ADV SERIES INVERT 120/40 ADV INVERT 130/40 ADV INVERT 130/60 ADV INVERT 140/35 ADV INVERT 140/50 ADV INVERT 160/50 ADV INVERT 140/50 ADV G-PROT INVERT 160/50 ADV G-PROT USER MANUAL MANU.115.M.ADV.
TEC.LA S.r.l. thanks you for having chosen its welding machine, built with the principles of safety and reliability. The quality materials used in building the machines ensure total reliability and ease of maintenance. We recommend reading the manual before connecting the system to the mains. DECLARATION OF CE CONFORMITY MANUFACTURER TEC.LA. S.r.l. Via Castel Morrone n.
Valued Customer, Hoping you will find our product to your satisfaction, we welcome you to our family, informing you that the ERGUS marked machines have been ISO 9000:2001 certified, thus guaranteeing greater product reliability and quality. TABLE OF CONTENTS GENERAL SAFETY INFORMATION .......................................................................................... 4 DESCRIPTION OF POWER SOURCE ........................................................................................ 6 1.
GENERAL SAFETY INFORMATION Electric shock ELECTRIC SHOCK CAN KILL.
Noise The welding arc respects current legislation on noise levels (not exceeding 80db); Protective ear plugs or muffs must be worn to avoid damage when working overhead or in small areas. Electromagnetic disturbance The power source respects legislation regarding electromagnetic disturbances and is suitable for work in industrial surroundings.
DESCRIPTION OF POWER SOURCE ADV series welding systems are designed for welding coated electrodes and for TIG welding with SCRATCH arc ignition; their basic parts are: 1. Control electronics 2. Power electronics Reduced size and weight make these welders ideal for operators having frequent moving jobs. The inverter frequency eliminates the characteristic noise of old generation electronic power sources. The welding bead is more effectively controlled due to the progress of electronic research.
3. Front panel controls 1 on the back panel 2 4 3 5 6 INVERT 120/40 ADV – 130/40 ADV - 130/60 ADV – 140/35 ADV -140/50 ADV – 160/50 ADV 1. 2. 3. 4. 5. 6.
INSTALLATION AND USE Machine installation must be done by qualified personnel. All connections must be done in conformity with current specifications and with respect for industrial accident prevention regulations. Before connecting the power source to the mains, check that it is between 210 V and 250 V. Mains receptacle must be earthed. Only the G-PROT models can be connected to the power generator, since they already have a device that protects them from hight voltage peaks.
INSTALLATION OF ELECTRODE MACHINE All welding parameter controls are placed on the welding machine front panel. Plug the power cord into a 230V single phase mains socket, making sure that it is earthed. Ref. 1 Ref. 2 Ref. 3 Ref. 4 Switch-on for the inverter ignition. “ON” LED indicator. LED indicating inverter blockage due to overheating. Power knob for welding current output.
1. Electrode welding Arc welding with coated electrodes is a fusion procedure that uses an electric arc as a source of heat. This is formed between the extremities of a coated electrode and a base material. The heat developed by the arc melts the base material, the rod and part of the coating. The remaining part of it burns into smoke, creating an atmosphere that protects the welding bead from the oxidising action of the air.
NB: Descending welding needs a quick movement, while ascending welding needs a slow movement which heats the material to be welded. Overhead: the electrode works upwards, while the parts to weld are in a horizontal position. FOR OPTIMAL WELDING ON MATERIALS OF CONSISTENT THICKNESS, THE EDGES TO BE JOINED SHOULD BE PREPARED FOR WELDING BEFORE PROCEEDING. 2. Electrode welding defects–troubleshooting DEFECT 1. Air bubbles in the bead (porosity). 2.
INSTALLATION OF MACHINE IN TIG TIG DC WELDING (CARBON STEEL – STAINLESS STEEL – COPPER) Connect the mains power cable to a 230V single phase line, making sure that the socket is earthed. Place the gas bottle in a safe place and make sure that it is well secured. Connect the TIG torch gas hose to the pressure gauge following the manufacturer’s instructions which are included with the gauge. Pure ARGON gas recommended 4-8 lt./min. (1-2 gallon/min). Ref.
1.TIG welding TIG welding is a fusion procedure that uses as a source of heat an electric arc created between an infusible tungsten electrode and the base material to be welded. For TIG welding an inert gas must be used (ARGON) which protects the welding bead. If filling material is used, it is made up of rods suitable to the material to be welded (steel, steinless steel, copper, etc).
Welding method Pre-heat the starting point in the work piece, by moving the torch in small circles until the weld bead is formed. The electrode must be held at about 6 mm (.23 in) from the piece; as soon as the melted bead forms, proceed slowly at constant speed in order to make a melted seam uniform in penetration and width. If filling material is used, keep the rod sloped and about 20 mm (.79 in) from the piece.
2.TIG welding defects – troubleshooting DEFECT POSSIBLE CAUSES 1. The electrode melts when the arc A. Electrode connected to the “+” pole. strikes. 2. Dirty welding bath. A. Electrode contaminated from contact with the welding bath or rod. B. Gas contaminated with air. REMEDIES A. Connect the electrode to the “-“ pole. A. Remake the electrode tip. B. Check the gas hoses or change bottle. A. Tungsten electrode too big for the welding current. A.
WHAT IF THE INVERTER DOESN’T WORK? The welder doesn’t switch-on: check the mains connection and the switch position (1). Irregular electrode welding: Check correct connection of the cable holder and earth clamp according to the electrode being used. Check that the welding current is appropriate for the electrode and the piece to be welded. Check that the electrodes are not wet or damaged. Check that the weld piece is not excessively dirty, greasy, etc.
AVAILABLE ACCESSORIES CODE: DESCRIPTION: 0000KIT16G 0000KIT25G 0000KIT17V4 0000KIT17V8 MISS001200 0000KIT16GV 0000KIT25GV 0123420001 Welding set with clamps and 16 sqmm cables Welding set with clamps and 25 sqmm cables TIG 17V4 torch, 4 m with manual valve TIG 17V8 torch, 8 m with manual valve Grey case Plastic Suitcase with 16G welding set Plastic Suitcase with 25G welding set G BOX (adaptor for operating with power generators; already included in the G-PROT model).
TECHNICAL CHARACTERISTICS INVERT 120/40 Mains voltage Frequency OCV Electrode Nominal Power TIG DC Nominal Power INVERT 130/40 INVERT 130/60 INVERT 140/50 INVERT 160/50 INVERT 140/50 G-PROT INVERT 160/50 G-PROT INVERT 140-35 230V ±10% 230V ±10% 230V ±10% 230V ±10% 230V ±10% 230V ±10% 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 95 V 95 V 95 V 95 V 95 V 95 V 3,7 KW 4,1 KW 4,1 KW 4,5 KW 4,5 KW 5,3 KW 2,2 KW 2,5 KW 2,5 KW 2,7 KW 2,7 KW 3,3 KW Electrode arc voltage 20,2
BLOCK DIAGRAM INVERT 120-40; 130-40; 130-60; 140-35 19
INVERT 140/50 ADV 20
INVERT160/50 ADV 21
INVERT 140/50 ADV G-PROT 22
INVERT 160/50 ADV G-PROT 23
SPARE PARTS LIST INVERT 120/40 ADV Nr. TEC.LA Code Descrizione Description 1 DDF115.120.ELE.02.00 INVERT 120/40 ADV INVERT 120/40 ADV 2 Y.DD.COPE.115.01.00 COPERCHIO CON MANIGLIA COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 INVERTER –GRUPPO DI POTENZA CONNECTOR DINSE 25 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00100 VENTILATORE FAN 8 MMTVG00300 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 130/40 ADV Nr. TEC.LA Code Descrizione Description 1 DDF115.130.ELE.04.00 INVERT 130/40 ADV INVERT 130/40 ADV 2 Y.DD.COPE.115.01.00 COPERCHIO CON MANIGLIA COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 INVERTER –GRUPPO DI POTENZA CONNECTOR DINSE 25 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00100 VENTILATORE FAN 8 MMTVG00300 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 120/40 ADV MANU.115.M.ADV.
INVERT 130/60 ADV Nr. TEC.LA Code Descrizione Description 1 DDF115.130.ELE.05.00 INVERT 130/60 ADV INVERT 130/60 ADV 2 Y.DD.COPE.115.01.00 COPERCHIO CON MANIGLIA COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 INVERTER –GRUPPO DI POTENZA CONNECTOR DINSE 25 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00100 VENTILATORE FAN 8 MMTVG00300 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 140/35 ADV Nr. TEC.LA Code Descrizione Description 1 DDF115.140.ELE.02.00 INVERT 140/35 ADV INVERT 140/35 ADV 2 Y.DD.COPE.115.01.00 COPERCHIO CON MANIGLIA COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 INVERTER –GRUPPO DI POTENZA CONNECTOR DINSE 25 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00100 VENTILATORE FAN 8 MMTVG00300 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 130/60 ADV MANU.115.M.ADV.
INVERT 140/50 ADV Nr. TEC.LA Code Descrizione Description 1 DDF115.140.ELE.03.00 INVERT 140/50 ADV INVERT 140/50 ADV 2 Y.DD.COPE.115.02.00 COPERCHIO CON MANIGLIA COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 INVERTER –GRUPPO DI POTENZA CONNECTOR DINSE 25 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00200 VENTILATORE FAN 8 MMTVG00250 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 140/50 G-PROT Nr. TEC.LA Code 2 Y.DD.COPE.115.02.00 Descrizione INVERT 140/50 ADV CON PROTEZIONE COPERCHIO CON MANIGLIA Description INVERT 140/50 ADV WITH PROTECTION COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 5 SC.INV140A.02.00.00 INVERTER –GRUPPO DI POTENZA POWER INVERTER 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00200 VENTILATORE FAN 8 MMTVG00250 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 140/50 ADV MANU.115.M.ADV.
INVERT 160/50 ADV Nr. TEC.LA Code Descrizione Description 1 DDF115.160.ELE.02.00 INVERT 160/50 ADV INVERT 160/50 ADV 2 Y.DD.COPE.115.02.00 COPERCHIO CON MANIGLIA COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 INVERTER –GRUPPO DI POTENZA CONNECTOR DINSE 25 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00200 VENTILATORE FAN 8 MMTVG00250 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 160/50 G-PROT Nr. TEC.LA Code Descrizione Description 2 Y.DD.COPE.115.02.00 INVERT 160/50 ADV CON PROTEZIONE COPERCHIO CON MANIGLIA INVERT 160/50 ADV WITH PROTECTION COVER WITH HANDLE 3 Y.DD.MANO.438.01.00 MANOPOLA KNOB 4 MMCD00100 DINSE 25 5 SC.INV140A.03.00.00 INVERTER –GRUPPO DI POTENZA POWER INVERTER 6 PFON.001.010.00 PIASTRA DI FONDO BOTTOM PLATE 7 MMVV00200 VENTILATORE FAN 8 MMTVG00250 PROTEGGIDITA FAN GRID 9 CAVO.001.002.
INVERT 160/50 ADV MANU.115.M.ADV.
TEC.LA. S.r.l. Via Castel Morrone 15/C - 16161 Genova – ITALIA Phone +39 0107 450 222 – 0107 411 034 Fax +39 0107 406 917 e-mail: info@teclaitalia.
