Important Information The application and detail drawings in this manual are strictly for illustration purposes and may not be applicable to all building designs or product installations. All projects should conform to applicable building codes for that particular area. Metal Sales Manufacturing Corporation is not responsible for the performance of the metal panel system if it is not installed in accordance with the suggested instructions referenced in this manual.
Table of Contents Important Information............................................................. 1 Panel Information..................................................................... 3 Handling Material..................................................................... 4 Delivery & Storage.................................................................... 4 Safety Considerations............................................................... 5 Panel Conditions.......................................
Panel Information C 1" 12" Panel Coverage Striated C 1" 12" Panel Coverage With Minor Ribs (West Coast Only*) C 1" 16" Panel Coverage Striated C 1" 16" Panel Coverage With Minor Ribs (West Coast Only*) • Minimum recommended slope for Image II is 3:12 • Recommended substrate is 5/8" plywood with 30# felt moisture barrier • Available in 12" and 16" widths with 1" rib height • Minimum panel length is 5' • Maximum panel length is 30' Call a Metal Sales representative for more information.
Handling Material General Handling Each bundle should be handled carefully to avoid being damaged. Care should be taken to prevent bending of the panel or scratching the finish. Whenever possible, the bundle should remain crated until it is located in its place of storage. If bundles must be opened, we recommend you recrate them before lifting. To avoid damage please lift the bundle at its center of gravity.
Safety Considerations STUDY APPLICABLE OSHA AND OTHER STATE AND FEDERAL SAFETY REQUIREMENTS BEFORE FOLLOWING THESE INSTRUCTIONS. The installation of metal roofing systems is a dangerous procedure and should be supervised by trained, knowledgeable installers. USE EXTREME CARE WHILE INSTALLING ROOFING PANELS. The installer of the roofing system is responsible for reading these instructions and determining the safest way to install the roofing system.
Panel Conditions 4 2 5 1 3 10 Map of Typical Conditions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
9 6 8 The application and detail drawings that follow are strictly for illustration purposes and may not be applicable to all building designs or product installations. All projects should conform to applicable building codes for that particular area. It is recommended to follow all building regulations and standard industry practices.
Slope Data This chart should be used when specifying and ordering panels and flashings. It will help you determine overall required length of material on sloped applications. SLOPE 1:12 2:12 3:12 4:12 5:12 6:12 SLOPE HIP / VALLEY FACTOR MULTIPLIER 1.0035 1.0138 1.0308 1.0541 1.0833 1.1180 1.4167 1.4240 1.4362 1.4530 1.4743 1.5000 SLOPE 7:12 8:12 9:12 10:12 11:12 12:12 SLOPE HIP / VALLEY FACTOR MULTIPLIER 1.1577 1.2019 1.2500 1.3017 1.3566 1.4142 1.5298 1.5635 1.6008 1.6415 1.6853 1.
Standard Flashings C - Indicates colored side of panel Eave Extended Eave 37/8" 6" C X* 3" X* 3" /" 5 8 Open Hem C /" 5 8 Open Hem 10'-2'' Length * Specify Slope Angle 10'-2'' Length * Specify Slope Angle Cleat Offset Cleat 21/2" C 11/2" 135° /" 1 2 1" C /" 1 2 10'-2'' Length 10'-2'' Length 12'' Coil (For continuous gutters) 16'' Inside Diameter © Metal Sales Manufacturing Corporation / Subject to change without notice, effective 6/2011 9
Standard Flashings (Cont.
Standard Flashings (Cont.) Peak C Pitch Break 6" X* 5" 4" X* C 6" /" 3 8 10'-2'' Length * Specify Slope Angle 10'-2'' or 20'-3'' Length * Specify Slope Angle 1.5” Sill/Head 1.
Accessories 36" Cobra Vented Closure Double Bead Tape Sealant / " x 3/16" x 25'-0'' Butyl-Gray 7 8 Tube Sealant Metal Panel Hemming Tool 36" 1" Image II Outside Closure Rubber Roof Jack Touch-Up Paint Available in pints PVDF and CF45 MINI (1/4" to 11/8" O.D. Pipe) #2 (13/4" to 3" O.D. Pipe) #4 (3" to 6" O.D. Pipe) #6 (6" to 9" O.D. Pipe) #8 (7" to 13" O.D.
Fasterner Selection Pop Rivet 1 /8" x 3/16" Flashing - to - Flashing attachments Stitch Screw 1 /4" - 14 x 7/8" Driller Flashing - to - Flashing attachments Woodscrew #9-16 x 1" Type A #9-16 x 11/2" Type A #9-16 x 2" Type A Exposed Panel / Trim - to - Wood attachments Truss Head Woodscrew #8-18 x 3/4" Type A Concealed Panel / Trim- to - Wood attachments Alternate: #10-12 x 1” Pancake Head Woodscrew Fastener Installation Correct Too Loose Too Tight Note: Screws must be properly driven to ensure
Fastening Guide Recommended Fastener Spacing (inches) For Slopes 3:12 to 6:12 Wind Speed (mph) Exposure Category 90B 90C 100B 100C 110B 110C 120B 120C Roof Slope: 3:12 - 6:12 Field -13.3 psf Edge -23.2 psf Corner -34.3 psf 24 24 24 Field -17.2 psf Edge -29.9 psf Corner -44.2 psf 24 24 18 Field -16.5 psf Edge -29.9 psf Corner -42.2 psf 24 24 18 Field -21.2 psf Edge -36.9 psf Corner -54.6 psf 24 24 18 Field -19.9 psf Edge -34.7 psf Corner -51.3 psf 24 24 18 Field -25.
Fastening Guide (Cont.) Recommended Fastener Spacing (inches) For Slopes 6:12 to 12:12 Wind Speed (mph) Exposure Category Roof Slope: 6:12 - 12:12 Field -14.6 psf 90B 90C 100B 100C 110B 110C 120B 120C Edge -17 psf Corner -17 psf 24 24 24 Field -18.8 psf Edge -21.9 psf Corner -21.9 psf 24 24 24 Field -18.8 psf Edge -21.9 psf Corner -21 psf 24 24 24 Field -23.2 psf Edge -27.1 psf Corner -27.1 psf 24 24 24 Field -21.8 psf Edge -25.5 Corner -25.5 24 24 24 Field -28 psf Edge -32.
Installation Procedures Step 1 Installing Cleat & Eave Flashings If your building requires a Gutter instead of Eave Flashing, please see page 22 for installation. Moisture Barrier must be installed prior to beginning installation. Metal Sales recommends a minimum 30# felt moisture barrier. To avoid panel distortion, use a properly aligned and uniform substructure. All Cleat and Eave flashings must be installed prior to panel installation. 1.
Installation Procedures Step 2 Installing Valley Flashing All Valley flashings must be installed prior to panel installation. 1. 2. 3. Position Valley on roof, working from the low end to the high end. Attach Valley to substrate with #8-18 x 3/4" Truss Head Woodscrews, 4' o.c. Make sure Truss Head Woodscrews are positioned as to be covered by the Image II Panel when installed.
Panel Installation Step 1 Exposed Fastened Panel installation Installing First Panel 1. 2. 3. 4. Apply a row of Double Bead Tape Sealant on the top leg of the Eave flashing. Install first panel so that the panel end has proper overhang making sure that panel is square to eave and rake. It is critical that the first panel be straight and square with the building as it controls alignment of the following roof panels.
Panel Installation Step 2 Exposed Fastened Panel Installation Installing Second Panel 1. 2. 3. 4. 5. Snap second panel in place making sure panel ends are aligned. Snap panel in place working from one end to the other. Fasten substrate with a #8-18 x 3/4" Truss Head Woodscrew in the center of the fastening groove located along the male leg of the panel. Fastener spacing must be designed to meet local building codes.
Panel Installation Step 1 Concealed Fastened Panel Installation Installing First Panel Note: Moisture Barriers, Eave, Valley, and Offset Cleat flashing must first be installed before panel installation can begin Image II panels are installed from left to right or right to left. 1. Install Eave flashing and Valley flashing as shown on pages 16-17. 2. Apply a row of Double Bead Tape Sealant on the bottom leg of the Offset Cleat and align on substrate. 3.
Panel Installation Step 1 (cont) Concealed Fastened Panel Installation Installing First Panel 6. 7. Install first panel so that eave has proper overhang making sure that the panel is square to eave and rake. Slide the panel toward the peak of the roof engaging the panel with the Offset Cleat. Offset Cleat must be fully engaged into the panel. Additional overhang must be considered if using wall panels.
Panel Installation Step 2 Concealed Fastened Panel Installation Installing Second Panel 1. Field notch and hem the Image II panel as shown on page 20. Apply a single bead of Tube Sealant inside the open hem of the Image II panel. Place the second panel on top of previously installed panel so that the second hemmed panel can be engaged with the Offset Cleat. Begin snapping the panels together working from eave to peak. It is critical that panels only be snapped in one direction.
Eave Detail All Eave flashings must be installed prior to panel installation. Position and install Cleat to wall with #8-18 x 3/4" Truss Head Woodscrew, 1' o.c. Make sure Cleat allows for proper Eave attachment considering wall panels. 2. Install Eave flashing by resting the flashing against the substrate and fasten with #8-18 x 3/4" Truss Head Woodscrews, 4' o.c. to hold the Eave flashing in place during installation. 3. Apply a row of Double Bead Tape Sealant on the top leg of the Eave flashing. 4.
Post-Hung Gutter Detail All Eave flashings must be installed prior to panel installation. 1. Install Eave flashing by resting the flashing against the substrate and fasten with #8-18 x 3/4" Truss Head Woodscrews, 4' o.c. to hold the Eave flashing in place during installation. Apply a row of Double Bead Tape Sealant on the top leg of the Eave flashing. Install first panel so that the panel end has proper overhang making sure that panel is square to eave and rake.
Valley Detail Eave flashings must be installed before and Valley flashings. All Valley flashings must be installed prior to panel installation. If two or more Valley flashings are required, Valley flashing must be installed working from eave to peak. It is recommended that ms-HT underlayment be installed under Valley flashing for added moisture protection. 1. 2. 3. 4. 5. Install Valley flashing against substrate from the low end to the high end.
Rake Detail 1. 2. 3. 4. 5. 6. Roof panel must be installed before Rake flashing. If the panel ends off module, bend flat part of the panel up a minimum of 1", otherwise skip to the next note. Apply a row of Double Bead Tape Sealant to the flat part of the panel next to the panel rib or vertical field bent leg. Position and install Cleat to wall with #8-18 x 3/4" Truss Head Woodscrew, 1' o.c. Make sure Cleat installation allows for proper Rake attachment.
Rakewall with Counter Detail 1. 2. 3. 4. 5. If the panel ends off module, bend flat part of the panel up a minimum of 1", otherwise skip to the next note. Apply a row of Double Bead Tape Sealant to the flat part of the panel next to the panel rib or vertical field bent leg. Install Rakewall to the and attach with #9-16 x 1" Woodscrews, 1' o.c. to the flat pan of the Image II panel. Install Counter Flashing, and fasten to parapet wall with appropriate fastener 1' o.c.
Rakewall with Reglet Detail 1. 2. Roof panel must be installed before Rakewall flashing. If the panel ends off module, bend flat part of the panel up a minimum of 1", otherwise skip to the next note. Apply a row of Double Bead Tape Sealant to the flat part of the panel next to the panel rib or vertical field bent leg. Install Rakewall to the and attach with #9-16 x 1" Woodscrews, 1' o.c. to the flat pan of the Image II Panel. Install Reglet in field cut groove in the parapet wall.
Endwall With Counter Detail 1. 2. 3. 4. 5. 6. 7. 8. Once panels have been installed, field cut the 1" Z-Closure (See page 33) to fit between the panel ribs. Place a row of Double Bead Tape Sealant across panel and over each panel rib approximately 2" from panel end. Before proceeding make sure 1" Z-Closure placement will accommodate Pitch Break flashing. Install field cut 1" Z-Closure as shown on page 33. Fasten 1" Z-Closure through panel with #8-18 x 3/4" Truss Head Woodscrews, 4 per panel.
Endwall With Reglet Detail 1. Once panels have been installed, field cut the 1" Z-Closure (See page 30) to fit between the panel ribs. Place a row of Double Bead Tape Sealant across panel and over each panel rib approximately 2" from panel end. Before proceeding make sure 1" Z-Closure placement will accommodate Pitch Break flashing. Install field cut 1" Z-Closure as shown on page 33. Fasten 1" Z-Closure through panel with #8-18 x 3/4" Truss Head Woodscrews, 4 per panel.
Slope Change Detail Image II Panel (12) Double Bead Tape Sealant (8) Truss Head Woodscrew (10) Offset Cleat (9) Tube Sealant (11) Moisture Barrier Pitch Break (6) Truss Head Woodscrew (3) Tube Sealant (5) Double Bead Tape Sealant (4) Pop Rivet, 3 per panel (7) 1" Z-Closure (2) Image II Panel (1) 3" (X) Numbers indicate sequence of installation.
Ridge/Hip Detail Image II Panel (1) Pop Rivet, 3 per panel (8) Double Bead Tape Sealant (6) 1" Z-Closure (3) Tube Sealant (5) Truss Head Woodscrew (4) Double Bead Tape Sealant (2) 13" Ridge/Hip Cover (7) Double Bead Tape Sealant Pop Rivet Truss Head Woodscrew (X) Numbers indicate sequence of installation. Vented Ridge Detail Image II Panel (1) Pop Rivet, 1' o.c.
1" Z-Closure Installation Truss Head Woodscrew 1" Z-Closure Double Bead Tape Sealant Field bent tab (1") Note: Install a continuous row of Double Bead Tape Sealant on top of the 1" Z-Closures after you have fastened them into place.
Final Instructions Clean-Up • Inspect panel surfaces and flashings for loose debris and metal shavings. Remove debris and metal shavings by wiping panels down with a soft cloth, being careful not to scratch panel surface. Dirt residue can be removed by washing panels with a mild detergent, water, and soft cloth. • • Repair • Severe scratches, dents and holes will require panel replacement.
12 16 Image II Image II 80 80 Grade 26 26 Gauge 80 80 Yield ksi 0.92 0.99 Weight psf 0.0158 0.0205 Ixx in4/ft 0.0170 0.0225 Sxx in3/ft Top in Compression NOTES: 1. Section properties are calculated per AISI 2007. 2. Ixx and Sxx are effective section properties for deflection and bending. Width in Panel Profile SECTION PROPERTIES 0.0165 0.0211 Ixx in4/ft 0.0177 0.
Notes 36 © Metal Sales Manufacturing Corporation / Subject to change without notice, effective 6/2011
Notes 37 © Metal Sales Manufacturing Corporation / Subject to change without notice, effective 6/2011
Notes 38 © Metal Sales Manufacturing Corporation / Subject to change without notice, effective 6/2011
Notes 39 © Metal Sales Manufacturing Corporation / Subject to change without notice, effective 6/2011