........................8-40
Front Support Beam Replacement ...................8-41
Center Support Beam Replacement.................8-41
Rear Support Beam Replacement....................8-42
Rear Frame Bracket Replacement ...................8-43
Fuel Tank Skid Plate Replacement ..................8-43
Horns....................................................... 8-47
Schematic and Routing Diagrams....................8-47
Diagnostic Information and Procedures..........8-49
Symptoms – Horns ...........................................8-49
Description and Operation ................................8-51
Horn with Blackout (B/O) Control......................8-51
Instrument Panel, Gages, and
Console................................................... 8-53
Specifications .....................................................8-53
Schematic and Routing Diagrams....................8-53
Component Locator ...........................................8-55
Instrument Panel, Gages, and Console
Component Views.............................................8-55
Instrument Panel, Gages, and ..........................8-56
Console Connector End Views .........................8-56
Diagnostic Information and Procedures..........8-57
Symptoms – Instrument Panel, Gages and
Console.............................................................8-57
Repair Instructions.............................................8-59
Voltmeter Gage Replacement...........................8-59
Accessory Instrument Panel (I/P)
Replacement.....................................................8-59
Air Filter Restriction Gage Replacement ..........8-61
Air Filter Restriction Gage Hose
Replacement.....................................................8-62
Air Filter Restriction Gage Adapter
Replacement.....................................................8-65
Description and Operation ................................8-66
Instrument Panel (I/P) Gages Description ........8-66
Interior Trim............................................ 8-67
Specifications .....................................................8-67
Repair Instructions.............................................8-69
Government Vehicle Data Plate
Replacement.....................................................8-69
Shipping Data Plate Replacement....................8-69
Floor Mat Replacement.....................................8-70
Floor Mount Gun Rack Replacement ...............8-71
Lower Cab Mount Gun Rack Replacement ......8-72
Upper Cab Mount Gun Rack Replacement ......8-73
Pioneer Tool Kit Bracket Replacement.............8-73
Enhanced Mobility Package Jack Mounting
Bracket Replacement (In Vehicle Tire
Carrier)..............................................................8-74
Enhanced Mobility Package Jack Mounting
Bracket Replacement (Regular Cab)................8-75
Enhanced Mobility Package Jack Mounting
Bracket Replacement (Extended Cab) .............8-75