PARTS & SERVICE MANUAL for RT-2VSE & RT-2VSHO TOASTER Model RT-2VSE The information found in this manual will prove very helpful. Although the instructions are easy to follow, all repair procedures should be carried out by a qualified Merco Savory Certified Service Representative.
PARTS REPLACEMENT (For models: RT-2VSE & RT2-VSHO) ! WARNING: Disconnect unit from power source before attempting any service. A – CASE REMOVAL 1. Remove reflector tray, toast pan and delivery chute. 2. Remove the 2 screws along the front trim panel and remove. 3. Remove left front panel. 4. Remove the 4 screws holding control panel to unit and carefully pull panel towards you with all wires intact. Slide control panel towards center of unit. 5. With hands on each side of case, pull forward to remove.
H – GEAR MOTOR 1. With outer case removed, disconnect motor leads from on/off switch and terminal block and cut wire ties at floor panel. 2. Remove the 2 retaining bolts from the underside of the unit. 3. Remove the drive chain and lift out motor. 4. Separate motor from motor mounting bracket by removing the 4 slotted screws on the bracket. 5. Using a 1/16” allen wrench, remove the drive sprocket from the motor shaft. 6. Attach new gear motor to motor mounting bracket. 7.
L – CONVEYOR CHAIN Figure 8 1. With outer case removed, loosen motor mounting bracket retaining bolts on underside of unit and slide motor to the left. 2. Loosen rear shaft adjusting bracket nuts and bearing retaining bracket nuts on both sides of unit. 3. Slide rear conveyor shaft forward to loosen the tension. 4. Separate the chain at any link and slide out from front of unit. 5. Before installing new chain, check for proper orientation (see Figure 8) and correct number of links. 6.
M – FRONT & REAR SHAFT BEARINGS Figure 8 1. Remove outer case and conveyor chain. 2. To remove front shaft bearings: first, remove the bearing retainers on both sides of the unit. 3. With retainers removed, slide bearing out (with shaft, if necessary). Note proper location of the spacer washers on the front bearing retainer studs. 4. Replace bearings (and front shaft, if necessary). 5. To remove rear shaft bearings: remove drive chain and conveyor shaft sprocket. 6.
PROBLEM No heat, conveyor belt doesn’t run Unit fails to heat Insufficient heat or no heat from upper or lower heaters Conveyor belt is excessively noisy and/or does not run smoothly Conveyor belt does not run POSSIBLE CAUSES SUGGESTED REMEDIES 1. Defective or improper electrical outlet. 1. Check voltage at receptacle. Check that voltage conforms to Savory specifications on unit data plate. 2. Defective plug or line cord 2. Check plug and line cord. Replace if necessary. 3.
PROBLEM POSSIBLE CAUSES SUGGESTED REMEDIES Cannot regulate speed of conveyor belt 1. Defective speed control 1. Replace speed control 1. Loose sprocket(s) 1. Tighten sprocket(s) 2. Broken drive chain 2. Replace drive chain 3. Disengaged drive chain 3. Adjust drive chain 1. Defective bun/toast switch 1.
RT-2VSE SCHEMATIC RT-2VSHO SCHEMATIC 8 RT-2VSE/VSHO Service Manual
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PARTS LIST RT-2VSE (208/240V) LETTER B C D E F G H I J K L M N O P Q R S Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown PART # 12542 18026 18027 18028 18039 18040 18041 12381 12508 12548 12551 21319 12412 69787 22743 21858 21842 68117 18209 18197 22754 12533 12549 12219 12534 12543 12668 21219 21849 22178 30042 DESCRIPTION Reflector Tray Element – 300W 104V, Upper (208V) Element – 300W 110V, Upper (220V) Element – 300W 120V, Upper (240V) Element – 335W 104V, Lower (208V
EXPLODED VIEW RT-2VSE/VSHO Service Manual 11
Merco Savory, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Telephone: (260) 459-8200 Facsimile: (260) 436-0735 Service Hotline: (800) 678-9511 www.mercosavory.