Service manual

1
B
MAINTENANCE
SERVICE MANUAL NUMBER 26
90-861329--1 MARCH 1999 Page 1B-1
IMPORTANT INFORMATION
Section 1B - Maintenance
Table of Contents
Maintenance Schedule 1B-2. . . . . . . . . . . . . . . . .
Maintenance Intervals 1B-2. . . . . . . . . . . . . . .
Scheduled Maintenance That Can
Be Performed By Owner/Operator 1B-2. . .
Scheduled Maintenance That Should
Be Performed By A Dealer 1B-3. . . . . . . . . .
Engine and Tune-Up Specifications 1B-4. . . . . .
Fluid Capacities 1B-5. . . . . . . . . . . . . . . . . . . . . . .
Engine Rotation and Firing Order 1B-5. . . . . . . .
L.H. Rotation Front 1B-5. . . . . . . . . . . . . . . . .
20-Hour Break-In Period 1B-5. . . . . . . . . . . . . . .
After Break-in Period 1B-6. . . . . . . . . . . . . . . . . .
End of First Season Checkup 1B-6. . . . . . . . . . .
Fuel 1B-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Ratings 1B-6. . . . . . . . . . . . . . . . . . . . . . .
General Information 1B-6. . . . . . . . . . . . . . . . .
Gasoline / Alcohol Blends 1B-7. . . . . . . . . . . .
Effects of Gasoline / Alcohol Blends
on Marine Engines 1B-7. . . . . . . . . . . . . . . . .
Boat / Motor Storage 1B-8. . . . . . . . . . . . . . . .
Winter Storage 1B-8. . . . . . . . . . . . . . . . . . . . .
Warranty 1B-8. . . . . . . . . . . . . . . . . . . . . . . . . .
Continuing Evaluations 1B-8. . . . . . . . . . . . . .
Test For Alcohol Content In Gasoline 1B-8. .
Crankcase Oil 1B-9. . . . . . . . . . . . . . . . . . . . . . . .
Overfilled Crankcase Oil 1B-9. . . . . . . . . . . . .
Adding Crankcase Oil 1B-10. . . . . . . . . . . . . .
Checking Engine Oil Level/Filling 1B-10. . . .
Changing Oil and Filter 1B-11. . . . . . . . . . . . . . . .
Priming Engines With Oil 1B-11. . . . . . . . . . . . . .
Tools Required 1B-11. . . . . . . . . . . . . . . . . . . .
Procedure 1B-11. . . . . . . . . . . . . . . . . . . . . . . .
Power Steering System 1B-12. . . . . . . . . . . . . . .
Checking Fluid Level 1B-12. . . . . . . . . . . . . . .
Filling and Bleeding 1B-13. . . . . . . . . . . . . . . .
Closed Cooling System 1B-14. . . . . . . . . . . . . . .
Checking Coolant Level 1B-14. . . . . . . . . . . .
Coolant for Closed Cooling System 1B-14. .
Flushing System 1B-15. . . . . . . . . . . . . . . . . . .
Lubrication 1B-17. . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Cable 1B-17. . . . . . . . . . . . . . . . . . . . .
Shift Cable 1B-18. . . . . . . . . . . . . . . . . . . . . . . .
Engine Coupler / U-Joint Shaft
Splines 1B-18. . . . . . . . . . . . . . . . . . . . . . . . . .
Cold Weather or Extended Storage 1B-19. . . . .
Precautions 1B-19. . . . . . . . . . . . . . . . . . . . . . .
Power Package Layup 1B-20. . . . . . . . . . . . .
Draining Instructions 1B-21. . . . . . . . . . . . . . . . . .
Single Point Drain System 1B-21. . . . . . . . . .
Draining Seawater (Raw-Water)
Cooled Models 1B-23. . . . . . . . . . . . . . . . . . .
Draining Seawater Section of Closed
Cooled (Coolant) Models 1B-26. . . . . . . . . .
Recommissioning 1B-28. . . . . . . . . . . . . . . . . .
Index