Installation Guide

ManualsBrandsMetal Sales ManualsBuilding materials12 ft. Classic Rib Steel Roof Panel in White

SAFETY

STUDY APPLICABLE OSHA AND OTHER SAFETY REQUIREMENTS BEFORE

FOLLOWING THESE INSTRUCTIONS.

The installation of metal roof systems is a dangerous procedure and should be supervised by trained knowl-

edgeable erectors. USE EXTREME CARE WHILE INSTALLING ROOF PANELS. It is not possible for Metal

Sales to be aware of all the possible job site situations that could cause an unsafe condition to exist. The erec-

tor of the roof system is responsible for reading these instructions and determining the safest way to install the

roof system.

These instructions are provided only as a guide to show a knowledgeable, trained erector the correct part

placement one to another. If following any of the installation steps would endanger a worker, the erector should

stop work and decide upon a corrective action.

Provide required safety railing, netting, or safety lines for crew members working on the roof.

Do not use the roof panel as a walking platform. The roof panels will not withstand the weight of a person

standing at the edge of the panel.

Do not stand on the roof panel until the panels have been attached.

The application and detail drawings in this manual are strictly for illustration purposes and may not be appli-

cable to all building designs or product installations. All projects should conform to applicable building codes

for that particular area. It is recommended to follow all building regulations and standard industry practices.

Metal Sales Manufacturing Corporation is not responsible for the performance of the roof system if it is not

installed in accordance with the suggested instructions referenced in this installation manual or in the product

overview. (See Product Manual or Product Technical Literature). If there is a conict between this manual and

the actual erection drawings, the erection drawings are to take precedence.

Prior to ordering and installing materials, all dimensions should be veried by eld measurements.

Metal Sales reserves the right to modify, without notice, any details, recommendations or suggestions. Any

questions you may have regarding proper installation of the roong system should be directed to your Metal

Sales representative, see pages 2 and 3.

Consult Metal Sales for any additional information not outlined in this manual.

This manual is designed to be utilized as a guide when installing Post Frame and Residential roong systems.

It is the responsibility of the erector to ensure the safe installation of this product system.

Classic Rib

Install Guide

™

Summary of content (36 pages)

PAGE 1
™ Classic Rib® Install Guide The application and detail drawings in this manual are strictly for illustration purposes and may not be applicable to all building designs or product installations. All projects should conform to applicable building codes for that particular area. It is recommended to follow all building regulations and standard industry practices.
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CLASSIC RIB 9 ® Branch Territory Map 8 18 6 17 21 3 11 14 1 4 12 5,10 7 19 20 15 13 2 16 * NOTE: Shaded areas represent regions served by each location. For more than 50 years, Metal Sales Manufacturing Corporation has earned a reputation as the premier provider of innovative metal building components and accessories. We’ve backed this reputation with the industry’s largest professional sales and services team.
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CLASSIC RIB ® Branch Locations 15.) FONTANA BRANCH 14213 Whittram Avenue Fontana, CA 92335 909.829.8618 Phone 800.782.7953 Toll Free 909.829.9083 Fax 16.) ANCHORAGE BRANCH 4637 Old Seward Highway Anchorage, AK 99503 907.646.7663 Phone 866.640.7663 Toll Free 907.646.7664 Fax 1.) DENVER BRANCH 7990 E. I-25 Frontage Road Longmont, CO 80504 303.702.5440 Phone 800.289.7663 Toll Free 800.289.1617 Toll Free Fax 8.) SPOKANE BRANCH East 2727 Trent Avenue Spokane, WA 99202 509.536.6000 Phone 800.572.
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CLASSIC RIB ® TABLE OF CONTENTS PAGE NO. General Information Important Information .................................................................................1 Metal Sales' Locations ...............................................................................2 Customer Service ......................................................................................3 Panel Information Panel Overview ..........................................................................................
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CLASSIC RIB ® TABLE OF CONTENTS (cont.) PAGE NO. Angle Base Detail.....................................................................................25 Double Angle Detail..................................................................................25 Drip Cap Detail.........................................................................................26 Base Molding Detail..................................................................................26 Cannonball Track Cover Detail...........
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CLASSIC RIB 3 /4" ® PANEL INFORMATION C 3 /8" 9" 5 2 3/4" /8" 3 1/8" Anti-Siphon Groove 1 3/4" 36" Coverage PANEL OVERVIEW  Finishes: MS Colorfast45® and Acrylic Coated Galvalume®  Corrosion Protection: AZ55 per ASTM A 792 for unpainted Galvalume® AZ50 per ASTM A 792 for painted Galvalume® G60, G90 or G100 per ASTM A 653 for Galvanized  Gauges: 29 ga and 26 ga standard; 24 ga optional  36" panel coverage, 3/4" rib height  Panel Length: Minimum: 5'; Maximum: 45' recommended  Exposed
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CLASSIC RIB ® PANEL INFORMATION PANEL LAP DETAIL /4"-14 x 7/8" Stitch Screw (for roof only) 1 Classic Rib Panel #9-15 Woodscrew Anti-Siphon Groove SECTION PROPERTIES ALLOWABLE UNIFORM LIVE LOADS, psf For various fastener spacings SECTION PROPERTIES Ga Width Yield in ksi Weight psf Top in Compression Inward Load Bottom in Compression Outward Load Ixx in4/ft Sxx in3/ft Ixx in4/ft Sxx in3/ft 1.5’ 2’ 2.5’ 3’ 3.5’ 4’ 1.5’ 2’ 2.5’ 3’ 3.5’ 4’ 0.0100 0.0151 0.0053 0.
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CLASSIC RIB ® FASTENER INSTALLATION USING SCREWS: For fastening with screws, it is best to use a painted or plated screw, Type A or driller tip with a flat rubber washer. The correct screw gun is also important to the proper installation of self-drilling or self-tapping screws. A tool with the appropriate speed and torque setting (as recommended by the fastener manufacturer) will help prevent fastener thread strip-out and possible damage to the panel or its coating.
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CLASSIC RIB POST FRAME FLASHING PROFILES ® 3 20 12 6 4 23 10 16 22 18 13 1 1 - BASE MOLDING 8 2 14 17 7 1 - ANGLE BASE 2 - J-CHANNEL C 1" 1 1/2" 7 /8" 2" 1" 45° 1" C 1 1/2" 7 1" /8" 4 - 12" SOFFIT 4 - SOFFIT 3 - 14" UNIVERSAL RIDGE 1 3/4" C 3 21 15 9 C 1" 5 11 5 1/2" 4" /8" 3 143° 12" 5 1/2" 1 3/4" /8" 3 1/2" C 1 C 5 1/8" /2" 12" 4 - 24" SOFFIT 5 - UNIVERSAL ENDWALL 6 - UNIVERSAL SIDEWALL C 5 1/2" C 5 1/8" 1 /4" 3 1 24" /2" 5" C 143° 3 /2" 4"
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CLASSIC RIB POST FRAME FLASHING PROFILES ® 7 - MINI ANGLE 8 - INSIDE CORNER C 9 - POST TRIM C 11/2" 11/2" 4" C 1" 4" 11/2" 3 /2" C 35/8" 17/8" 5 5 /4" 5 C 4" 23/4" /2" /8" 5 3 14 - OVERHEAD DOOR TRIM 10 4" 1" C 1 C /4" 13 - OUTSIDE CORNER 23/8" 1 /4" 15/16" 3 C 11/16" 3 13/8" /8" 12 - RAKE TRIM 4" 7 67/8" /2" 11 - GABLE TRIM /8" 147° 147° 21/4" 5 C 1 /8" 3 41/2" 21/2" 1 111/16" C 1 1 /4" 10 - CANNONBALL TRACK COVER 10 - TOP MOUNT TRACK COVER 10
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CLASSIC RIB POST FRAME FLASHING PROFILES ® 17 - DOOR POST TRIM 18 - FRAMING CLOSURE 20 - TRANSLUCENT PANEL C 11/4" 55/8" 31/4" ile rof l P ions e an ns e P me Se r Di Fo 2" 1 /2" 1 C 35/8" 21 - EAVE MOLDING 3 LENGTHS: 8'-0",10'-0",12'-0" /4" 22 - DOUBLE ANGLE 23 - WIDE Z-METAL 31/2" C C 1 /4" 1 105° 7 11/8" /8" C 41/8" 11/2" 5 130° 3 13/16" /4" 1 24 - UNIVERSAL GAMBREL 31/2" 25 - RAKE / EAVE TRIM 11/4" 3 41/4" 120° /4" 26 - 3/8" F & J-CHANNEL 15/8" C 23/4" /8" /8"
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CLASSIC RIB ® RESIDENTIAL FLASHING PROFILES 1 5 1 1 - RIDGE / HIP COVER 6 4 2 3 1 - 13" STEP RIDGE / HIP COVER 2 - GABLE TRIM 5 10" C 5 1/2" /8" C 1 1/2" 4" C 11/16" 51/4" 1" 5 3 - EAVE 4 - UNIVERSAL ENDWALL /8" 4 - PITCH BREAK 3 7/8" C 4" 4" 3" 5 1" 3 1/2" C 7 /8" Specify Angle C 6" /8" 5 - UNIVERSAL SIDEWALL 6 - VALLEY C C 4" 1" 31/2" 7 9 1/2" /8" 1" 12 © Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 6/14
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CLASSIC RIB ACCESSORY PROFILES ® CLASSIC RIB CLOSURES UNIVERSAL CLOSURE VERSA VENT OUTSIDE INSIDE 1" x 3'-0" POLYETHYLENE FOAM 1" x 1 1/2" x 50'-0" 1" x 1 1/2" x 10'-0" TUBE SEALANT TAPE SEALANT 3 8 / " X 3/32" X 50' SINGLE BEAD BUTYL - GRAY 10.3 oz. CARTRIDGE URETHANE RUBBER ROOF JACK TOUCH-UP PAINT AVAILABLE IN PINTS PVDF / MS Colorfast45 MS-HT UNDERLAYMENT MINI (1/4" TO 11/8" O.D. PIPE) #2 (13/4" TO 3" O.D. PIPE) #4 (3" TO 6" O.D. PIPE) #6 (6" TO 9" O.D. PIPE) #8 (7" TO 13" O.D.
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CLASSIC RIB ® HANDLING MATERIAL RECEIVING MATERIAL It is the responsibility of the installer to unload material from the delivery truck. The installer shall be responsible for providing suitable equipment for unloading of material from the delivery. After receiving material, check the condition of the material, and review the shipment against the shipping list to ensure all materials are accounted for.
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CLASSIC RIB HANDLING MATERIAL (cont.) ® MANUAL HANDLING When handling painted steel, care should be taken to prevent scratching of material. Clean gloves should be worn at all times to prevent a reaction with salts found on bare skin. Installers should wear rubber sole shoes to keep from scuffing material while walking on the roof. Handling of individual panels should be done carefully and properly to avoid bending or damaging.
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CLASSIC RIB ® STORAGE GENERAL Please inspect panels for moisture accumulation. If moisture has formed, the panels should be unbundled, wiped dry, and allowed to dry completely. Once dry, carefully re-stack the panels and loosely recover allowing for ample air circulation. Bundled sheets should be stored high enough off of the ground to allow for air circulation and prevent contact with accumulating water. Elevate one end of the bundle to allow any moisture to run off the panels.
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CLASSIC RIB ® DESIGN / INSTALLATION CONSIDERATIONS GENERAL Metal Sales’ panels are designed to be installed over open framing and/or directly over a wood substrate (minimum 5/8”) with 30# felt moisture barrier (or an Ice and Water Shield when required by Local Building Codes). Always check with local building codes prior to all installations for any additional requirements that may be specific to your area.
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CLASSIC RIB ® FIELD CUTTING AND TOUCH-UP FIELD CUTTING Tin snips or a "nibbler" type electric tool are recommended for field cutting metal panels. Cutting the steel generates slivers or metal chips. These slivers and metal chips must be immediately removed from the panels because they will damage the finish and shorten the life of the product. One method of preventing this problem is to flip the panels over when cutting.
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CLASSIC RIB FASTENER SELECTION GUIDE ® POP RIVET SIZE TYPE FINISH APPLICATION /"x / " A Unpainted Flashing to Panel, Flashing to Flashing / " x 3/16" A Painted Flashing to Panel, Flashing to Flashing SIZE TYPE FINISH APPLICATION #10-12 x 1" A Plated Panel or Flashing to wood substructure SIZE TYPE FINISH APPLICATION #9-15 x 1" #9-15 x 11/2" #9-15 x 2" A A A Painted Painted Painted Panel or Flashing to wood substructure SIZE TYPE FINISH APPLICATION #1/4 - 14 x 7/8" Stitch
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CLASSIC RIB ® INSTALLATION OVERVIEW INSTALLATION OVERVIEW  As shown below with the number designations, install panel against the prevailing wind. Installing Wall Panels first then Roof Panels  To minimize corrosion, siding panels should not be installed all the way to the ground.  Siding panels should lap over the foundations or splash boards at least three inches.  Make sure panels are square and plumb, to assure straight and proper alignment of the entire row of panels.
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CLASSIC RIB NOTE: ® POST FRAME PANEL INSTALLATION -Eave Molding, Gutter and Valley Flashings must first be installed before panel installation can begin. -Panels can be installed going from either left to right or right to left / looking from eave to peak. INSTALLING INSIDE CLOSURES STEP 1 1. Apply a row of Tape Sealant across the top leg of the Eave Molding along the width of the building. 2. Align and place Inside Closures over the Tape Sealant.
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CLASSIC RIB ® POST FRAME PANEL INSTALLATION INSTALLING ENDLAP PANEL (IF REQUIRED) STEP 3 1. Apply a row of Tape Sealant across and over the ribs of the eave panel about 3" from panel end. 2. Install the ridge panel over the eave panel and Tape Sealant with a 6" Endlap. Fasten through both panels and Tape Sealant into support with appropriate amount of fasteners to meet local building code. (See fastening pattern on page 6). Fasteners must penetrate sealant. 3.
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CLASSIC RIB ® POST FRAME BUILDING DETAILS 14" UNIVERSAL RIDGE DETAIL LOW PROFILE RIDGE VENT DETAIL ROOF PANEL STITCH SCREW (EVERY RIB*) OUTSIDE CLOSURE TAPE SEALANT FASTENER 14" OR 20" UNIVERSAL RIDGE CAP RIDGE VENT RIDGE / HIP COVER FASTENER (EVERY RIB*) * FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C. INSIDE CORNER DETAIL OUTSIDE CORNER DETAIL WALL PANEL TAPE SEALANT FASTENER TAPE SEALANT STITCH SCREW (1'-0" O.C.) OUTSIDE CORNER STITCH SCREW (1'-0" O.C.
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CLASSIC RIB ® POST FRAME BUILDING DETAILS GABLE TRIM DETAIL RAKE TRIM DETAIL ROOF PANEL ROOF PANEL STITCH SCREW (1'-0" O.C.) STITCH SCREW (1'-0" O.C.) TAPE SEALANT TAPE SEALANT GABLE TRIM GABLE TRIM FASTENER FASTENER OUTSIDE CLOSURE OUTSIDE CLOSURE STITCH SCREW (EVERY RIB*) STITCH SCREW (EVERY RIB*) TAPE SEALANT * FASTENER SPACING TO BE 8" - 12" O.C. TAPE SEALANT * FASTENER SPACING TO BE 8" - 12" O.C.
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CLASSIC RIB POST FRAME BUILDING DETAILS ® EAVE MOLDING DETAIL UNIVERSAL GAMBREL DETAIL ROOF PANEL TAPE SEALANT ROOF PANEL INSIDE CLOSURE TAPE SEALANT FASTENER INSIDE CLOSURE EAVE MOLDING FASTENER GAMBREL FLASHING OUTSIDE CLOSURE OUTSIDE CLOSURE STITCH SCREW (EVERY RIB*) WALL PANEL STITCH SCREW (EVERY RIB*) ROOF PANEL FASTENER * FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
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CLASSIC RIB ® POST FRAME BUILDING DETAILS DRIP CAP DETAIL BASE MOLDING DETAIL WALL PANEL WALL PANEL FASTENER TAPE SEALANT INSIDE CLOSURE DRIP CAP POST TRIM WALK THROUGH DOOR CANNONBALL TRACK COVER DETAIL WALL PANEL FASTENER TAPE SEALANT INSIDE CLOSURE CANNONBALL TRACK COVER SLIDING DOOR 26 FASTENER TAPE SEALANT INSIDE CLOSURE BASE MOLDING NATIONAL TRACK COVER DETAIL WALL PANEL FASTENER TAPE SEALANT INSIDE CLOSURE NATIONAL TRACK COVER METAL SIDING ON DOOR © Metal Sales Manufacturing Corpora
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CLASSIC RIB POST FRAME BUILDING DETAILS ® DOOR JAMB DETAIL MINI-ANGLE / U-FLASHING DETAIL OVERHEAD DOOR WALL PANEL FASTENER DOOR JAMB FASTENER FASTENER J-CHANNEL WALL PANEL MINI-ANGLE FASTENER DOOR POST TRIM DETAIL POST TRIM DETAIL OVERHEAD DOOR OVERHEAD DOOR FASTENER FASTENER POST TRIM DOOR POST TRIM FASTENER J-CHANNEL © Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 6/14 FASTENER WALL PANEL 27
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CLASSIC RIB ® POST FRAME BUILDING DETAILS OVERHEAD DOOR TRIM DETAIL SOFFIT DETAIL WALL PANEL FASTENER ROOF PANEL TAPE SEALANT INSIDE CLOSURE OVERHEAD DOOR TRIM INSIDE CLOSURE OVERHEAD DOOR TRIM FASTENER FASTENER WALL PANEL FASTENER WALL PANEL * FASTENER SPACING TO BE 8" - 12" O.C.
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CLASSIC RIB ® INSTALLATION OVERVIEW INSTALLATION OVERVIEW      As shown below with the number designations, install panel against the prevailing wind. Make sure panels are square and plumb, to assure straight and proper alignment of the entire row of panels. For areas with high wind considerations, closer fastener spacing may be required. It is necessary to attach a temporary guide to the foundation to use as an alignment guide when installing siding panels.
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CLASSIC RIB NOTE: ® RESIDENTIAL PANEL INSTALLATION -Eave Molding, Gutter and Valley Flashings must first be installed before panel installation can begin. -Panels can be installed going from either left to right or right to left / looking from eave to peak. INSTALLING INSIDE CLOSURES 1. Apply a row of Tape Sealant across the top leg of the Eave Molding along the width of the building. 2. Align and place Inside Closures over the Tape Sealant.
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CLASSIC RIB ® RESIDENTIAL PANEL INSTALLATION INSTALLING SECOND PANEL STEP 3 1. Apply a row of Tape Sealant across and over the ribs of the first panel about 3" from panel end. 2. Install the second panel over the first panel and Tape Sealant with a 6" Endlap. Fasten through both panels and Tape Sealant into support with appropriate amount of fasteners to meet local building code. (see fastening pattern on page 6). Fasteners must penetrate sealant. 3.
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CLASSIC RIB ® RESIDENTIAL DETAILS 14" UNIVERSAL RIDGE DETAIL RIDGE / HIP COVER DETAIL ROOF PANEL ROOF PANEL STITCH SCREW (EVERY RIB*) STITCH SCREW (EVERY RIB*) OUTSIDE CLOSURE OUTSIDE CLOSURE (RDG) UNIVERSAL CLOSURE (HIP) TAPE SEALANT TAPE SEALANT FASTENER FASTENER 14" UNIVERSAL RIDGE RIDGE / HIP COVER MOISTURE BARRIER MOISTURE BARRIER * FASTENER SPACING TO BE 8" - 12" O.C. * FASTENER SPACING TO BE 8" - 12" O.C.
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CLASSIC RIB ® RESIDENTIAL DETAILS EAVE DETAIL GUTTER DETAIL ROOF PANEL ROOF PANEL MOISTURE BARRIER MOISTURE BARRIER FASTENER TAPE SEALANT FASTENER INSIDE CLOSURE INSIDE CLOSURE TAPE SEALANT DRIP EDGE (BY OTHERS) GUTTER (BY OTHERS) FASTENER (1'-0" O.C.) EAVE TRIM PITCH BREAK DETAIL VALLEY DETAIL FASTENER ROOF PANEL PANCAKE HEAD SCREW (1'-0" O.C.
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CLASSIC RIB ® RESIDENTIAL DETAILS CHIMNEY / CRICKET DETAIL ROOF PENETRATION DETAIL CHIMNEY FASTENER RIDGE / HIP COVER ROOF PANEL SIDEWALL (FIELD CUT AND BEND) TAPE SEALANT ENDWALL (FIELD CUT AND BEND) VENT PIPE SLOPE RUBBER ROOF JACK ROOF PANEL FIELD FABRICATE FLAT SHEET TO FIT PLYWOOD CRICKET ROOF PANEL AVAILABLE SIZES UNIVERSAL SIDEWALL 34 UNIVERSAL ENDWALL MINI (1/4" TO 11/8" O.D. PIPE) #2 (13/4" TO 3" O.D. PIPE) #4 (3" TO 6" O.D. PIPE) #6 (6" TO 9" O.D. PIPE) #8 (7" TO 13" O.D.
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CLASSIC RIB ® CARE AND MAINTENANCE Though factory applied pre-painted finishes are very durable and will last many years, eventually it may be desirable to thoroughly clean or repaint them. Dirt pickup may cause apparent discoloration of the paint when it has been exposed in some dirt-laden environments for long periods of time. In areas of strong sunlight, slight chalking may cause some change in appearance.
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CLASSIC RIB 36 ® NOTES © Metal Sales Manufacturing Corporation / Subject to change without notice / Effective 6/14