D Betriebsanleitung Schutzgas-Schweißgeräte MIG/MAG 170 - 230 GB Operating Instruction MIG Welding Machines 170 - 230 Amp Models F 115 117 3671 / D/GB/F/NL /1303 - 5.1 NL D GB F NL Notice d´utilisation postes de soudure semiautomatiques MIG/MAG 170 - 230 Gebruiksaanwijzing Lasapparaat MIG/MAG 170/230 Achtung! Attention! Attention! Attentie! Lesen Sie diese Anleitung vor der Installation und Inbetriebnahme aufmerksam durch.
GB Contents 1 2 2.1 3 4 5 6 7 8 9 Specifications Regulations for the Prevention of Accidents Welding Output Operation Installing the Wire Spool Welding Stainless Steel and Aluminium Practical Hints for MIG Welding Maintenance Trouble Shooting Spare Parts List and Accessoires User Responsibility This machine will perform in conformity with the description contained in the instructions provided. This machine must be checked periodically. Defective equipment (including service leads) should not be used.
Welding range Open-circuit voltage No-load voltage Input capacity Mains 50/60 Hz AC Frequency Welding steps Wire diameter Weldable material Duty cycle (25°c/ 40°C ) 100% (25°c/ 40°C ) Mains fuse Cooling Protection class Isulation class Welding gun assembly Dimensions l x w x h Weight MIG/MAG 180/35 ET Combi MIG/MAG 200/35 ET MIG/MAG 230/40 ET 25 - 180 A 15.3 - 23 V 17.5 - 33 V 3.6/4.6 kVA 1 ~ 230 V/2 ~ 400 V 50-60 Hz 6 0.6 - 0.8 mm 0.
2.1 Welding Output Box 6 Welding process Symbol e.g.: Manual metal arc welding with covered electrodes Tungsten inert-gas welding Metal inert and active gas welding including the use of flux cored wire Selfshielded flux cored arc welding Submerged arc welding Symbol for plasma cutting Symbol for plasma gouging Box 7 Symbol for welding power sources which are suitable for supplying power to welding operations carried out in an environment with increased hazard of electric shock (if applicable).
b) Welding Output Box 6 Welding process Symbol e.g.: Manual metal arc welding with covered electrodes Tungsten inert-gas welding Metal inert and active gas welding including the use of flux cored wire Selfshielded flux cored arc welding Submerged arc welding Symbol for plasma cutting Symbol for plasma gouging Box 7 Symbol for welding power sources which are suitable for supplying power to welding operations carried out in an environment with increased hazard of electric shock (if applicable).
Column a) need not be used if the duty cycle (duty factor) for the rated maximum welding current is 60 % or 100 %. Column b) need not be used if the duty cycle (duty factor) at the rated maximum welding current is 100 %. c) Energy input Box 14 Energy input symbol e.g.: Input supply, number of phases (e.g. l or 3), symbol for alternating current and the rated frequency (e.g. 50 Hz or 60 Hz) Engine Motor Belt drive Box 22 IP.. Box 23 3 Degree of protection, e.g. IP21 or IP23.
230 V/ 400 V Combi Machines Combi models come with a CEE 3-phase 5 prong plug fitted to power cord as standard, and an adaptor with 1-phase plug. If a 3-phase plug matching your local standard outlet has to be installed, connection has to be made to 2 phases, neutral and earth.
Lever 4.2 Wire Feed Set-up The feed roller is fitted with four pilot grooves for wire diameters 0.6/0.8/1.0/1.2 mm. To adapt the feed roller to the wire size used, first release the tension roller from the feed roller by pushing the lever back. For 1.0 or 1.2 mm wire the corresponding outer groove is required. Place spacer washer onto drive shaft, then feed roller so that the required groove size is in line with the wire intake of the central goupling. For 0.6 or 0.8 mm wire the inner grooves are required.
Welding Aluminium To weld aluminium the following components have to be installed on welding gun and torch lead assembly: - polyamid liner c/w copper spiral liner - cylindrical gas shroud - contact tip "A" - support tube It is important to have the feed roller set to the correct electrode wire diameter, otherwise the wire will be deformed resulting in feed problems. Select electrode wire to match the work piece material (pure aluminium or alloys).
6 Practical Hints for MIG Welding This distance required between the torch and the workpiece is directly related to the welding current: ● small current = small distance ● high current = greater distance Too little distance causes excessive wear of the contact tip and gas shroud. Too much distance will not provide enough gas protection of the welding seam, it becomes porous. Move the welding gun along the seam in a steady motion, always keeping the same distance between the torch and workpiece.
8 Trouble Shooting Fault Cause Remedy Irregular wire feed Incorrect tension of tension roller Pilot groove of feed roller and intake nozzle not aligned Liner clogged or not correct size for wire Wire spooled irregularly, rusty or of inferior quality Wire spool carrier to tight Feed rollers dirty of worn, groove not matching wire size Adjust tension Align Brittle or porous welding seam Gas line fittings not tight Gas cylinder empty Gas cylinder valve closed Pressure regulator not working Solenoid va
9 Spare Parts List and Accessories Description Stock-no. Rectifier bank Rectifier bank Rectifier bank Rectifier bank Rotary fan Central coupling 6-step selector switch 6-step selector switch Switch on/off with pilot light Neon pilot Light 380 V yellow Neon pilot Light 380 V white Selector switch Capacitor bank 44.000 µF Capacitor bank 66.
MIG Welding Torch SB 14/3 For models: Pos. 10 12 13 15 20 21 30 41 60 61 MIG/MAG 170/30 TL MIG/MAG 170/30 TL Combi Description Order No. Welding torch SB 14/2 cpl. with torch leads 3 m 090 200 9914 Swan neck cpl. Nozzle spring (5x) Head insulator Swan neck boot Handle red cpl. Trigger red 2-pol. Cable support Lock nut M10x1 Cable support Adaptor nut 090 202 7378 090 202 7670 132 704 5241 132 706 1093 132 704 5101 132 707 4772 132 704 5209 132 704 5110 132 706 4068 132 706 4076 Pos.
MIG Welding Torch SB 15/3; SB 15/4; SB 15/5 For models: Pos. 10 12 13 14 15 16 16 20 30 41 60 61 63 64 65 66 MIG/MAG 180/35 ET Combi MIG/MAG 200/35 ET Description Order No. Pos. Description Order No. Welding torch SB 15/2 3 Welding torch SB 15/2 4 Welding torch SB 15/2 5 090 200 9949 090 200 9957 090 200 9965 Swan neck Nozzle spring (5x) Head insulator Swan neck spacer Swan neck boot Torch body, plastic Torch body, brass Handle, red cpl.
MIG Welding Torch SB 25/2 For models: Pos. 10 12 16 20 30 60 61 63 64 65 66 100 100 100 100 MIG/MAG 230/40 ET Description Stock-No. Welding Torch SB 25/2 with torch leads 3 mtr with torch leads 4 mtr with torch leads 5 mtr 090 200 8330 090 200 8349 090 200 8357 Swan neck, complete Gas shroud spring Torch body, plastic Handle ass'y, red SB 25-SB 501 Lead support Lead support Adaptor nut Central adaptor block KZ2 Collte nut M 10x1 O-ring 4x1 Trigger lead connector Contact tip M6 - 0.
D DEUTSCH ENG ENGLISH KONFORMITÄTSERKLÄRUNG Wir erklären in alleiniger Verantwortlichkeit, daß dieses Produkt mit den folgenden Normen übereinstimmt* gemäß den Bestimmungen der Richtlinien**.
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