Full View Direct Vent Gas Fireplace Insert With Premium Texture Fiber Logs Combustion System MODEL #E-FV44I ECHO SERIES INSTALLATION & OPERATING INSTRUCTIONS MODEL NO. E-FV44i DOCUMENT: E-FV44i-1011 WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
TABLE OF CONTENTS SPECIFICATIONS .................................................................................................................................................................................... 2 SAFETY AND WARNING INFORMATION .......................................................................................................................................... 3 GENERAL INFORMATION ........................................................................................................
SPECIFICATIONS MODEL E-FV-44i High Fire BTUH ....................................................NAT. GAS BTUH ....................................................L.P. GAS Adj. to - Low Fire 40,000 40,000 ----- 29,000 ----- 33,000 MAIN ORIFICE……REAR BURNER: #42 NAT. GAS [#55 L.P. GAS] – FRONT BURNER: #45 NAT. [#55 LP] EFFICIENCY .....................................EXCEEDS D.O.E. EFFICIENCY REQUIREMENTS (A.F.U.E.) FLUE VENT LINER ............................
SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instructions may result in a possible fire hazard and will void the warranty. Any safety screen or guard removed for servicing must be replaced before operating this appliance. DO NOT USE this appliance if any part has been under water.
CONGRATULATIONS You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace. This elegant, highly efficient Fireplace will be a constant source of comfort and fascination. It will be the focal point of beauty and interest in your home. The Mendota Gas Fireplace is a true heating appliance incorporating the traditional aesthetics of fireplace fire viewing with the controllability and fuel efficiency of a home gas furnace.
GENERAL INFORMATION Your Mendota Gas Fireplace Insert has a state-of-the-art direct vent, sealed combustion system. This advanced, highly efficient system brings in outside air for combustion, has a separate exhaust vent and efficiently heats and re-circulates room air. The Mendota system maintains high air quality, maximizes efficiency and assures proper operation. SAFETY AND STRUCTURAL CONCERNS: The FV-44i Fireplace Insert must be installed and serviced by a Mendota approved serviceperson.
MENDOTA FV-44i GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS & CLEARANCES Minimum Allowable Fireplace Opening: 34” wide X 24” high X 17” Deep FV-44i Faceplate Dimensions A No Trim With Black or Brass Trim 18” MIN CLEARANCE B Inches 31 33 36 31 1/16 mm. 788 838 914 792 Inches 44 48 52 44 1/8 mm.
INSTALLATION INSTRUCTIONS CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Inserts must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.
FLUE VENTING The FV-44i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. Note: In the USA, run only the 4” exhaust liner to the Vertical Vent Cap. In the USA, run the 3” air intake past the existing chimney damper about 2 feet. Pack around the liners at the damper area to create an air tight seal. In the USA, do not run the 3” air intake liner to the Vertical Cap.
Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue liner. This flashing prevents water and small animals from entering area between the chimney liner and flue liner. Plan for 1” to 1-1/2” (25 mm to 38 mm) overlap on each side. Center the flashing and mark it about 3" (75 mm) larger in each dimension than the existing chimney. Trim the notch with snips and bend edges with hand seaming tool, metal break or pliers.
14. Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent Adapter towards rear of Insert. 15. Tightly secure 3” and 4” flex vents with clamps provided. Seal vent cap/flashing to top of chimney with weatherproof sealer. Seal areas between flex pipes and existing chimney, at damper area, with unfaced fiberglass insulation. 16.
18. You are now ready to hook up the Insert to gas supply. Be sure gas plumbing instructions and all state and local codes have been carefully followed. Be sure all items on Installation Check-Off List have been completed. NOTE: AGA APPROVED FLEX LINES ARE APPROVED FOR USE WITH MENDOTA INSERTS. 19. Carefully slide the Insert into place in the fireplace opening. At this time, check that Insert is level and plumb with the fireplace opening and positioned in the middle of the opening.
sert, the existing and approved hearth protection will provide adequate floor protection. If a raised hearth extends less than 16" in front of this Insert, refer to the diagram above and the following procedure to see if additional floor protection is required. For installations where the fireplace is raised 6" or more above the floor of the room, or if the existing floor in front of this Insert is non-combustible (stone, brick, etc.), a non-combustible protector is not required.
GAS PRESSURE CHECKING REQUIREMENTS A pressure tap for checking gas pressure is located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. [See Gas Pressure Chart Pg. 13]. If supply gas pressures exceed 1/2 PSIG [3.5KPA], the appliance must be isolated from its supply with an approved manual shut-off cock. This manual shut-off cock must be closed during any supply line pressure testing.
GAS PRESSURE REQUIREMENTS One major cause of operating problems with gas appliances can be improper gas pressure! Such problems as changes in flame color or configuration, gas pilot or burner outages, intermittent operation, changes in heat output, excessive burner noise, etc. are nearly always the result of changes in gas pressure or improper gas pressure at the time of the installation.
HIGH ALTITUDE INSTALLATIONS For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural gas are #43 Front/#46 rear and for propane gas are #55 front/#54 rear. See data plate for additional information. For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods.
INSTALLATION CHECK OFF LIST The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's warranty and liabilities will be voided: Venting system must be installed by a Mendota approved person according to Figure 3, Pg. 8 with clamps securely in place and all joints leak proof. Electrical supply and gas supply must be properly installed and must conform to National and Local Codes. Check that correct fuel supply is connected to appliance.
DOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person. To Unlatch Glass Frame Latches: 1. Insert Glass Latch Tool into hole in latch (two latches exist at top of glass frame). 2. Pull Glass Latch Tool outward about 3/8”. 3. Rotate Glass Latch Tool 90 degrees. 4. Release Glass Latch Tool. 5. Remove Glass Latch Tool. 1.
FV-44i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET. CAUTION: LOGS ARE FRAGILE, HANDLE LOG PIECES WITH CARE.
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PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED.
BEFORE YOU BEGIN Read this entire manual before you use your new fireplace insert(especially the section “Safety Precautions”). Failure to follow the instructions may result in property damage, bodily injury, or even death. Remote Control Transmitter Functions NOTE: The Wall Receiver will “beep” once every time a Remote Transmitter Key is pressed, signaling that the command has been received. Identify the four function buttons on the Remote Transmitter: 1.
REMOTE TRANSMITTER OPERATING INSTRUCTIONS TO TURN ON THE APPLIANCE: 1. 2. Press the ON/OFF button. The transmitter display will show all active icons on the screen. Select the Thermostat Mode by pressing the Thermostat Key: OFF (meaning Manual Mode), ON (meaning normal Thermostat) or Smart (meaning Smart Mode). a. In OFF (Manual Mode), the appliance will ignite and start on HI. b. In ON (Normal Thermostat Mode), the appliance will only ignite if the Set Temperature is greater than the Room Temperature. c.
MANUAL BYPASS OF THE REMOTE SYSTEM If the remote transmitter is misplaced or lost, the appliance can be turned on manually by sliding the three position slider switch on the wall receiver to the ON position. This will bypass the remote control feature of the system and the appliance’s main burner will turn on. To turn off the appliance, if the remote control is misplaced or lost, slide the three position slider switch on the wall receiver to the OFF Position. SLIDE SWITCH TO "OFF" TO TURN SYSTEM OFF.
“FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. Make certain that any manual gas supply shut-off valves located upstream of fireplace are open and the wall receiver and the remote control transmitter are in the "OFF" position.
IPI/STANDING PILOT SYSTEM INFORMATION Supply voltage Ambient temperature ratings Radio Frequency REMOTE CONTROL 4.5V (three 1.5V AAA batteries) o o 32 – 122 F (0 – 50 C) 315 MHz WALL RECEIVER 6.0V (four 1.5V AA batteries) o o 32 – 140 F (0 – 60 C) 315 MHz ATTENTION! The transmitter and receiver are RADIO FREQUENCY DEVICES. Placing the receiver in or near metal may severely reduce the signal range. • • • • Turn off the main gas supply of the appliance during installation or maintenance of the receiver.
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MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person. A. Clean all lint and dust build-up around the control. Inspect the condition of any wiring under the burner for melting or damage. B. Remove logs & coals and clean away any foreign matter (lint, Carbon, etc.) on the burner and logs.
NATURAL TO LP GAS CONVERSION Motorized LP Pressure Regulator [10.0-5.5"WC] # 907.012 55 Kit # HA-58-00302 for Mendota Model FV-44i This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction.
WARNING: It is of the utmost importance that the correct burner orifices be installed for both the rear and front burners. It is highly recommended that you remove the left side exterior controls box before attempting to replace the pressure regulator. 1. Turn off gas supply at the appliance service valve. VIEW FROM OUTSIDE FIREBOX 2. See diagrams on this page and identify the Pressure Regulator on the Valve Body. 3.
LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer left side of the fireplace. A qualified installer shall take pressure measurements at these ports to verify and set the correct gas pressures during the LP Kit installation and before facia materials are installed over the front of this fireplace.
CHECKING FOR NORMAL BURNER (S) IGNITION CHARACTERISTICS Once the conversion to LPG and all the above steps have been completed, light the main burners. Turn Gas Dial counterclockwise to "ON" then set Thermostat or push Main Burner ON/OFF switch to turn on burners. Main burner should now light IMMEDIATELY and flame should not "lift" off burner.
EMERGENCY GAS SHUTOFF CONTROL This gas fireplace is equipped with an Emergency Gas Shutoff Control that is designed to be activated using the glass latch tool. The shutoff valve and the control is located on the left side of the appliance behind the remote control receiver/battery holder. Insert bent end of glass latch tool into the hole in the gas shutoff control. Rotate the tool clockwise to turn off gas flow. Rotate the tool counter-clockwise to turn on gas flow.
CUSTOMER INFORMATION AND TROUBLE-SHOOTING OVER FIRING/UNDER FIRING OF BURNER NEVER "over fire" units by adjusting gas pressure to increase BTUH above nameplate specifications. Over firing can cause permanent damage to firebox and deterioration of parts and void warranty. PILOT OUTAGE AND RE-LIGHTING If pilot goes out, be sure to wait a minimum of five minutes before attempting to re-light the pilot. CLEANING VIEWING GLASS The viewing glass should be cleaned periodically.
GAS FLAME ADJUSTMENT During the initial installation, the air shutter opening should be checked to be certain that the shutter is set correctly at 1/8" to 1/4" open for natural gas and 1/2" minimum open for L.P. gas. NOTE: For altitudes above 5,000 ft., some variations may be required. Be sure burner and logs are properly installed (see pages 17-27).
Replacement and Service Parts Note: Glass replacement is to be done by ordering the complete Glass Frame assembly #HA-58-00029. This assembly includes all necessary gaskets, glass and steel frame. Any replacement of glass other than this method voids the warranty and my cause injury.
MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty. Owner should sign Form when completed. Optionally, please register at our website at : WWW.JOHNSONGAS.COM/MENDOTA-REGISTRATION.
TAPE SHUT ---------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W.
MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY MENDOTA GAS FIREPLACE INSERT MODEL: FV-44i NAT. & L.P. Mendota Division of Johnson Gas Appliance Company, 520 E Avenue N.W. Cedar Rapids, Iowa 52405, extends this Extended Lifetime Protection and Limited Warranty to the original purchaser of a Mendota Gas Fireplace Insert, Serial Number , which is limited and used under normal home conditions. STANDARD WARRANTY: JOHNSON GAS APPLIANCE CO.
Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com or www.mendotahearth.
