i 90-899194001 806 Air Deck 240, 270, 310, 340 Warranty Message The product you have purchased comes with a limited warranty from Mercury Marine. The terms of the warranty are set forth in the Warranty Information Section of this manual. The warranty statement contains a description of what is covered, what is not covered, the duration of coverage, how to best obtain warranty coverage, important disclaimers and limitations of damages, and other related information.
Record your Hull Identification Number (HIN) and engine model/ serial number. The HIN is located on the back of the boat on the starboard side. The engine model/serial number is located on the swivel bracket. You will need this information to obtain parts, warranty service or provide information if your inflatable boat is stolen. Purchase Date Dealer Name Address Phone HIN Engine Serial Number Engine Model Number Mercury Marine, Fond du Lac, Wisconsin U.S.A. Litho in U.S.A.
TABLE OF CONTENTS WARRANTY INFORMATION Transfer of Warranty....................................................................1 Warranty Registration United States and Canada.......................1 Mercury Inflatable Boat Limited Warranty United States and Canada........................................................................................2 GENERAL INFORMATION Boater's Responsibilities..............................................................6 Before Operating Your Boat .....................
TABLE OF CONTENTS Towing.......................................................................................28 Air Chamber Deflates Accidently...............................................28 Beaching....................................................................................28 MAINTENANCE Cleaning Procedure...................................................................29 Deflating.....................................................................................29 Folding Instructions.....
WARRANTY INFORMATION Transfer of Warranty The limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused portion of the limited warranty. This will not apply to products used for commercial applications. To transfer the warranty to the subsequent owner, send or fax a copy of the bill of sale or purchase agreement, new owner’s name, address and hull identification number (HIN) to Mercury Marine’s warranty registration department.
WARRANTY INFORMATION Mercury Marine Attn: Warranty Registration Department W6250 W. Pioneer Road P.O. Box 1939 Fond du Lac, WI 54936-1939 920-929-5054 Fax 920-929-5893 NOTE: Registration lists must be maintained by Mercury Marine and any dealer on marine products sold in the United States, should a safety recall notification under the Federal Safety Act be required. 2. To be eligible for warranty coverage, the product must be registered with Mercury Marine.
WARRANTY INFORMATION DURATION OF COVERAGE The fiberglass hull, air deck® floor, all hull attachments and accessories, but not limited to, floorboards. seats, rope holders, oar locks, oars, rope, air pump, lifting handles, d‑rings, oar holders, valves, seat webbings, and transom integrity are covered by this Limited Warranty for one (1) year from the date the product is first sold, or the date on which the product is first put into service, whichever occurs first.
WARRANTY INFORMATION HOW TO OBTAIN WARRANTY COVERAGE The customer must provide Mercury with a reasonable opportunity to repair, and reasonable access to the product for warranty service. Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product. If purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury. We will then arrange for the inspection and any covered repair.
WARRANTY INFORMATION DISCLAIMERS AND LIMITATIONS: THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME STATES/COUNTRIES DO NOT ALLOW FOR THE DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT, THEY MAY NOT APPLY TO YOU.
GENERAL INFORMATION Boater's Responsibilities The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the boat. Be sure at least one additional person on board is instructed in the basics of starting and operating the outboard and boat handling in case the driver is unable to operate the boat.
GENERAL INFORMATION Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from the operator's position (as in accidental ejection from the operator's position) to activate the switch. Tiller handle outboards and some remote control units are equipped with a lanyard stop switch. A lanyard stop switch can be installed as an accessory ‑ generally on the dashboard or side adjacent to the operator's position.
GENERAL INFORMATION Important Safety Information: The purpose of a lanyard stop switch is to stop the engine when the operator moves far enough away from the operator's position to activate the switch. This would occur if the operator accidentally falls overboard or moves within the boat a sufficient distance from the operator's position.
GENERAL INFORMATION ! WARNING Avoid serious injury or death from deceleration forces resulting from accidental or unintended stop switch activation. The boat operator should never leave the operator's station without first disconnecting the stop switch lanyard from the operator. Accidental or unintended activation of the switch during normal operation is also a possibility.
GENERAL INFORMATION WHILE BOAT IS STATIONARY ! WARNING Stop your engine immediately whenever anyone in the water is near your boat. Serious injury to the person in the water is likely if contacted by a rotating propeller, a moving boat, a moving gearcase, or any solid device rigidly attached to a moving boat or gearcase. Shift outboard into neutral and shut off the engine before allowing people to swim or be in the water near your boat.
GENERAL INFORMATION There is another less common hazardous result from allowing your boat to launch off a wave or wake. If the bow of your boat pitches down far enough while airborne, upon water contact it may penetrate under the water surface and submarine for an instant. This will bring the boat to a nearly instantaneous stop and can send the occupants flying forward. The boat may also steer sharply to one side.
GENERAL INFORMATION • The boat could move suddenly in a new direction. Such a sharp change in direction can cause occupants to be thrown out of their seats or out of the boat. • A rapid reduction in speed. This will cause occupants to be thrown forward, or even out of the boat. • Impact damage to the outboard and/or boat. Keep in mind, the most important thing you can do to help reduce injury or impact damage during an impact is control the boat speed.
GENERAL INFORMATION ! WARNING Avoid the combination of a running engine and poor ventilation. Prolonged exposure to carbon monoxide in sufficient concentration can lead to unconsciousness, brain damage, or death. GOOD VENTILATION Ventilate passenger area, open side curtains, or forward hatches to remove fumes.
GENERAL INFORMATION WHILE BOAT IS MOVING a b 21628 a - Running the boat with the trim angle of the bow too high b - Running the boat with no forward hatches open Safe Boating Suggestions In order to safely enjoy the waterways, familiarize yourself with local and other governmental boating regulations and restrictions, and consider the following suggestions. Use flotation devices.
GENERAL INFORMATION Never be under the influence of alcohol or drugs while boating (it is the law). Alcohol or drug use impairs your judgment and greatly reduces your ability to react quickly. Prepare other boat operators. Instruct at least one other person on board in the basics of starting and operating the outboard, and boat handling, in case the driver becomes disabled or falls overboard. Passenger boarding.
GENERAL INFORMATION Description Model 240 270 310 340 Gross weight ‑ Hypalon fabric ‑ 43.1 kg (95 lbs.) 45.7 kg (101 lbs.) 48.7 kg (107 lbs.) Maximum load 480 kg (1058 lbs.) 545 kg (1201 lbs.) 635 kg (1399 lbs.) 705 kg (1554 lbs.) 4.5 kw (6 hp) 7.4 kw (10 hp) 11.2 kw (15 hp) 11.2 kw (15 hp) Maximum engine 25 kg (55 lbs.) weight 40 kg (88 lbs.) 50 kg (110 lbs.) 50 kg (110 lbs.) 3 4 4 5 Air chambers 3 + keel 3 + keel 3 + keel 3 + keel Outer length 240 cm (7 ft. 11 in.
GENERAL INFORMATION Manufacturer's Plate The manufacturer's plate is located on the inside of the boat transom.
GENERAL INFORMATION Boat Design Categories C D Navigation Wind Force and Wave Height Inshore Designed for voyages in coastal waters, large bays, estuaries, lakes and rivers where conditions may experience wind force 6 (Beaufort scale) and wave heights up to 2 m (6.5 ft.). Designed for voyages on sheltered coastal waters, small bays, small lakes, rivers, and canals where Sheltered waters conditions may experience wind force 4 (Beaufort scale) and wave heights up to 0.5 m (1.5 ft.).
BOAT COMPONENTS Components Location BACK VIEW a 24737 a - Hull identification number (HIN) FRONT VIEW a 24738 b a - Lifting handle b - Towing rings 19
BOAT COMPONENTS TRANSOM VIEW d e c c b f a 24739 a - Air deck floor b - Air deck air chamber valve c - Towing holes d - Motor plate e - Manufacturer's plate f - Drain valve 20
BOAT COMPONENTS SIDE VIEW e d c b a f g 24740 abcd- Tie down rings Port air chamber valve Front air chamber valve Overpressure valve on hypalon models only 21 e - Keel air chamber valve f - Starboard air chamber valve g - Oars
TRANSPORTING Trailering Boat Use a trailer that will properly support the boat hull. Position the boat on the trailer so it will rest in a stable position on the trailer supports. The boat must be properly secured to the trailer. Secure the boat to the trailer using tie‑down straps. Tighten the straps down securely so they will prohibit boat movement. Make sure to protect the air chamber tubes so they will not get chafed or damaged from the tie‑down straps.
OPERATION Inflating ! CAUTION Do not use a compressed air source to fill air chambers. Over inflation may result in damaged seams and/or bulkheads. IMPORTANT: Do not inflate or deflate one air chamber at a time. When inflating or deflating, maintain a balanced air pressure between air chambers to prevent stress or potential damage to the inside diaphragms that separate the air chambers.
OPERATION f. Starting at one of the air valves, inflate each air chamber in turn, inflating only a quarter of the way full. Repeat this procedure to evenly fill the air chambers until the air chambers are filled to the recommended air pressure of 0.25 bar (3.6 psi). NOTE: Always be aware of the air pressure in the air chambers.
OPERATION NOTE: Keep items clear of the overpressure valve that could prevent the red cap from popping off the valve. a 24745 a - Red cap Drain Valve Operation The inflatable boat is fitted with a slide drain valve.
OPERATION SLIDE DRAIN VALVE OPERATION When underway, slide the drain to the open position and the water will automatically run out. The inner diaphragn will prevent water from returning. After the water has been drained, slide the drain to the closed position. Outboard Power Choose an outboard for the boat that is in accordance with the horsepower range and maximum weight limit.
OPERATION • • • • • • • • • Be sure there is an approved personal flotation device of suitable size for each person aboard and readily accessible (it is the law). Check that the paddles are in the boat in case of engine trouble. Be sure the operator knows safe navigation, boating, and operating procedures. Be sure there is a ring type life buoy or buoyant cushion designed to be thrown to a person in the water.
OPERATION Towing If the inflatable boat is to be towed by another boat, the inflatable boat must be empty. Remove outboard, fuel tank, and equipment. Attach a line between the towing rings to form a bridle. Attach a towing line to this bridle and tow the boat at slow speed. 17354 Air Chamber Deflates Accidently If one of the air chambers should accidently deflate while you are operating the boat, shift the weight to the opposite side of the deflated air chamber and slowly head for shore.
MAINTENANCE Cleaning Procedure FABRIC SURFACES Inflate the air chambers. Clean the fabric with a mild soap and fresh water solution. Rinse with fresh water and dry thoroughly. Open the drain valve. Use a hose to wash out any debris from the interior. Wash the interior including the Air Deck® with soap and water. Clean any debris from the drain valve. Rinse with fresh water and dry thoroughly. NOTE: Gasoline spillage must be cleaned immediately to prevent damage to fabric and/or Air Deck®.
MAINTENANCE 3. Push in the valve stem and deflate the floor. Push in the valve stem and turn the stem a quarter turn clockwise to lock the valve in the open position. 4. Push in the valve stems on the side air chambers to release the air pressure evenly on all chambers. Push in the valve stem and turn the stem a quarter turn clockwise to lock the valve in the open position. Folding Instructions 1. Deflate the boat and floor following the deflating instructions.
REPAIRS General Information Small repairs may be attempted by the owner if the repair instructions are followed. Tears or holes larger than one inch, or instances where the patch will overlap a seam, should be repaired by professionals. The repair kit which comes with the boat is a one part glue operation and should be used for emergency minor repair. Your inflatable boat is made from either PVC or Hypalon fabric materials.
REPAIRS The repair kit which comes with the boat is a one part glue operation and should be used for emergency minor repair. For a permanent repair, a two part Hypalon glue should be used. This two part Hypalon glue and patching materials are available from Mercury Marine. Small tears and punctures in the air chambers which are 1 cm (0.393 in.) or less, can be repaired in an emergency.
REPAIRS Apply two thin layers of adhesive using a short bristle brush, in a circular pattern on both the backside of the patch and the patch area on the boat. Allow the first layer to dry completely (approximately 15 minutes) before applying the second layer. The second layer should dry until tacky, then apply the patch to the prepared area and press down firmly.
REPAIRS For the best results when gluing, the relative humidity should be less than 60%, ambient air temperature should be between 18 °C to 25 °C (65 °F to 77 °F) and not in direct sunlight. Cut out a patch large enough to overlap the damaged area by 38 mm (1.5 in.) on all sides. Center the patch over the damaged area, and with a pencil trace the outline of the patch. Apply masking tape around the perimeter of the outlined patch area to ensure a tight and clean glue line.
STORAGE Storage Preparation NOTE: The boat should be cleaned and rinsed with fresh water before being placed in long term storage. Refer to the Cleaning Procedure. IMPORTANT: To prevent fabric discoloration from marine growth or polluted waters, do not store the boat in water for extended periods of time. Clean the boat fabric and air deck floor following the Cleaning Procedure in the Maintenance section. Dry the boat thoroughly after washing. The boat can be stored inflated or deflated.
OWNERS SERVICE ASSISTANCE Service Assistance Your satisfaction with your inflatable product is very important to your dealer and to us. If you ever have a problem, question or concern about your inflatable boat or outboard motor, contact your dealer or any authorized Mercury Marine dealership. If additional assistance is required, take these steps. 1. Talk with the dealership's sales manager or service manager. If this has already been done, then contact the owner of the dealership. 2.
