Owner`s manual

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BurnGreen

REMOTE CONTROL UPGRADE KIT - DXV-35 DEEP TIMBER III

INSTALLATION&OPERATINGINSTRUCTIONS

NO.850300816 0510

WARNING

If you do not follow these instructions exactly, a fire or

explosion may result causing property damage,

personal injury or loss of life.

CAUTION: Keep gasoline and other liquids having

flammable vapors away.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any

phone in your building.

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the fire

department.

WARNING

Do NOT use this appliance if any part has been under

water. Immediately call a qualified service technician

to inspect the appliance and to replace any part of the

control system and any gas co

trol, which has been

AVERTISSEMENT. Quiconque ne respecte pas à la

lettre les instructions dans la présente notice risque de

déclencher un incendie ou une explosion entraînant

des dommages, des blessures ou la mort.

ATTENTION. Garder l’essence ou autres liquides

produisant des vapeurs inflammables loin del’appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucun interrupteur; ne pas vous

servir des téléphones se trouvant dans le bâtiment.

• Appelez immédiatement votre fournisseur de gaz

depuis un voisin. Suivez les instructions du

fournisseur.

• Si vous ne pouvez rejoindre le fournisseur, appelez

le service des incendies.

N’utilisez pas cet appareil s’il a été plongé dans l’eau,

même partiellement. Faites inspecter l’appareil par un

technicien qualifiéet remplacez toute partie du système

de contrôle et toute commande qui ont été plongés

dans l

’

eau.

AVERTISSEMENT : Une installation, un réglage, une

modification, une réparation ou un entretien mal

effectué peut causer des dommages matériels ou des

blessures. Voir la notice de l'utilisateur quiaccompgne

l’appareil. Pour de l’aide oueds renseignements

supplémentaires consultez un installateur un

WARNING: Improper installation, adjustment,

alteration, service or maintenance can cause injury or

property damage. Refer to this manual. For

assistance or additional information consult a qualified

installer, service agency or the gas supplier.

Summary of content (32 pages)

PAGE 1
BurnGreen REMOTE CONTROL UPGRADE KIT - DXV-35 DEEP TIMBER III INSTALLATION & OPERATING INSTRUCTIONS NO. 8503008160510 WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risque de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.
PAGE 2
FOR YOUR SAFETY READ BEFORE LIGHTING POUR PLUS DE SÉCURITÉ, LIRE AVANTD'ALLUMER WARNING Do not operate this appliance with the glass removed, cracked or broken. A licensed or qualified person should do replacement of glass. Attention. Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas enplace, est craqué ou brisé. Confiez leremplacement du panneau à untechnicien agréé.
PAGE 3
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS REMOTE CONTROL UPGRADE KIT FEATURES - QUICK REFERENCE INFORMATION PILOT IGNITION CONTROL: IPI Electronic Ignition of Pilot Flame and main burners from Remote Control. Rear burner On/Off: Rear Burner On/OFF function from Remote Control. Flame Height Control: Flame height and heat output can be regulated from Remote Control. Blower On/Off and Speed Control: Remote Control can initiate blower On when fireplace is cold.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS Table of Contents FOR YOUR SAFETY READ BEFORE LIGHTING ................................................................................................................. 2 REMOTE CONTROL UPGRADE KIT FEATURES - QUICK REFERENCE INFORMATION............................................ 3 PARTS IDENTIFICATION DIAGRAM .....................................................................................................................................
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS This instructions set applies to both the NG and LPG Remote Upgrade Kits [#AA-11-01256 & AA-11-01257]. WARNING: THIS REMOTE KIT IS NOT DESIGNED FOR USE WITH OLDER GENERATION DXV35 UNITS. DO NOT ATTEMPT TO INSTALL THIS REMOTE CONTROL KIT ON YOUR SHOWROOM DISPLAY UNIT IF IT IS OF AN OLDER GENERATION DXV35TF, DXV35DT1 OR DXV35DT2. TOOLS REQUIRED ¼” HEX DRIVER & SCREW GUN LIST OF PARTS INCLUDED KEY 1 2 3 4 5 6 7 8 9 QTY.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS INTRODUCTION WARNING: THIS KIT MUST BE INSTALLED BY AN AUTHORIZED AND TRAINED GAS FIREPLACE INSTALLER OR SERVICE PERSON. INSTALLATION BY A “HOME OWNER” IS PROHIBITED! THIS KIT IS DESIGNED FOR INSTALLATION ON DXV35 DT3 MODEL UNITS ONLY. THIS KIT IS NOT COMPATIBLE WITH OLDER GENERATION DXV35, DXV35TF, DXV35DT1 OR DXV35DT2 MODELS.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS AC/DC TRANSFORMER REMOVAL Locate AC/DC Transformer on left side of unit. If plugged in Fireplace’s Left Side Outlet, unplug and remove transformer and discard Transformer or save it in your replacement parts stock. REMOVE TRANSFORMER; DISCONNECT TRANSMITTER CONNECTOR AT “DC-SUPPLY” CONNECTION. DISCARD TRANSFORMER OR SAVE IT IN YOUR REPLACEMENT PARTS STOCK..
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS BATTERY PACK REMOVAL AND RECEIVER INSTALLATION (item #2) Locate Battery Pack and Battery Pack Bracket. Disconnect Wires from Battery Pack and remove Battery Pack and Battery Pack Bracket. Discard Battery Pack and Battery Pack Bracket. NOTE: Red and Black Wires connected to Battery will not be used with the Remote Kit. Leave wires intact inside fireplace but not connected to any other wire harnesses. Install Receiver.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS WIRING CONNECTIONS Follow all wiring instructions in the exact order given here. Failure to follow in order will lead to improper wiring which can lead to damage to the gas valve, rear burner solenoid, fan control module, fan rheostat and remote receiver. Damage due to improper wiring is not covered under the Mendota Warranty Policy. Follow each step, below, exactly and in the exact order given.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS The FCM sits on the right side against the silver insulation foil wall. Push FCM as far to the right as possible and pull as far forward as possible. This is a very tight fit. Route the FCM Plug cable carefully. You must provide room above the FCM for the gas supply line to be routed.
PAGE 11
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS STEP 3: FAN SYSTEM SECONDARY WIRING INSTALLATION Look into the unit cavity behind the gas valve. Locate a loose cable bundle with a label that reads “FCM FAN PLUG ONLY”. This cable bundle has three wires: White, Black and Green. Remove the Male connectors that are plugged on the ends of all three wires and discard the loose Male connectors. Locate item #8 of the shipment you received “PLUG WIRE HARNESS – blower system”.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS STEP 4: TURN ON FAN CONTROL MODULE The fan control module has a power switch. Make sure it is in the ON (“-“) position. This switch must remain in the ON position for the AC components to operate (Accent Light and Blower). This module also supplies low-voltage power for the fireplace controller. By leaving it in the OFF position, the fireplace will operate off the receiver batteries, greatly diminishing battery life.
PAGE 13
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS STEP 5: Install Motorized Pressure Regulator (Stepper Motor) WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS PACKAGED WITH PRESSURE REGULATOR BODY BEFORE YOU ATTEMPT THE CONVERSION. FAILURE TO FOLLOW ALL INSTRUCTIONS WILL RESULT IN A LEAK OR OVERFIRING OF THE APPLIANCE AND CAN LEAD TO AN EXPLOSION OR A FIRE HAZARD.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS STEP 6: INSTALLING THE “WIRE HARNESS – RECEIVER CONNECTION” (item #7) A total of 6 different connections must be made for the entire system to operate properly. i. Connection to the Remote Control Receiver (RECEIVER) ii. Connection to the Fan Control Module (FCM-COM) iii. Connection to the Motorized Pressure Regulator (MOTOR) iv. Connection to the Rear Burner Solenoid Valve (SPLITFLOW) v. Connection to the DC-Supply connector (DFC-SUPPLY) vi.
PAGE 15
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS WIRE HARNESS – RECEIVER CONNECTION (ITEM #7) IDENTIFICATION DIAGRAM The diagram, below, depicts the “Wire Harness – Receiver Connection”. Each end is numbered according to the installation instructions steps and the identifying labels attached to each end. ii. FCM-COM iii. MOTOR iv. SPLITFLOW i. RECEIVER vi. TPTH & TH V. DFC-SUPPLY ii. FCM-COM i.
PAGE 16
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS i. CONNECTION TO REMOTE CONTROL RECEIVER Connect the white multi-wire connector labeled “RECEIVER” to the port in the rear of the Remote Receiver. Note that the connectors are keyed so insertion is only allowed if the connectors are oriented correctly. Do not force. If connectors are aligned properly, they will engage easily. See diagram, below. RECEIVER ii. CONNECTION TO THE FAN CONTROL MODULE (FCM) Locate the COM port in the FCM.
PAGE 17
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS iii. CONNECTION TO THE MOTORIZED PRESSURE REGULATOR (STEPPER MOTOR) Locate the ribbon cable connected to the Motorized Pressure Regulator. The connector at the end of this cable connects to the connector labeled “MOTOR” that is part of the Receiver Harness. The connectors can mate only one way. Do not force. STEPPER MOTOR CONNECTORS iv.
PAGE 18
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS v. Connection to the DC-Supply connector See diagram, below, that identifies the connectors on the left side of the Courtesy panel’s back-side.. Identify the “DC- SUPPLY” CONNECTOR from which you disconnected the AC/DC Transformer. Identify the matching connector that is part of the “Receiver Harness”. Connect the Male AC/DC adapter to the connector labeled “DC-SUPPLY”. DFC-SUPPLY vi.
PAGE 19
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS Connections of all new wire connector ends are now complete. Double check all connections and confirm that all connections are secure and that wires are routed properly so no wires will be pinched when replacing the Courtesy Panel. DO NOT REPLACE THE GLASS FRAME AT THIS TIME. TESTING THE MAIN WIRING SYSTEM 1. Turn ON the electricity to Fireplace. 2. Turn ON the gas supply to Fireplace. 3.
PAGE 20
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS BEFORE YOU BEGIN Read this entire manual before you use your new fireplace (especially the section “Safety Precautions” on page 2). Failure to follow the instructions may result in property damage, bodily injury, or even death. Remote Control Transmitter Functions NOTE: The Wall Receiver will “beep” once every time a Remote Transmitter Key is pressed, signaling that the command has been received.
PAGE 21
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS REMOTE TRANSMITTER OPERATING INSTRUCTIONS TO TURN ON THE APPLIANCE: 1. Press the ON/OFF button. The transmitter display will show all active icons on the screen. 2. Select the Thermostat Mode by pressing the Thermostat Key: OFF (meaning Manual Mode), ON (meaning normal Thermostat) or Smart (meaning Smart Mode). a. In OFF (Manual Mode), the appliance will ignite and start on HI. b.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS control feature of the system and the appliance’s main burner will turn on. The fan will run at its maximum speed and the Accent Light may turn on. To turn off the appliance, if the remote control is misplaced or lost, slide the three position slider switch on the wall receiver to the OFF Position. TEMPERATURE INDICATOR (oF or oC) 1. Press the ON/OFF Key and Turn Off the Fireplace. 2.
PAGE 23
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS OPERATING DURING POWER OUTAGES This electronic ignition system utilizes the supplied 110VAC power when it is available for all functions of this system. If the AC power is interrupted during a power outage, this system utilizes the batteries (installed in the Wall Receiver) as back-up batteries. During the power outage, the appliance’s burners will function.
PAGE 24
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS NATURAL TO LP GAS CONVERSION INSTRUCTIONS Kit # HA-30-00501 Mendota Model DXV35 DT3 4 36 Burner Orifice #65-14-00364 [3/64"DRILL] 4 36 This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction.
PAGE 25
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS 1. Using a ½” deep well socket wrench, remove Front and Rear Orifices. 2. Thread a new 3/64” drilled orifice to both Front and Rear Orifice mounting brass fittings. Tighten down orifices. 3. Install pilot orifice thimble ##977.168 see Figure below for location. To remove Pilot Hood, use a screw driver to pry open the Wire Clip that is located at the base of the Pilot Hood. Pull Upward and remove pilot hood.
PAGE 26
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air shutter open to ¼” minimum. Install both rear and front burners in their original locations and positions and secure down using screws you removed earlier. LO O SEN SC R EW R O TA TE SH U TTE R O P EN -1 / 4 " M IN IM U M - NOTE: The recommended air shutter setting are ¼” min For LPG and 1/8” min for NG.
PAGE 27
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS INSTALLING THE LP PRESSURE REGULATOR WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS PACKAGED WITH LP PRESSURE REGULATOR BODY BEFORE YOU ATTEMPT THE CONVERSION. FAILURE TO FOLLOW ALL INSTRUCTIONS WILL RESULT IN A LEAK OR OVERFIRING OF THE APPLIANCE AND CAN LEAD TO AN EXPLOSION OR A FIRE HAZARD. Remove the Courtesy Access Panel mounted behind the lower grill and lay down gently without disconnecting any wires of internal components.
PAGE 28
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before fascia materials are installed over the front of this fireplace.
PAGE 29
REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS Once the conversion to LPG and all the above steps have been completed, light the main burners. Turn Gas Dial counterclockwise to "ON" then set Thermostat or push Main Burner ON/OFF switch to turn on burners. Main burner should now light IMMEDIATELY and flame should not "lift" off burner.
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS NOTES Page 31 of 32
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REMOTE CONTROL UPGRAGE KIT -DXV35 DT3 INSTALLATION INSTRUCTIONS Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Mendota Hearth Division WEBPAGE: www.johnsongas.com or www.mendotahearth.