Installation Guide

CREOSOTE AND SOOT FORMATION AND NEED FOR REMOVAL
When wood is burned slowly, it produces tar and other organic vapors,
Your MetalBest Chimney System is not intended or designed for use as
a combustion or fire chamber. It is very easy to over fire your woodburning
appliance with kindling, scrap lumber, brush or any fast burning fuel. This
can produce flames and high temperatures all the way up the chimney, and
may cause chimney damage.
If you see your appliance or the smoke pipe glowing red, you are risking
chimney damage, or a fire. The creosote may be burning inside the chim-
ney. If you see flames coming out the top, you are either overfiring or there
is a chimney fire.
If the fire in your heater has gotten out of control, or if you suspect a
chimney fire for any reason, follow these steps:
1. Immediately close all dampers and/or air entrance openings to your
appliance. This includes doors on Franklin type stoves. Block off fireplace
openings.
2. Alert your family to the possible danger.
3. Inspect your appliance and chimney surroundings for possible fire. If in
doubt, alert your fire department.
4. Do not continue to use your appliance until it and your chimney have
been thoroughly inspected. Overheating can cause metal parts to expand,
buckle and crack. If you are not certain, have a qualified heating person
disassemble all parts so they can be inspected and replaced.
5. Do not use salt or water on the fire in your appliance. Salt is corrosive
and water will cause a dangerous steam explosion. You might be able to
control the fire by using ashes, sand or baking soda, since baking soda is
an ingredient used for dry chemical fire extinguishers.
6. After a chimney fire, when it is safe to do so, check internal locations
such as the attic and under the roof and keep watching for two or three
hours. There may be delayed smoldering and subsequent ignition, even if
the fire inside the chimney has been controlled.
Warning: The chimney pipe and its fittings must be assembled with metal-
to-metal joints as furnished. Do not use tape or any sealing compound
(such as tar, mastic, putty or silicone) at the outer joints. Sealers in the
joints may cause the insulation to accumulate moisture and will cause
corrosion or freezing failures.
CAUTION: DO NOT USE METALBEST CHIMNEY SYSTEM PIPE WITH
DAMAGED ENDS
Both the inner and outer pipe must join properly to avoid leakage and
accidental disengagement. Slight eccentricity of the inner pipe will not
affect operation provided that the joint goes together completely. Minor
dents or irregularity of the outer pipe will not have any perceptible effect on
temperature safety.
CHIMNEY OPERATION AND MAINTENANCE
The need for chimney maintenance depends on the kind of appliance and
how it is operated. Gas and oil-burning appliances may need very little, but
wood and coal-burning appliances may need a great deal of chimney
maintenance. Open front fireplaces without doors usually dilute their smoke
with large amounts of air. Thus the buildup of chimney deposits is generally
very low. "Air tight" or controlled draft wood stoves and heaters produce
dense smoke if they are loaded for long duration or overnight fires, and can
rapidly produce heavy, thick creosote deposits. It is possible, by having a
short duration daily hot fire, to burn off these deposits or prevent them from
building up to dangerous levels. This takes skillful operation and an appre-
ciation of how to get the correct temperature.
securely twist locked together. The diagram, Fig. 8, illustrates these points.
Screws or locking bands are needed to prevent accidental disengagement
during chimney cleaning, and to reinforce the chimney whenever it is
outdoors, along walls, or above the roof.
which combine with expelled moisture to form creosote. The creosote
vapors condense in the relatively cool chimney flue of a slow-burning fire.
As a result, creosote residue accumulates on the flue lining. When ignited,
this creosote makes an extremely hot fire.
With coal which can burn with a smoky fire, this smoke also condenses in
the chimney to form soot.
The chimney should be inspected at least once every 2 weeks during the
heating season to determine if a creosote or soot buildup has occurred.
If creosote or soot has accumulated, it should be removed to reduce the
risk of chimney fire.
Creosote causes many problems. Some are visible while others are not. It
can make trouble if:
1. It runs down the outside of the pipe to damage the finish on the
metal.
2. It drips out of joints, damaging floors or furnishings.
3. It plugs up the chimney to cause poor combustion, smoking, soiling walls
and indoor air pollution.
4. It catches fire in the chimney to cause possible chimney damage and
damage to your home.
If you see deposits more than 1/16 inch thick, clean all of the chimney parts
mechanically. This means using brushes, scraping or equivalent. Don't
start a chimney fire! With only slight deposits, try a hot fire to see if the black
deposits change to light ash or fall down the chimney. You can hear the
sound of falling deposits when temperature conditions are right. After-
wards reinspect the chimney and the inside of the appliance for deposits.
Do not use chemical cleaners, they may corrode the inside of the chimney.
They may or may not prevent or remove creosote. When they are used
together with a hot fire, it is probably the fire that is doing the work.
Depending on the rate of buildup, as you learn what is going on in the
chimney, you can adjust your cleaning schedule.
If you have any doubts about your ability to clean the chimney, or if the
deposits are very heavy and hard to remove, call a professional chimney
sweep. Do not try to burn them off.
It doesn't matter how careful you are with loading, fuel wood selection or
draft control, you should observe the above precautions with any wood
stove or chimney installation.
CHIMNEY FIRES AND WHAT TO DO ABOUT THEM
Enclosure *
Chimney Pipe
Minimum Clearance
Fire Stop/ Joist
Shield (JS)
Ceiling
Back-Up
Strip
2” Minimum Clearance
* Sidewall material may be
more readily supported using
back-up strips at upper and
lower ends of an enclosure.
FIG. 7 FIRE STOP/ JOIST SHIELD (JS) WITH
FULL ENCLOSURE
2”
Enclosure *,
Dry Wall,
Plywood, Etc.
Female End - Outer Wall
Use Minimum 3 Screws
Per Joint
Use 1/8” Drill Here for
#8 x 1/2”
Stainless Steel Screw
1/2 inch
Male End - Outer Wall
CAUTION: Do Not Drill
More Than 1/2” Deep
FIG. 8 DRILLING
(Close up, Cross-Section
of Chimney Joint)
DIAGRAM
Inner Pipe