Installation Guide

ManualsBrandsMetal Sales ManualsBuilding Supplies24-ft x 8-ft Corrugated Stainless Steel Steel Roof Panel

SAFETY

STUDY APPLICABLE OSHA AND OTHER SAFETY REQUIREMENTS BEFORE

FOLLOWING THESE INSTRUCTIONS.

The installation of metal roof systems is a dangerous procedure and should be supervised by trained knowl-

edgeable erectors. USE EXTREME CARE WHILE INSTALLING ROOF PANELS. It is not possible for Metal

Sales to be aware of all the possible job site situations that could cause an unsafe condition to exist. The erec-

tor of the roof system is responsible for reading these instructions and determining the safest way to install the

roof system.

These instructions are provided only as a guide to show a knowledgeable, trained erector the correct part

placement one to another. If following any of the installation steps would endanger a worker, the erector should

stop work and decide upon a corrective action.

Provide required safety railing, netting or safety lines for crew members working on the roof.

Do not use the roof panel as a walking platform. The roof panels will not withstand the weight of a person

standing at the edge of the panel.

Do not stand on the roof panel until the panels have been attached.

The application and detail drawings in this Guide are strictly for illustration purposes and may not be applica-

ble to all building designs or product installations. All projects should conform to applicable building codes for

that particular area. It is recommended to follow all building regulations and standard industry practices.

Metal Sales Manufacturing Corporation is not responsible for the performance of the roof system if it is not

installed in accordance with the suggested instructions referenced in this Installation Guide or in the product

overview. (See Product Manual or Product Technical Literature). If there is a conict between this Guide and

the actual erection drawings, the erection drawings are to take precedence.

Prior to ordering and installing materials, all dimensions should be veried by eld measurements.

Metal Sales reserves the right to modify, without notice, any details, recommendations or suggestions. Any

questions regarding proper installation of the roong system should be directed to your Metal Sales represen-

tative, see pages 2 and 3.

Consult Metal Sales for any additional information not outlined in this Guide.

This guide is designed to be utilized as general direction when installing Corrugated roong systems.

It is the responsibility of the erector to ensure the safe installation of this product system.

1.25" Corrugated Install Guide

2.5" Corrugated Install Guide

™

Summary of content (36 pages)

PAGE 1
™ 1.25" Corrugated Install Guide 2.5" Corrugated Install Guide The application and detail drawings in this Guide are strictly for illustration purposes and may not be applicable to all building designs or product installations. All projects should conform to applicable building codes for that particular area. It is recommended to follow all building regulations and standard industry practices.
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1.25" Corrugated 2.5" Corrugated 9 Branch Territory Map 8 18 6 17 21 3 11 14 1 4 12 5,10 7 19 20 15 13 2 16 NOTE: Shaded areas represent regions served by each location. For more than 50 years, Metal Sales Manufacturing Corporation has earned a reputation as the premier provider of innovative metal building components and accessories. We’ve backed this reputation with the industry’s largest professional sales and services team.
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1.25" Corrugated 2.5" Corrugated Branch Locations 1.) DENVER BRANCH 7990 E. I-25 Frontage Road Longmont, CO 80504 303.702.5440 Phone 800.289.7663 Toll Free 800.289.1617 Toll Free Fax 8.) SPOKANE BRANCH East 2727 Trent Avenue Spokane, WA 99202 509.536.6000 Phone 800.572.6565 Toll Free 509.534.4427 Fax 15.) FONTANA BRANCH 14213 Whittram Avenue Fontana, CA 92335 909.829.8618 Phone 800.782.7953 Toll Free 909.829.9083 Fax 2.) JACKSONVILLE BRANCH 7110 Stuart Avenue Jacksonville, FL 32254 904.783.
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1.25" Corrugated 2.5" Corrugated TABLE OF CONTENTS PAGE NO. General Information Important Information & Safety ..................................................................1 Branch Territory Map .................................................................................2 Branch Locations........................................................................................3 1.25" Corrugated Panel Information ..........................................................6 1.
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1.25" Corrugated 2.5" Corrugated TABLE OF CONTENTS (cont.) PAGE NO. Corrugated Panel Installation Installation Overview.................................................................................21 Installing Closures (Step 1).......................................................................22 Installing First Panel (Step 2)....................................................................22 Installing Second Panel (Step 3)..............................................................
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1.25" Corrugated 2.5" Corrugated 1.25" CORRUGATED PANEL INFORMATION PANEL PROFILE 24" Coverage 5 Color Side SLOPE 26 Gauge standard. (Optional 29 Ga. Contact your local Metal Sales branch for availability) APPLICATION Architectural and Residential panel PERFORMANCE TEST UL 790, UL 263, UL 2218 Direct fastened (exposed) The fastener selection guide should be consulted for choosing proper fasteners for specific applications.
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1.25" Corrugated 2.5" Corrugated 1.25" SECTION PROPERTIES & FASTENING PATTERN ROOF & WALL FASTENING PATTERN Ends and Field of Panel Side Lap 1/4"-14 x 7/8" Stitch Fastener (1'-0" o.c.) Panel Fastener Tape Sealant ALLOWABLE UNIFORM LOADS, psf For various fastener spacings SECTION PROPERTIES Ga Width Yield Weight in ksi psf Inward Load Top In Compression Bottom In Compression Ixx in4/ft Sxx in3/ft Ixx in4/ft Sxx in3/ft Outward Load 1' 1.25' 1.5' 1.75' 2' 2.5' 1' 1.25' 1.5' 1.75' 2' 2.
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1.25" Corrugated 2.5" Corrugated 2.5" CORRUGATED PANEL INFORMATION PANEL PROFILE 211/3" Roof Coverage 11/3" Color Side 22/3" 12" 1 /2" 24" Wall Coverage Color Side 11/3" SLOPE Lengths under 5'-0" are available with some cutting restrictions. Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping and erection. Please consult your Metal Sales branch for recommendations (see pages 2-3 for branch locations). AVAILABILITY 26 gauge standard.
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1.25" Corrugated 2.5" Corrugated 2.5" SECTION PROPERTIES & FASTENING PATTERNS ROOF FASTENING PATTERN Ends of Panel Side Lap 1/4"-14 x 7/8" Stitch Fastener (1'-0" o.c.) Panel Fastener Tape Sealant Side Lap 1/4"-14 x 7/8" Stitch Fastener (1'-0" o.c.) Field of Panel Panel Fastener Tape Sealant ALLOWABLE UNIFORM LOADS, psf For various fastener spacings SECTION PROPERTIES Ga Width in Yield ksi Weight psf 29 26 24 21.33 21.33 21.33 80 80 50 0.70 0.90 1.
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1.25" Corrugated 2.5" Corrugated FLASHING PROFILES 3 20 6 25 23 22 10 16 4 18 13 1 2 1. BASE MOLDING 8 7 9 14 17 2. J-CHANNEL C 1" 1 1/2" 7 /8" 2" 1" 45° 1" C 1 1/2" 1" 3. 14" UNIVERSAL RIDGE /8" 3. FORMED RIDGE 3. FORMED RIDGE 1.25" CORRUGATED 2.5" CORRUGATED 4. 12" SOFFIT 4. 24" SOFFIT 4" /8" 3 143° /8" 4. SOFFIT 5 1/2" 5 1/2" 12" C 3 1/2" 1 3/4" 1 C /2" 5 1/8" 5 1/2" C 12" 10 7 1 3/4" C 3 21 15 1.
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1.25" Corrugated 2.5" Corrugated FLASHING PROFILES 5. UNIVERSAL ENDWALL 6. SIDEWALL C 5" 7. MINI ANGLE C C 143° 1" 11/2" 35/8" 4" 3 1/2" 3 /4" 11/2" 8. INSIDE CORNER 10. CANNONBALL TRACK COVER 9. POST TRIM 4" 111/16" C 1 /8" 3 11/2" C 4" 147° C 67/8" 91/4" 15/16" 3 10. TOP MOUNT TRACK COVER 10. NATIONAL TRACK COVER 13/4" 3 /2" C 35/8" 17/8" 23/8" 41/2" 2 /2" 1 C 23/4" 147° 21/4" 5 1 11. RAKE TRIM C 1 /4" /8" 13/8" /2" 1 /2" 3 /8" 14.
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1.25" Corrugated 2.5" Corrugated FLASHING PROFILES 16. DRIP CAP 15. DOOR JAMB 17. DOOR POST TRIM C 1 /2" 1 C 17/8" 21/2" 15/8" 11/4" 7 C 55/8" /8" 1 91/4" or 71/4" /2" 11/2" 35/8" 18. FRAMING CLOSURE 20. TRANSLUCENT PANEL 21. EAVE MOLDING 31/2" C 105° 24" 3 /4" 1 41/8" 2" C 130° 24" 3 /4" 22. DOUBLE ANGLE 23. WIDE Z-METAL C 7 /8" /4" 24. GAMBREL FLASHING 31/2" 11/4" 11/8" 3 13/16" 1.25" Corrugated or 2.
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1.25" Corrugated 2.5" Corrugated RESIDENTIAL FLASHING PROFILES 1 6 5 4 1 1. RIDGE / HIP COVER 2 3 1. 13" STEP RIDGE / HIP COVER 2. CORRUGATED RAKE TRIM 4" 10" 5 1/2" C C 1 1/2" 4" 1" 1 3. EAVE 3 /2" /8" Hem 4. PITCH BREAK 4. UNIVERSAL ENDWALL 3 7/8" 4" C 4" 3" 5 Specify Angle 1" 3 1/2" C 7 C 6" /8" /8" 5. CORRUGATED SIDEWALL BOX GUTTER (Optional) 6. VALLEY Hem 31/2" C C 4" 1" 1" X* 5" 4" 4" 9 1/2" 1" C 5" C- Indicates color side of flashing.
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1.25" Corrugated 2.5" Corrugated ACCESSORIES CLOSURES TUBE SEALANT TAPE SEALANT 1.25" CORRUGATED 2.5" CORRUGATED 1" x 2'-0" Polyethylene Foam 10.3 oz. Cartridge Urethane RUBBER ROOF JACK TOUCH-UP PAINT Single Bead Tape Sealant 3/8" x 3/32" x 50' Butyl - Grey UNIVERSAL CLOSURE Round or Square Mini (1/4" to 11/8" O.D. Pipe) #2 (13/4" to 3" O.D. Pipe) #4 (3" to 6" O.D. Pipe) #6 (6" to 9" O.D. Pipe) #8 (7" to 13" O.D.
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1.25" Corrugated 2.5" Corrugated FASTENER INSTALLATION Recommended Tool Type - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and strip out. Do not use impact tools or runners. Seating the washer - Apply sufficient torque to seat the washer - do not overdrive the fastener. CORRECT Sealing material slightly visible at edge of washer. Assembly is water tight. TOO LOOSE Sealing material is not visible; not enough compression to seal.
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1.25" Corrugated 2.5" Corrugated DESIGN / INSTALLATION CONSIDERATIONS GENERAL Metal Sales’ panels are designed to be installed over open framing and/or directly over a wood substrate (minimum 5/8”) with 30# felt moisture barrier (or an Ice and Water Shield when required by Local Building Codes). Always check with local building codes prior to all installations for any additional requirements that may be specific to your area.
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1.25" Corrugated 2.5" Corrugated HANDLING MATERIAL RECEIVING MATERIAL It is the responsibility of the installer to unload material from the delivery truck. The installer shall be responsible for providing suitable equipment for unloading of material from the delivery. After receiving material, check the condition of the material, and review the shipment against the shipping list to ensure all materials are accounted for.
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1.25" Corrugated 2.5" Corrugated HANDLING MATERIAL (cont.) MANUAL HANDLING When handling painted steel, care should be taken to prevent scratching of material. Clean gloves should be worn at all times to prevent a reaction with salts found on bare skin. Installers should wear rubber sole shoes to keep from scuffing material while walking on the roof. Handling of individual panels should be done carefully and properly to avoid bending or damaging.
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1.25" Corrugated 2.5" Corrugated STORAGE GENERAL Please inspect panels for moisture accumulation. If moisture has formed, the panels should be unbundled, wiped dry and allowed to dry completely. Once dry, carefully re-stack the panels and loosely recover allowing for ample air circulation. Bundled sheets should be stored high enough off of the ground to allow for air circulation and prevent contact with accumulating water. Elevate one end of the bundle to allow any moisture to run off the panels.
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1.25" Corrugated 2.5" Corrugated FIELD-CUTTING AND TOUCH-UP FIELD-CUTTING Tin snips or a "nibbler" type electric tool are recommended for field cutting metal panels. Cutting the steel generates slivers or metal chips. These slivers and metal chips must be immediately removed from the panels because they will damage the finish and shorten the life of the product. One method of preventing this problem is to flip the panels over when cutting.
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1.25" Corrugated 2.5" Corrugated CORRUGATED PANEL INSTALLATION INSTALLATION OVERVIEW  As shown below with the number designations, install panel against the prevailing wind.  Install Wall Panels first then Roof Panels  To minimize corrosion, siding panels should not be installed all the way to the ground.  Siding panels should lap over the foundations or splash boards at least three inches.
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1.25" Corrugated 2.5" Corrugated NOTE: CORRUGATED PANEL INSTALLATION -Eave, Gutter and Valley Flashings must first be installed before panel installation can begin. -Panels can be installed going from either left to right or right to left, looking from eave to peak. INSTALLING CLOSURES 1. Apply a row of Tape Sealant across the top leg of the Eave Flashing along the width of the building. 2. Align and place Closures over the Tape Sealant.
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1.25" Corrugated 2.5" Corrugated CORRUGATED PANEL INSTALLATION INSTALLING SECOND PANEL STEP 3 1. Apply a row of Tape Sealant across and over the ribs of the first panel about 3" from panel end. 2. Install the second panel over the first panel and Tape Sealant with a 6" Endlap. Fasten through both panels and Tape Sealant into support with appropriate amount of fasteners to meet local building code. (see fastening patterns on pages 7 and 9). Fasteners must penetrate Tape Sealant. 3.
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1.25" Corrugated 2.5" Corrugated CORRUGATED PANEL DETAILS 14" UNIVERSAL RIDGE DETAIL ROOF PANEL STITCH SCREW (1'-0" O.C.) CLOSURE TAPE SEALANT FASTENER 14" UNIVERSAL RIDGE CAP * FASTENER SPACING 8" - 12" O.C. INSIDE CORNER DETAIL OUTSIDE CORNER DETAIL WALL PANEL FASTENER STITCH SCREW (1'-0" O.C.) TAPE SEALANT OUTSIDE CORNER WALL PANEL TAPE SEALANT STITCH SCREW (1'-0" O.C.
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1.25" Corrugated 2.5" Corrugated CORRUGATED PANEL DETAILS SIDEWALL DETAIL WALL PANEL CLOSURE CORRUGATED SIDEWALL FASTENER STITCH SCREW (1'-0" O.C.) TAPE SEALANT ROOF PANEL UNIVERSAL ENDWALL DETAIL RAKE TRIM DETAIL ROOF PANEL STITCH SCREW (1'-0" O.C.) CLOSURE FASTENER TAPE SEALANT TAPE SEALANT GABLE TRIM WALL PANEL FASTENER CLOSURE STITCH SCREW (1'-0" O.C.) TAPE SEALANT * FASTENER SPACING TO BE 8" - 12" O.C. UNIVERSAL ENDWALL ROOF PANEL STITCH SCREW (1'-0" O.C.
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1.25" Corrugated 2.5" Corrugated CORRUGATED PANEL DETAILS EAVE MOLDING DETAIL UNIVERSAL GAMBREL DETAIL ROOF PANEL TAPE SEALANT ROOF PANEL CLOSURE TAPE SEALANT FASTENER CLOSURE EAVE MOLDING FASTENER GAMBREL FLASHING CLOSURE CLOSURE STITCH SCREW STITCH SCREW WALL PANEL ROOF PANEL FASTENER * FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
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1.25" Corrugated 2.
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1.25" Corrugated 2.5" Corrugated RESIDENTIAL PANEL INSTALLATION INSTALLATION OVERVIEW     As shown below with the number designations, install panel against the prevailing wind. Make sure panels are square and plumb, to assure straight and proper alignment of the entire row of panels. For areas with high wind considerations, closer fastener spacing may be required. It is necessary to attach a temporary guide to the foundation to use as an alignment guide when installing siding panels.
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1.25" Corrugated 2.5" Corrugated EAVE DETAIL 3:12 Slope Minimum #10-12 x 1" Pancake Head Woodscrew (4'-0" o.c.) Tape Sealant Closure Tape Sealant Corrugated Panel #10-14 x 1" Woodscrew (see pages 7 & 9) Moisture Barrier (by others) Eave #10-14 x 1" Woodscrew (see pages 7 & 9) 1.25" Corrugated 2.50" Corrugated 3:12 Slope Minimum BOX GUTTER DETAIL Corrugated Panel Moisture Barrier (by others) #10-12 x 1" Pancake Head Woodscrew (1'-0" o.c.
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1.25" Corrugated 2.5" Corrugated ENDLAP DETAIL 3:12 Slope Minimum Corrugated Panel #10-14 x 1" Woodscrew (see pages 7 & 9) Single Bead Tape Sealant Moisture Barrier (by others) Slope 6" 1.25" Corrugated 2.
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1.25" Corrugated 2.5" Corrugated RAKE DETAIL #10-14 x 1" Woodscrew (1'-0" o.c.) Tape Sealant Corrugated Panel Rake #10-14 x 1" Woodscrew (1'-0" o.c.) 1.25" Corrugated 2.50" Corrugated RAKEWALL DETAIL Sidewall #10-14 x 1" Woodscrew (1'-0" o.c.
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1.25" Corrugated 2.5" Corrugated ENDWALL DETAIL 3:12 Slope Minimum Fasteners (by others) Pitch Break Moisture Barrier (by others) Tape Sealant Closure #10-14 x 1" Woodscrew (see pages 7 & 9) 1 /4"-14 x 7/8" Stitch Screw (1'-0" o.c.
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1.25" Corrugated 2.5" Corrugated HIP DETAIL 3:12 Slope Minimum Corrugated Panel 1 /4"-14 x 7/8" Stitch Screw (1'-0" o.c.) Tape Sealant Universal Closure #10-14 x 1" Woodscrew (see pages 7 & 9) 11" Ridge/Hip Cover Moisture Barrier (by others) 1.25" Corrugated 2.50" Corrugated 3:12 Slope Minimum RIDGE DETAIL Corrugated Panel 1 /4"-14 x 7/8" Stitch Screw (1'-0" o.c.
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1.25" Corrugated 2.5" Corrugated ADDITIONAL DETAILS CHIMNEY / CRICKET DETAIL ROOF PENETRATION DETAIL Chimney Stitch Fastener 11" Ridge/Hip Cover Roof Panel Sidewall (Field-cut and bend) Tape Sealant Endwall (Field-cut and bend) Vent Pipe Rubber Roof Jack SLOPE Roof Panel Field fabricate flat sheet to fit plywood cricket Roof Panel Chimney AVAILABLE SIZES Universal Sidewall 34 Universal Endwall MINI (1/4" TO 11/8" O.D. PIPE) #2 (13/4" TO 3" O.D. PIPE) #4 (3" TO 6" O.D.
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1.25" Corrugated 2.5" Corrugated CARE AND MAINTENANCE Though factory-applied pre-painted finishes are very durable and will last many years, eventually it may be desirable to thoroughly clean or repaint them. Dirt accumulation may cause apparent discoloration of the paint when it has been exposed in some dirt-laden environments for long periods of time. In areas of strong sunlight, slight chalking may cause some change in appearance.
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1.25" Corrugated 2.