3.
Identification Record PLEASE RECORD THE FOLLOWING INFORMATION: 1. Engine Model and Horsepower Engine Serial Number 2. Transom Assembly Serial Number (Sterndrive) Gear Ratio Sterndrive Unit Serial Number Transmission Model (Inboard) Gear Ratio Transmission Serial Number 3. 4. Propeller Number Pitch Diameter 5. Hull Identification Number (HIN) Purchase Date 6. Boat Manufacturer Boat Model Length 7.
0002.1 Welcome! You have selected one of the finest marine power packages available. It incorporates numerous design features to assure operating ease and durability. With proper care and maintenance, you will thoroughly enjoy using this product for many boating seasons. To ensure maximum performance and carefree use, we ask that you thoroughly read this manual. The Operation, Maintenance and Warranty Manual contains specific instructions for using and maintaining your product.
0004 Read This Manual Thoroughly IF YOU DON’T UNDERSTAND ANY PORTION, CONTACT YOUR DEALER FOR A DEMONSTRATION OF ACTUAL STARTING AND OPERATING PROCEDURES. NOTICE Throughout this publication, and on your power package, WARNINGS and CAUTIONS, accompanied by the International Hazard Symbol ! , may be used to alert the installer/user to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully.
WARRANTY Warranty Information . . . . . . . . . . . . . . . . . . . . Owner Warranty Registration . . . . . . . . . . . . United States And Canada Only . . . . . . International Owner Registration . . . . . . . . . Outside The United States And Canada . . . . . . . . . . . . . . . . . . . . . . . Warranty Policies . . . . . . . . . . . . . . . . . . . . . . . Mercury MerCruiser One Year Limited Warranty (Gasoline Fueled Products Only) . . . . . . . . What Is Covered . . . . . . . . . . . . . . . . . . . .
ON THE WATER Safe Boating Suggestions . . . . . . . . . . . . . . Be Alert To Carbon Monoxide Poisoning . . . . . . . . . . . Good Ventilation . . . . . . . . . . . . . . . . . . . Poor Ventilation . . . . . . . . . . . . . . . . . . . . Basic Boat Operation . . . . . . . . . . . . . . . . . . . Launching And Boat Operation Care . . . . Operation Chart . . . . . . . . . . . . . . . . . . . . Starting And Stopping The Engine . . . . . . Starting Engine After Stopped While In Gear . . . . . . . . . . . . . .
SPECIFICATIONS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Recommendations . . . . . . . . . . . . . . . Fuel Ratings . . . . . . . . . . . . . . . . . . . . . . . Using Reformulated (Oxygenated) Gasolines (USA Only) . Gasolines Containing Alcohol . . . . . . . . 47 48 48 48 49 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Specifications . . . . . . . . . . . . . . . . . Fluid Specifications . . . . . . . . . . . . . . . . . . . 3.0 Liter (181 cid) . . .
STORAGE Cold Weather Or Extended Storage . . . . . . Preparing Your Power Package For Storage . . . . . . . . . . . . . . . . . . . . . . . . . Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining Instructions . . . . . . . . . . . . . . . . . . . 3.0L Single Point Drain . . . . . . . . . . . . . . . . Draining Seawater Section of Closed Cooled (Coolant) Models . . . . . . . Sterndrive . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTES: 90-860168040 JANUARY 2004 Page v
NOTES: Page vi 90-860168040 JANUARY 2004
WARRANTY WARRANTY 1 Table of Contents Warranty Information . . . . . . . . . . . . . . . . . . . . Owner Warranty Registration . . . . . . . . . . . . United States And Canada Only . . . . . . International Owner Registration . . . . . . . . . Outside The United States And Canada . . . . . . . . . . . . . . . . . . . . . . . Warranty Policies . . . . . . . . . . . . . . . . . . . . . . . Mercury MerCruiser One Year Limited Warranty (Gasoline Fueled Products Only) . . . . . . . . What Is Covered . . . . .
WARRANTY 0005 Warranty Information Owner Warranty Registration UNITED STATES AND CANADA ONLY • It is important that your selling dealer fills out the Warranty Registration Card completely and mails it to the factory immediately upon sale of the new product. • It identifies name and address of the original purchaser, product model and serial number(s), date of sale, type of use and selling dealer’s code, name and address.
WARRANTY International Owner Registration OUTSIDE THE UNITED STATES AND CANADA • It is important that your selling dealer fills out the Warranty Registration Card completely and mails it to the distributor or Marine Power Service Center responsible for administering the warranty registration/claim program for your area.
WARRANTY 0006 Warranty Policies Mercury MerCruiser One Year Limited Warranty (Gasoline Fueled Products Only) WHAT IS COVERED Mercury Marine warrants its new products to be free of defects in material and workmanship during the period described below. DURATION OF COVERAGE This Limited Warranty provides coverage for either one (1) year from the date the product is first sold to a recreational use retail purchaser, or the date on which the product is first put into service, whichever occurs first.
WARRANTY HOW TO OBTAIN WARRANTY COVERAGE The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair.
WARRANTY 218.0 California Emissions Limited Warranty The California Air Resources Board has promulgated air emissions regulations for inboard and sterndrive engines. The regulations apply to all inboard and sterndrive engines that were manufactured for the 2003 model year1 and later.
WARRANTY WHAT MERCURY WILL DO Mercury Marine’s sole and exclusive obligation under this warranty is limited to, at our expense and at our option, repairing or replacing defective parts with new or Mercury Marine certified re–manufactured parts, or refunding the purchase price of the Mercury product. Mercury reserves the right to improve or modify products from time to time without assuming an obligation to modify products previously manufactured.
WARRANTY COMPONENTS OF THE EMISSIONS CONTROL SYSTEM 1. Fuel Metering System a. Carburetor and internal parts (and/or pressure regulator or fuel injection system) b. Intake valve(s) 2. Air Induction System a. Intake manifold 3. Ignition System a. Spark plugs b. Electronic ignition system c. Ignition coil and/or control module d. Ignition wires 4. Positive Crankcase Ventilation (PCV) System a. PCV Valve b. Oil filler cap 5. Exhaust System a. Exhaust manifold b. Exhaust elbow c. Intermediate exhaust elbow d.
WARRANTY California Emission Control Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board is pleased to explain the emission control system warranty on your 2003 model year1 and later inboard or sterndrive engine. In California, new inboard and sterndrive engines must be designed, built and equipped to meet the State’s stringent anti-smog standards.
WARRANTY 0007 3 Year Limited Warranty Against Corrosion (Worldwide) WHAT IS COVERED Mercury Marine warrants that each new Mercury, Mariner, Mercury Racing, Sport Jet, M2 Jet Drive, Tracker by Mercury Marine Outboard, MerCruiser Inboard or Sterndrive engine (Product) will not be rendered inoperative as a direct result of corrosion for the period of time described below.
WARRANTY HOW TO OBTAIN WARRANTY COVERAGE The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair.
WARRANTY 0008 Transferable Warranty The product warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to products used for commercial applications. Direct Sale By Owner • The second owner can be registered as the new owner and retain the unused portion of the limited warranty by sending the former owner’s plastic Owner Warranty Registration Card and a copy of the bill of sale to show proof of ownership.
WARRANTY 219.01 California Emission Certification Label Star Label Your boat is labeled on the hull with one of the following star labels. The Symbol for Cleaner Marine Engines Means: Cleaner Air and Water - for a healthier lifestyle and environment. Better Fuel Economy - burns up to 30-40 percent less gas and oil than conventional carbureted two–stroke engines, saving money and resources. Longer Emission Warranty - Protects consumer for worry free operation.
WARRANTY NOTES: Page 14 90-860168040 JANUARY 2004
GETTING TO KNOW YOUR POWER PACKAGE GETTING TO KNOW YOUR POWER PACKAGE Table of Contents Features And Controls . . . . . . . . . . . . . . . . . Lanyard Stop Switch . . . . . . . . . . . . . . . . . . Instrumentation . . . . . . . . . . . . . . . . . . . . . . . Remote Controls . . . . . . . . . . . . . . . . . . . . . Panel Mounted . . . . . . . . . . . . . . . . . . . . Console Mounted . . . . . . . . . . . . . . . . . . Power Trim . . . . . . . . . . . . . . . . . . . . . . . . . .
GETTING TO KNOW YOUR POWER PACKAGE 0010 Features And Controls 0011 Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves outside the operator’s position (as in accidental ejection from the operator’s position).
GETTING TO KNOW YOUR POWER PACKAGE Activation of the lanyard stop switch will stop the engine immediately, but the boat will continue to coast for some distance depending upon the velocity and degree of any turn at shut down. However, the boat will not complete a full circle. While the boat is coasting, it can cause injury to anyone in the boat’s path as seriously as the boat would when under power.
GETTING TO KNOW YOUR POWER PACKAGE 0012.2 Instrumentation The following is a brief explanation of the instrumentation typically found on some boats. The owner/operator should be familiar with all instruments and their functions. Because of the large variety of instrumentation and manufacturers, you should have your boat dealer explain the particular gauges and normal readings for your boat.
GETTING TO KNOW YOUR POWER PACKAGE 0014 Remote Controls Your boat may be equipped with a Mercury Precision Parts or Quicksilver remote controls. All controls may not have all features shown. Consult your dealer for a description and/or demonstration of your remote control. 0015.
GETTING TO KNOW YOUR POWER PACKAGE 0242.00 CONSOLE MOUNTED b b d c a a c mc79503 a b c d d 79690 - Throttle only button - Control handles - Power Trim switch - Trailer switch Throttle Only Button - Allows engine throttle advancement without shifting the engine. This is done by disengaging the shift mechanism from the control handle. The throttle only button can be depressed only when the remote control handle is in the NEUTRAL position, and should only be used to assist in starting the engine.
GETTING TO KNOW YOUR POWER PACKAGE 0169.02 Power Trim Power Trim allows the operator to adjust the sterndrive angle while underway to provide the ideal boat angle for varying load and water conditions. Also, the Power Trim system Trailering feature allows the operator to raise and lower the sterndrive unit for trailering, beaching, launching, and low speed operation (below 1200 rpm engine speed), shallow water operation.
GETTING TO KNOW YOUR POWER PACKAGE Trimming sterndrive unit DOWN/IN can: • Help the boat accelerate and plane off quicker • Generally improve the ride in choppy water • In most cases, reduce boat speed • If in excess, lower the bow of some boats to a point at which they begin to plow with their bow in the water while on plane. This can result in an unexpected turn in either direction called bow steering or over steering if any turn is attempted or if a significant wave is encountered.
GETTING TO KNOW YOUR POWER PACKAGE 0018.04 Electrical System Overload Protection If an electrical overload occurs, a fuse will blow or the circuit breaker will trip open. The cause must be found and corrected before replacing the fuse or resetting the circuit breaker. NOTE: In an emergency, when the engine must be operated and the cause for the high current draw cannot be located and corrected, turn OFF or disconnect all accessories connected to the engine and instrumentation wiring.
GETTING TO KNOW YOUR POWER PACKAGE 0172.04 4. The Power Trim System is protected from overload by a 110 amp fuse and a 20 amp in-line fuse on the power trim pump. 79779 5. The Quicksilver Three-Button Power Trim Control Panel is further protected by a 20 amp in-line fuse.
GETTING TO KNOW YOUR POWER PACKAGE 0020.05 Audio Warning System Your Mercury MerCruiser power package may be equipped with an Audio Warning System. The Audio Warning System will not protect the engine from damage. It is designed to warn the operator that a problem has occurred.
GETTING TO KNOW YOUR POWER PACKAGE 0220.01 Emissions Information Emission Control Information Label A tamper-resistant Emission Control Information label is affixed in a visible location to the engine at time of manufacture by MerCruiser. In addition to the required emissions statement, the label lists the engine serial number, family, FEL (emission level), date of manufacture (month, year), and the engine displacement.
GETTING TO KNOW YOUR POWER PACKAGE 0221.01 Star Label Beginning January 1, 2003, one 3-Star label will be included with each factory-certified MerCruiser engine. All Mercury MerCruiser engines (500 hp and below) will have a 3-Star Ultra Low Emission rating. The 3-Star label identifies that these engines meet the California Air Resources Board’s Sterndrive and Inboard marine engine 2003 exhaust emission standards. Engines meeting these standards have 65% lower emissions that One Star - Low Emission engines.
GETTING TO KNOW YOUR POWER PACKAGE NOTES: Page 28 90-860168040 JANUARY 2004
ON THE WATER ON THE WATER Table of Contents Safe Boating Suggestions . . . . . . . . . . . . . . Be Alert To Carbon Monoxide Poisoning . . . . . . . . . . . Good Ventilation . . . . . . . . . . . . . . . . . . . Poor Ventilation . . . . . . . . . . . . . . . . . . . . Basic Boat Operation . . . . . . . . . . . . . . . . . . . Launching And Boat Operation Care . . . . Operation Chart . . . . . . . . . . . . . . . . . . . . Starting And Stopping The Engine . . . . . .
ON THE WATER 0022 Safe Boating Suggestions In order to safely enjoy the waterways, familiarize yourself with local and all other governmental boating regulations and restrictions and also consider the following suggestions. • Know and obey all nautical rules and laws of the waterways. Mercury MerCruiser strongly recommends that all powerboat operators complete a boating safety course. Courses are offered in the U.S.A. by: The U.S.
ON THE WATER • Watch for signs of weather change and avoid foul weather and rough-sea boating. • Tell someone where you are going and when you expect to return. • Passenger boarding. Stop the engine whenever passengers are boarding, unloading or are near the back (stern) of the boat. Shifting the drive unit into neutral is not sufficient. • Use personal flotation devices. Federal Law requires that there be a U. S.
ON THE WATER • Know your boating area and avoid hazardous locations. • Be alert. The operator of the boat is responsible by law to “maintain a proper lookout by sight and hearing.” The operator must have an unobstructed view particularly to the front. No passengers, load or fishing seats should block the operators view when operating the boat above idle or planing transition speed. Watch out for others, the water and your wake.
ON THE WATER 0024.01 GOOD VENTILATION Ventilate the passenger area by opening the side curtains or forward hatches to remove fumes. mc79553 Courtesy of ABYC Example of desired air flow through the boat 0025.01 POOR VENTILATION Under certain conditions, permanently enclosed or canvas enclosed cabins or cockpits with insufficient ventilation may draw in carbon monoxide. Install one or more carbon monoxide detectors in your boat.
ON THE WATER 0026 Basic Boat Operation 0027.1 Launching And Boat Operation Care CAUTION To avoid possible ingestion of water that can damage engine components: • Do NOT turn the ignition key off when the engine is above idle speed. When launching your boat from a steep ramp, enter the water slowly. • Do NOT use the lanyard stop switch to shut off the engine above idle speed.
ON THE WATER 0028.05 OPERATION CHART Operation Chart BEFORE STARTING AFTER STARTING WHILE UNDERWAY Observe all gauges to check condition of engine. If not normal, stop engine. Observe all gauges Turn ignition key to to check condition OFF position. of engine. If not normal, stop engine. Open engine hatch. Check for fuel, oil, water, fluid and exhaust leaks. Listen for the audio alarm. Turn battery switch ON. Check shift and throttle control operation. Operate bilge blowers.
ON THE WATER 0029.03 Starting And Stopping The Engine NOTE: Only perform those functions applicable to your power package. 1. Check all items listed in Operation Chart. CAUTION Overheating from insufficient cooling water will cause engine and drive system damage. Ensure that there is sufficient water always available at water inlet holes during operation. WARNING Explosive gasoline fumes collect in the engine compartment.
ON THE WATER 0173 Starting Engine After Stopped While In Gear IMPORTANT: Avoid stopping the engine if the sterndrive unit is in gear. If the engine does stop, refer to the following procedure: 1. Push and pull repeatedly on the remote control handle until handle returns to the NEUTRAL/IDLE position. This may take several tries if the power package was operating above idle rpm when the engine stopped. 2. After the handle returns to the NEUTRAL/IDLE position, resume normal starting procedures.
ON THE WATER 0032 Protecting People In The Water While You Are Cruising It is very difficult for a person standing or floating in the water to take quick action to avoid a boat heading in his/her direction even at slow speed. Always slow down and exercise extreme caution any time you are boating in an area where there might be people in the water. Whenever a boat is moving (coasting) in NEUTRAL/IDLE, there is sufficient force by the water on the propeller to cause the propeller to rotate.
ON THE WATER 0131.02 Passenger Safety Message - Pontoon And Deck Boats WARNING Avoid serious injury or death from falling over the front end of a pontoon or deck boat and coming in contact with the boat hull or propeller. Stay back from the front end of the deck and remain seated while the boat is in motion. Whenever the boat is in motion, observe the location of all the passengers. Do not allow any passengers to stand or use seats other than those designated for traveling faster than idle speed.
ON THE WATER 0034.01 Wave And Wake Jumping mc79675 WARNING Avoid serious injury or death from being thrown within or out of a boat when it lands after jumping a wave or wake. Avoid wave or wake jumping whenever possible. Instruct all occupants that if a wake or wave jump occurs, get low and hang on to a boat hand hold. Operating recreational boats over waves and wakes is a natural part of boating.
ON THE WATER 0035.02 Impact With Underwater Hazards mc79680 Reduce speed and proceed with caution whenever you’re driving a boat in shallow water or in areas where the waters are suspected of having underwater obstacles that could be struck by the underwater drive components, rudder or the boat bottom. IMPORTANT: The most important thing you can do to help reduce injury or impact damage from striking a floating or underwater object is control the boat speed.
ON THE WATER 0132 Drive Unit Impact Protection The power trim hydraulic system is designed to provide impact protection for the sterndrive unit. If a submerged object is struck while the boat is moving forward, the hydraulic system will cushion the kickup of the sterndrive unit as it clears the object, reducing damage to the unit.
ON THE WATER 0038 Cavitation Cavitation occurs when water flow cannot follow the contour of a fast-moving underwater object, such as a gear housing or a propeller. Cavitation permits the propeller to speed up, but the boat speed to reduce. Cavitation can seriously erode the surface of the gear housing or the propeller.
ON THE WATER 0040.01 Propeller Selection It is the responsibility of the boat manufacturer and/or the selling dealer to equip the power package with the correct propeller. Refer to Everything You Need To Know About Propellers (90-8614492). Select a propeller that will allow the engine power package to operate at or near the top end of the recommended WOT operating rpm range with a normal load.
ON THE WATER 0042 Getting Started 0041 20-Hour Break-In Period IMPORTANT: The first 20 hours of operation is the engine break-in period. Correct break-in is essential to obtain minimum oil consumption and maximum engine performance. During this break-in period, the following rules must be observed: • Do NOT operate below 1500 rpm for extended periods of time for the first 10 hours.
ON THE WATER NOTES: Page 46 90-860168040 JANUARY 2004
SPECIFICATIONS SPECIFICATIONS Table of Contents Specifications . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Recommendations . . . . . . . . . . . . . . . Fuel Ratings . . . . . . . . . . . . . . . . . . . . . . . Using Reformulated (Oxygenated) Gasolines (USA Only) . Gasolines Containing Alcohol . . . . . . . . 47 48 48 48 49 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Specifications . . . . . . . . . . . . . . . . . Fluid Specifications . . . . . . . . . . . . . . .
SPECIFICATIONS 0045 Specifications Fuel Recommendations IMPORTANT: Use of improper gasoline can damage your engine. Engine damage resulting from the use of improper gasoline is considered misuse of the engine, and damage caused thereby will not be covered under the limited warranty. FUEL RATINGS Mercury MerCruiser engines will operate satisfactorily when using a major brand of unleaded gasoline meeting the following specifications: USA and Canada - having a posted pump Octane Rating of 87 (R+M)/2 minimum.
SPECIFICATIONS 0047 GASOLINES CONTAINING ALCOHOL If the gasoline in your area contains either methanol (methyl alcohol) or ethanol (ethyl alcohol), you should be aware of certain adverse effects that can occur. These adverse effects are more severe with methanol. Increasing the percentage of alcohol in the fuel can also worsen these adverse effects.
SPECIFICATIONS 0048.01 Engine Oil To help obtain optimum engine performance and to provide maximum protection, we strongly recommend the use of MerCruiser 4-cycle 25W40 Engine Oil. This oil is a special blend of 25-weight and 40-weight oils for marine engines. If not available, a good grade, straight weight, detergent automotive oil of correct viscosity, with an API classification of SJ, CF-2, CH-4 may be used.
SPECIFICATIONS 0049 Engine Specifications 0237.00 Models 3.0L Horsepower1 135 Kilowatts1 101 Displacement Specified WOT rpm range2 Idle rpm in NEUTRAL2 3.
SPECIFICATIONS 0051.02 Fluid Specifications IMPORTANT: All capacities are approximate fluid measures. 0238.00 3.0 LITER (181 CID) IMPORTANT: It may be necessary to adjust oil levels depending on installation angle and cooling systems (heat exchanger and fluid lines). All models Capacity liters (U.S. qts) Fluid type Part number Engine oil (with filter)1 3.8 (4) MerCruiser 4-cycle 25W40 Engine Oil 92-802837A1 Seawater cooling system2 9 (8.
MAINTENANCE MAINTENANCE Table of Contents Owner/Operator Responsibilities . . . . . . . . Dealer Responsibilities . . . . . . . . . . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . Do-It-Yourself Maintenance Suggestions . . . . . . . . . . . . . Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . Sterndrive Maintenance Chart . . . . . . . . . . Routine Maintenance . . . . . . . . . . . . . . . . . Scheduled Maintenance . . . . . . . . . . . . . . .
MAINTENANCE 0054 Owner/Operator Responsibilities It is the operator’s responsibility to perform all safety checks, to ensure that all lubrication and maintenance instructions are complied with for safe operation and to return the unit to an authorized Mercury MerCruiser dealer for a periodic checkup. Normal maintenance service and replacement parts are the responsibility of the owner/operator and as such, are not considered defects in workmanship or material within the terms of the warranty.
MAINTENANCE 0056.1 Maintenance WARNING Avoid injury or death and power package damage from an electrical shock, fire or explosion. Always disconnect both battery cables from the battery before servicing the power package. CAUTION Fuel vapors can be present in the engine compartment. Avoid injury or power package damage caused by fuel vapors or explosion. Always ventilate the engine compartment prior to servicing the power package.
MAINTENANCE 0057 Do-It-Yourself Maintenance Suggestions Present-day marine equipment, such as your Mercury MerCruiser power package, are highly technical pieces of machinery. Electronic ignition and special fuel delivery systems provide greater fuel economies, but also are more complex for the untrained mechanic. If you are one of those persons who likes to do-it-yourself, here are some suggestions for you.
MAINTENANCE 0058 Inspection Inspect your power package often and at regular intervals to help maintain its top operating performance and correct potential problems before they occur. The entire power package should be checked carefully, including all accessible engine parts. Check for loose, damaged, or missing parts, hoses and clamps; tighten or replace as necessary. Check plug leads and electrical leads for damage. Remove and inspect the propeller.
MAINTENANCE 0137.03 Sterndrive Maintenance Chart (continued) Scheduled Maintenance * Every Every Every 200 300 100 Every Every hours hours hours or 2 5 or 3 or 3 annually years years years years Touch-up paint the power package. Change the crankcase oil and filter. Change the drive unit oil and retorque the connection of the gimbal ring to the steering shaft. Replace the water separating fuel filter and the boost pump pre-filter.
MAINTENANCE 0138.01 Sterndrive Maintenance Chart (continued) Scheduled Maintenance * Every Every Every 200 300 100 Every Every hours hours hours or 2 5 or 3 or 3 annually years years years years Check the electrical system for loose, damaged or corroded fasteners. Inspect the condition and the tension of the belts. Check the cooling system and the exhaust system hose clamps for tightness. Inspect both systems for damage or leaks.
MAINTENANCE 0166 Maintenance Record Date Page 60 Hour meter reading Serviced by Maintenance performed 90-860168040 JANUARY 2004
MAINTENANCE 0062 Engine Oil CAUTION ENVIRONMENTAL HAZARD! Discharge of oil or oil waste into the environment is restricted by law. Do not spill oil or oil waste into the environment when using or servicing your boat. Contain and dispose of oil or oil waste as defined by local authorities. 0063.11 Checking 1. Stop the engine. Allow approximately five minutes for the oil to drain into the oil pan. The boat must be at rest in the water. a 79685 Typical engine a - Dipstick tube 2. Remove the dipstick.
MAINTENANCE 0064.08 Filling IMPORTANT: Do not overfill the engine with oil. 1. Remove oil fill cap. a 79686 a - Oil fill cap IMPORTANT: Add the specified engine oil to bring the level up to, but not over, the FULL or “OK RANGE” mark on the dipstick. 2. Add the specified engine oil to bring the level up to, but not over, the FULL or “OK RANGE” mark on the dipstick. Engine model 3.0 liter (181 cid) Capacity liters (U.S. qts) Fluid type Part number 3.
MAINTENANCE 0065 Changing Oil and Filter Refer to the Maintenance schedule for the change interval. Engine oil should be changed before placing the boat in storage. IMPORTANT: Change engine oil when the engine is warm from operation. Warm oil flows more freely, carrying away more impurities. Use only recommended engine oil (refer to Specifications). 0066 QUICK DRAIN OIL 1. Remove the bilge drain plug. 2. Pull tether through the bilge drain. 3. Place the oil drain hose in a suitable container. 4.
MAINTENANCE 0068.10 ALL MODELS 1. Remove and discard oil filter. 2. Coat sealing ring on new filter with engine oil and install the filter. 3. Tighten oil filter securely (following filter manufacturer’s instructions). Do not overtighten. 4. Remove oil fill cap. IMPORTANT: Always use dipstick to determine exactly how much oil is required. IMPORTANT: Add the specified engine oil to bring the level up to, but not over, the FULL or “OK RANGE” mark on the dipstick. 5.
MAINTENANCE 0139.03 Power Steering Pump Fluid, If Equipped Checking 1. Stop the engine and center the sterndrive unit. 2. Remove the fillcap/dipstick and observe the level. a. Proper fluid level with engine at normal operating temperature should be between the full HOT and ADD marks. b. Proper fluid level with engine cold should be between the full COLD mark and the end of the dipstick. b a c 70546 79710 a - Power steering pump fill cap/dipstick b - Cold range c - Warm range 3.
MAINTENANCE 0142 Drive Unit Oil CAUTION ENVIRONMENTAL HAZARD! Discharge of oil or oil waste into the environment is restricted by law. Do not spill oil or oil waste into the environment when using or servicing your boat. Contain and dispose of oil or oil waste as defined by local authorities. Checking NOTE: Oil level will fluctuate during operation. Oil level should be checked with the engine cold, before starting. 1. Check the gear lube oil level.
MAINTENANCE 0144.04 Changing 1. Remove the gear lube monitor from the bracket. a 79682 a - Gear lube monitor 2. Empty the contents into a suitable container. 3. Install the monitor in the bracket. 4. Place the sterndrive unit in full trim limit OUT position, remove the oil fill/drain screw and sealing washer and drain the oil. b a 72522 a - Oil fill/drain screw b - Sealing washer 5. Remove the oil vent screw and sealing washer. Allow the oil to drain completely.
MAINTENANCE 6. Lower the sterndrive unit so that the propeller shaft is level. Fill the sterndrive unit, through the oil fill/drain hole, with specified gear lube until an air-free stream of lubricant flows from oil vent hole. Where used Part number Gear lube monitor 92-802854A1 Description High Performance Gear Lube IMPORTANT: Use only Quicksilver High Performance Gear Lube in sterndrive unit. 7. Install the oil vent screw and sealing washer. 8.
MAINTENANCE 0145.05 Power Trim Pump Fluid Checking 1. Place the sterndrive unit in full DOWN/IN position. 2. Remove the fill cap from the reservoir. a 79699 b 79779 c a - Fill cap (top and underneath side views) b - Reservoir fill neck c - “MIN” and “MAX” lines 3. Observe the oil level. Level must be between the “MIN” and “MAX” lines on the reservoir. 4. Fill as necessary with the specified fluid. Description Power Trim And Steering Fluid Where used Part number Power trim pump 92-802880A1 0146.
MAINTENANCE 0076 Battery Refer to specific instructions and warnings accompanying your battery. If this information is not available, observe the following precautions when handling a battery. WARNING Avoid serious injury from fire or explosion. Do not use jumper cables and a booster battery to start engine. Do not recharge a weak battery in the boat. Remove battery and recharge in a ventilated area away from fuel vapors, sparks or flames. WARNING Batteries contain acid which can cause severe burns.
MAINTENANCE 0074.05 Flame Arrestor and Related Components Cleaning 1. Remove the crankcase ventilation hose from the fitting on the side of the flame arrestor housing. 2. Remove the flame arrestor. b a c 79696 a - Flame arrestor b - Flame arrestor nut and washer c - Crankcase ventilation hose 3. Clean the flame arrestor in water or steam. Dry with compressed air or allow to air dry completely. 4. Clean the crankcase ventilation hoses. Dry with compressed air or allow to air dry completely. 5.
MAINTENANCE 0167.02 Positive Crankcase Ventilation Valve (PCV) CHANGING IMPORTANT: Use only Mercury MerCruiser replacement parts to ensure compliance with emission regulations. 1. Remove PCV valve from port valve cover. a b 79697 a - PCV valve b - Hose 2. Disconnect it from the hose and discard the valve. 3. Install a new PCV valve in valve cover and reconnect the hose. 4. Ensure valve is tightly seated in valve cover.
MAINTENANCE 0078 Lubrication 0148.02 Power Steering System WARNING Do not grease steering cable while extended. Hydraulic lock could occur and cause loss of steering control. 1. If Steering Cable Has Grease Fittings: Turn steering wheel until steering cable is fully retracted into cable housing. Apply approximately 3 pumps of grease from a typical hand-operated grease gun. NOTE: If steering cable does not have grease fitting, inner wire of cable cannot be greased.
MAINTENANCE 3. Lubricate the steering system pivot points. A a 71904 a - Steering system pivot points Description Where used Part number A SAE 30W Engine Oil Pivot points Obtain Locally 4. On dual engine boats: Lubricate the tie bar pivot points. Description Where used Part number SAE 30W Engine Oil Pivot points Obtain Locally 5.
MAINTENANCE 0079.04 Throttle Cable 1. Lubricate the pivot points. A a 79696 a - Pivot points Description Where used Part number A Engine Oil Pivot points Obtain Locally 0080.01 Shift Cable - Typical 1. Lubricate the pivot points and the guide contact surfaces.
MAINTENANCE 0150 Engine Coupler 1. Lubricate engine coupler splines through grease fittings on coupler by applying approximately 8-10 pumps of grease from a typical hand-operated grease gun. NOTE: If the boat is operated at idle for prolonged periods of time, coupler should be lubricated Alpha Models - every 150 hours.
MAINTENANCE 0152 Propellers 0153 Alpha WARNING Avoid Injury: Remote Control must be in NEUTRAL and ignition key removed from switch before removing and/or installing propeller. WARNING Avoid Injury: Place a block of wood between anti-ventilation plate and propeller to protect hands from propeller blades and to prevent propeller from rotating when removing propeller nut. CAUTION Avoid Injury: Periodically check propeller nut for tightness during boating season.
MAINTENANCE 0156.01 INSTALLATION d e a b f g c 76910 a b c d e f g - Propeller shaft - Thrust hub - Flo-Torque II drive hub - Propeller - Drive sleeve - Locking tab washer - Propeller nut IMPORTANT: If reusing tab washer, carefully inspect tabs for cracks or other damage. Replace tab washer if condition is questionable. 1. Apply a liberal coat of one of the following lubricants to the propeller shaft.
MAINTENANCE 0200.01 Drive Belts WARNING Avoid possible serious injury. Make sure engine is shut off and ignition key is removed before inspecting belt. b a d c a b c d 71428 - Power steering pump pulley - Water circulating pump pulley - Crankshaft pulley - Alternator pulley Checking 1. Inspect the drive belt for proper tension and for the following: • Excessive wear • Cracks NOTE: Minor, transverse cracks (across the belt width) may be acceptable.
MAINTENANCE 201.01 Replacing - Front Mount Models POWER STEERING PUMP DRIVE BELT, IF EQUIPPED 1. Loosen power steering pump attaching bolts and mounting bolts. 2. Pivot power steering pump toward engine, as required, until belt can be removed. 3. Install new drive belt on pulleys. Adjust tension. d a c 50633 b a b c d - Power steering belt - Spacer block - Alternator - Alternator belt ALTERNATOR BELT 1. Remove power steering belt, if equipped. 2.
MAINTENANCE 202.01 Replacing - Side Mount Models POWER STEERING PUMP DRIVE BELT, IF EQUIPPED 1. Loosen power steering pump attaching bolts and mounting bolts. 2. Pivot power steering pump toward engine, as required, until belt can be removed. 3. Install new drive belt on pulleys. Adjust tension as outlined in the following. ALTERNATOR BELT 1. Remove power steering pump drive belt, if equipped. 2. Loosen the alternator. Remove and replace the alternator belt. 3. Install power steering belt, if equipped.
MAINTENANCE 0161.04 Corrosion Protection Whenever 2 or more dissimilar metals (like those found on the sterndrive) are submerged in a conductive solution, such as saltwater, polluted water or water with a high mineral content, a chemical reaction takes place causing electrical current to flow between metals. The electrical current flow causes the metal that is most chemically active, or anodic, to erode.
MAINTENANCE Anodic Plate - Is mounted on the front of the gearcase and serves as a sacrificial anode. a 79273 Alpha Models a - Anode Drive Mounted Anodic Block (if equipped) - Is mounted to underside of gimbal housing and serves as a sacrificial anode. 79711 Anode Kit (if equipped) - Mounted to boat transom. Acts as a sacrificial anode.
MAINTENANCE Trim Cylinder Anodes - are mounted on each trim cylinder. a 79712 a - Trim cylinder anodes Bearing Carrier Anode - is located in front of the propeller, between the front side of the propeller and the gear housing. b a 71958 a - Bearing carrier anode b - Screws In addition to the corrosion protection devices, the following steps should be taken to inhibit corrosion: 1. Paint your power package; refer to Painting Your Power Package. 2.
MAINTENANCE 0162.02 Painting Your Power Package IMPORTANT: Corrosion damage that results from the improper application of anti-fouling paint will not be covered by the limited warranty. 1. Painting Boat Hull or Boat Transom: Anti-fouling paint may be applied to boat hull and boat transom but you must observe the following: IMPORTANT: Do not paint anodes or MerCathode System reference electrode and anode, as this will render them ineffective as galvanic corrosion inhibitors.
MAINTENANCE 0163 Emissions (Europe Only) The following information applies only to engines with a special emissions kit installed. If the kit has been installed, your engine complies with SAV1 Regulations. 0208.01 Sealed Carburetor Mixture Screws CAUTION Do not remove mixture screw seals and/or attempt to adjust fuel mixture setting. Tampering with the mixture setting on this engine could affect the exhaust emissions level, thus voiding the emissions certification.
MAINTENANCE 0165.02 Installing Test Probes IMPORTANT: The testing dealer or agency will be equipped with the appropriate test equipment and adapters for this engine. The test probes should be installed as follows: 1. Remove plug from exhaust elbow. a 74645 a - Exhaust elbow plug 2. Apply sealant to the threads of the adapter fitting that go into the exhaust elbow.
MAINTENANCE NOTES: Page 88 90-860168040 JANUARY 2004
STORAGE STORAGE Table of Contents Cold Weather Or Extended Storage . . . . . . Preparing Your Power Package For Storage . . . . . . . . . . . . . . . . . . . . . . . . . Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining Instructions . . . . . . . . . . . . . . . . . . . 3.0L Single Point Drain . . . . . . . . . . . . . . . . Draining Seawater Section of Closed Cooled (Coolant) Models . . . . . . . Sterndrive . . . . . . . . . . . . . . . . . . . . . . . . . . .
STORAGE 0084.01 Cold Weather Or Extended Storage IMPORTANT: Mercury MerCruiser strongly recommends that this service should be performed by an authorized Mercury MerCruiser dealer. Damage caused by freezing IS NOT covered by the Mercury MerCruiser Limited Warranty. CAUTION Seawater section of cooling system MUST BE COMPLETELY drained for winter storage, or immediately after cold weather use, if the possibility of freezing temperatures exist.
STORAGE 4. Operate the engine sufficiently to bring it up to normal operating temperature and allow fuel with Quicksilver Gasoline Stabilizer to circulate through the fuel system. Shut off engine. 5. Drain the engine. 6. Ensure that the sterndrive vent holes and water drain holes and passages are unobstructed and open (refer to Draining - Sterndrive). 7.
STORAGE 4. Drain seawater section of cooling system as outlined in Draining Instructions section. 5. On Models with Closed Cooling System: Test coolant to ensure that it will withstand the lowest temperature expected during storage. 6. Service batteries per manufacturer’s instructions. 7. Clean outside of engine and repaint any areas required with Primer and Spray Paint. After paint has dried, wipe down with Corrosion Guard.
STORAGE 0088.2 Draining Instructions CAUTION Ensure that boat is out of the water or seacock is closed and bilge pump is operating before beginning procedure. Excess water in bilge can damage engine or cause boat to sink. CAUTION Do not operate engine with drain system open. Excess water in bilge can damage engine or cause boat to sink. IMPORTANT: Boat must be as level as possible to ensure complete draining of cooling system.
STORAGE 205 3.0L Single Point Drain CAUTION Ensure bilge pump is operating before beginning procedures. Excess water in bilge can damage engine or cause boat to sink. CAUTION Allow engine to cool down before disconnecting blue drain hoses. Engine water temperature can exceed 71° C (160° F). CAUTION Do not operate engine with blue drain hoses disconnected. Hot water can discharge violently. IMPORTANT: Do NOT start or operate engine at any point in this procedure. 1. Turn on bilge pump. 2.
STORAGE 3. Pull T-handle until the hose guide is in contact with the quick connect fittings. a b 76243 a - T-handle b - Hose guide 4. Push down on T-handle to force the blue drain hoses below their connection points to the block. 5. Ensure water is draining from both blue drain hoses. If water is not draining from one or both blue drain hoses, go to Clearing Clogged Blue Drain Hoses. 6. Leave blue drain hoses disconnected until all water has drained from engine. 7.
STORAGE 0239.00 Draining Seawater Section of Closed Cooled (Coolant) Models CAUTION If boat is in the water, seacock must remain closed until engine is to be re-started to prevent water from flowing back into cooling system and/or boat. If boat is not fitted with a seacock, water inlet hose must be left disconnected and plugged to prevent water from flowing back into cooling system and/or boat.
STORAGE NOTE: It may be necessary to lift or bend hoses to allow water to drain completely. 4. Remove and lower the hose from the water inlet to power steering cooler, if equipped, or water inlet to heat exchanger. a b 75488 a - Power steering cooler, if equipped b - Water inlet to heat exchanger hose 5. Make sure gear housing water vent and drain holes, speedometer pitot hole and trim tab cavity vent and drain holes are open and unobstructed.
STORAGE 7. After cooling system has been drained completely apply sealant to aft heat exchanger plug. Install drain plugs, reconnect hoses and tighten all hose clamps securely.
STORAGE 0240 Sterndrive NOTE: This procedure is needed only for salty, brackish, mineral laden, or polluted water applications and for cold weather or extended storage. 1. Insert a small wire (repeatedly) to make sure that vent holes and water drain holes and passages (as shown) are unobstructed and open.
STORAGE 0206.01 Clearing Clogged Blue Drain Hoses CAUTION Allow engine to cool down before disconnecting blue drain hoses. Engine water temperature can exceed 71° C (160° F). CAUTION Ensure that the bilge pump is operating before beginning procedures. Excess water in bilge can damage engine or cause boat to sink. 1. If engine can be started proceed to Step 2. If engine cannot be started, proceed to Step 8. 2. Reconnect the UNCLOGGED blue drain hose to the bracket. 3.
STORAGE 7. Shut off engine. Disconnect water source if connected to flush device. 8. Attach the female end of the water hose adapter fitting to a water supply. 76287 9. Attach the CLOGGED blue drain hose to the male end on the water hose adapter fitting. 10. Fully open the water supply and allow it to run for 1 minute. 11. Turn off the water supply. 12. Disconnect the water hose adapter from the blue drain hose and the water hose. 13.
STORAGE 0191.02 Flushing The Power Package Consult your authorized Mercury MerCruiser dealer for further explanation. 0192.01 Sterndrive Water Pickup 79716 Side pickup 0193.01 FLUSHING ATTACHMENTS Flushing Device 91-44357Q2 Description: Attaches to the drive unit water intakes, provides a fresh water connection when flushing the cooling system or operating the engine.
STORAGE 0194 NOTE: Flushing is needed only for salty, brackish, mineral laden or polluted water applications. Flushing is recommended after each outing for best results. CAUTION If flushing with the boat in the water, seawater can flow into the engine causing engine damage. Water inlet must be closed when flushing the engine. 1. Drain the seawater section of the cooling system. 2. If flushing cooling system with boat in water: a. Raise sterndrive unit to TRAILER position. b.
STORAGE CAUTION Suction created by the seawater pickup pump may collapse the flushing water hose causing the engine to overheat. Avoid engine damage from overheating, DO NOT operate the engine above 1500 rpm. 7. Slowly advance throttle until engine reaches 1300 rpm (+/–100 rpm). CAUTION Engine overheating can cause engine damage. To avoid, observe the water temperature gauge and ensure that the engine is operating in the normal range. 8.
STORAGE 0101 Power Package Recommissioning 1. Ensure that all cooling system hoses are connected properly and hose clamps are tight. CAUTION When installing the battery, be sure to connect the NEGATIVE (–) battery cable to the NEGATIVE (–) battery terminal and the POSITIVE (+) battery cable to the POSITIVE (+) battery terminal. If the battery cables are reversed, electrical system damage will result. 2. Install a fully-charged battery.
STORAGE NOTES: Page 106 90-860168040 JANUARY 2004
TROUBLESHOOTING TROUBLESHOOTING Table of Contents Troubleshooting Charts . . . . . . . . . . . . . . . Starter Motor Will Not Crank Engine, Or Cranks Slow . . . . . . . . . . . . . . . . . . . . . Engine Will Not Start, Or Is Hard To Start . . . . . . . . . . . . . . . . . . Engine Runs Rough, Misses And/Or Backfires . . . . . . . . . . . . . . . . . . . . Poor Performance . . . . . . . . . . . . . . . . . . . Excessive Engine Temperature . . . . . . . . Insufficient Engine Temperature . . . . . . .
TROUBLESHOOTING 0103 Troubleshooting Charts Starter Motor Will Not Crank Engine, Or Cranks Slow Possible Cause Remedy Battery switch turned off. Turn switch on. Remote control not in neutral position. Position control lever in neutral. Open circuit breaker or blown fuse. Check and reset circuit breaker or replace fuse. Loose or dirty electrical connections or damaged wiring. Check all electrical connections and wires (especially battery cables). Clean and tighten faulty connection. Bad battery.
TROUBLESHOOTING 0105.1 Engine Runs Rough, Misses And/Or Backfires Possible Cause Remedy Clogged fuel filter. Replace filter. Stale or contaminated fuel. If contaminated, drain tank. Fill with fresh fuel. Kinked or clogged fuel line or fuel tank vent line. Replace kinked lines or blow out lines with compressed air to remove obstruction. Choke not operating properly. Check choke linkages for binding or an obstruction. Flame Arrestor dirty. Clean Flame Arrestor. Faulty ignition system component.
TROUBLESHOOTING 0107.2 Excessive Engine Temperature Possible Cause Remedy Water inlet or seacock closed. Open. Drive belt loose or in poor condition. Replace or adjust belt. Seawater pickups or sea strainer obstructed. Remove obstruction. Faulty thermostat. Replace. Coolant level low in closed cooling section. Check for cause of low coolant level and repair. Fill system with proper coolant solution. Heat Exchanger Cores plugged with foreign material Clean Heat Exchanger.
TROUBLESHOOTING 0111 Battery Will Not Come Up On Charge Possible Cause Remedy Excessive current draw from battery. Turn off non-essential accessories. Alternator drive belt loose or in poor condition. Replace and/or adjust. Unacceptable battery condition. Test battery. Loose or dirty electrical connections or damaged wiring. Check all associated electrical connections and wires (especially battery cables). Clean and tighten faulty connections. Repair or replace damaged wiring.
TROUBLESHOOTING 0175 Steering Wheel Turns Hard Or Jerky Possible Cause Remedy Low power steering pump fluid level. Check for leak. Refill system with fluid. Drive belt loose or in poor condition. Replace and/or adjust. Insufficient lubrication on steering components. Lubricate. Loose or missing steering fasteners or parts. Check all parts and fasteners if any are loose or missing, see authorized Mercury MerCruiser dealer immediately. Contaminated power steering fluid.
CUSTOMER ASSISTANCE INFORMATION CUSTOMER ASSISTANCE INFORMATION Table of Contents Owner Service Assistance . . . . . . . . . . . . . Local Repair Service . . . . . . . . . . . . . . . . . Service Away From Home . . . . . . . . . . . . Stolen Power Package . . . . . . . . . . . . . . . Attention Required After Submersion . . . Replacement Service Parts . . . . . . . . . . . Parts And Accessories Inquiries . . . . Resolving A Problem . . . . . . . . . . . . . . . . . Mercury Marine Service Offices . . . . .
CUSTOMER ASSISTANCE INFORMATION 0113 Owner Service Assistance Local Repair Service Always return your Mercury MerCruiser powered boat to your authorized dealer should the need for service arise. Only he has the factory trained mechanics, knowledge, special tools and equipment and the genuine Quicksilver parts and accessories* to properly service your engine should the need occur. He knows your engine best.
CUSTOMER ASSISTANCE INFORMATION 0117 Replacement Service Parts WARNING Electrical, ignition and fuel system components on Mercury MerCruiser Engines and Sterndrives are designed and manufactured to comply with U.S. Coast Guard Rules and Regulations to minimize risks of fire or explosion. Use of replacement electrical, ignition or fuel system components, which do not comply to these rules and regulations, could result in a fire or explosion hazard and should be avoided.
CUSTOMER ASSISTANCE INFORMATION 0119 Resolving A Problem Satisfaction with your Mercury MerCruiser product is very important to your dealer and to us. If you ever have a problem, question or concern about your power package, contact your dealer or any authorized Mercury MerCruiser dealership. If additional assistance is required, take these steps: 1. Talk with the dealership’s sales manager or service manager. If this has already been done, then contact the owner of the dealership. 79677 2.
CUSTOMER ASSISTANCE INFORMATION 0120.01 Mercury Marine Service Offices For assistance, call, fax or write. Please include your daytime telephone number with mail and fax correspondence. Telephone Fax 79674 Mail 79675 79676 United States Mercury MerCruiser (405) 743-6566 (405) 743-6570 3003 N. Perkins Rd. Stillwater, OK 74075 Canada Mercury Marine Ltd. (905) 567-MERC (6372) (905) 567-8515 2395 Meadowpine Blvd.
CUSTOMER ASSISTANCE INFORMATION 0121 Customer Service Literature English Language English language publications are available from: Mercury Marine Attn: Publications Department W6250 West Pioneer Road P.O. Box 1939 Fond du Lac, WI 54935-1939 Outside the United States and Canada, contact the nearest Mercury Marine or Marine Power International Service Center for further information. When ordering be sure to: • List your product, model, year and serial numbers.
CUSTOMER ASSISTANCE INFORMATION Autres langues Pour obtenir un Manuel d’utilisation et d’entretien dans une autre langue, contactez le centre de service après–vente international Mercury Marine ou Marine Power le plus proche pour toute information. Une liste des numéros de pièces en d’autres langues accompagne votre bloc–moteur.
CUSTOMER ASSISTANCE INFORMATION 0122 Ordering Literature Before ordering literature, please have the following information about your power package available: Model __________ Horsepower__________ Serial Number_____________ Year_______ United States and Canada For information on additional literature that is available for your particular Mercury MerCruiser power package and how to order that literature contact your nearest dealer or contact: Mercury Marine Telephone Fax 79674 Mail 79676 79675 (920) 9
