Edition MOVIMOT® MM..
SEW-EURODRIVE
Contents 1 Important Notes................................................................................................. 5 2 Safety Notes ...................................................................................................... 7 3 Unit Design ........................................................................................................ 8 3.1 MOVIMOT® inverter (standard design)..................................................... 8 3.
Contents 10 Diagnostics.................................................................................................... 127 10.1 Diagnostics of MOVIMOT® standard design ........................................ 127 10.2 Diagnostics of MOVIMOT® with integrated AS-Interface...................... 132 10.3 Important service information................................................................ 140 11 Inspection and Maintenance ........................................................................
Important Notes 1 1 Important Notes Safety and warning instructions Always follow the safety and warning instructions contained in this publication! Electrical hazard Possible consequences: Severe or fatal injuries. Hazard Possible consequences: Severe or fatal injuries. Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environment. Tips and useful information.
Important Notes 1 Site of operation Waste disposal The following uses are forbidden unless measures are expressly taken to make them possible: • Use in explosion-proof areas • Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
Safety Notes 2 2 Safety Notes • Never install damaged products or take them into operation. Please submit a complaint to the shipping company immediately in the event of a damage. • Only electrical specialists with the relevant accident prevention training are allowed to perform installation, startup and service work on the MOVIMOT®. They must also comply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/ 0160).
Unit Design MOVIMOT® inverter (standard design) 3 3 Unit Design 3.1 MOVIMOT® inverter (standard design) 1 5 6 2 7 3 8 9 4 10 11 12 13 14 15 16 17 18 19 06496AXX 1. 2. 3. 4. 5. 6. 7. 8. 9. Identification of the circuit type Terminal box (size 2 used as example) Connection plug between connection unit and inverter MOVIMOT® inverter with heat sink (size 2 used as example) Connection unit with terminals Screw for PE connection 댷 Electronics terminal strip X2 Internal braking resistor BW.
Unit Design Unit designations (MOVIMOT® standard design) 3.2 3 Unit designations (MOVIMOT® standard design) Sample motor nameplate SEW-EURODRIVE Bruchsal / Germany Typ KA77 DT90L4/BMG/MM15/MLU Nr. 3009818304. 0001. 99 KW 1,5 / 50 HZ 50Hz V 380-500 60Hz V 380-500 r/min 22/1400 Bremse V 230 Nm 20 kg 73 Ma 665 Nm Schmierstoff 3~ IEC 34 IM B3 0,99 cosj 3,50 A A 3,50 IP 54 Kl F Gleichrichter i 64,75 :1 Made in Germany 184103 3.
Unit Design Unit designations (MOVIMOT® standard design) 3 Sample inverter nameplate 05605AXX MM 15 C – 503 – 00 Design (00 = Standard) Connection type (3 = 3-phase) Supply voltage (50 = 380...500 VAC) Version C Motor power (15 = 1.5 kW) MOVIMOT® series Device identification The device identification [1] at the top of the MOVIMOT® inverter contains information about inverter type [2], inverter part number [3], equipment power [4] and adapted (associated) motors [5].
Unit Design Unit designations (MOVIMOT® standard design) "Mounting close to motor" design with option P2.A 3 The following illustration shows an example of the MOVIMOT® inverter with option P2.
Unit Design MOVIMOT® inverter (with integrated AS-Interface) 3 3.
Unit Design Unit designations (MOVIMOT® with integrated AS-Interface) 3.4 3 Unit designations (MOVIMOT® with integrated AS-Interface) Sample motor nameplate SEW-EURODRIVE Bruchsal / Germany Typ KA77 DT90L4/BMG/MM15/RJ1A/AND3/AZSK Nr. 3009818304. 0001. 99 KW 1,5 / 50 HZ 50Hz V 380-500 60Hz V 380-500 r/min 22/1400 Bremse V 230 Nm 20 kg 73 Ma 665 Nm Schmierstoff 3~ IEC 34 IM B3 0,99 cosj 3,50 A A 3,50 IP 54 Kl F Gleichrichter i 64,75 :1 Made in Germany 184103 3.
Unit Design Unit designations (MOVIMOT® with integrated AS-Interface) 3 Sample inverter nameplate 52118AXX MM 15 C – 503 – 30 Design (30 = with integrated AS-Interface) Connection type (3 = 3-phase) Supply voltage (50 = 380...500 VAC) Version C Motor power (15 = 1.5 kW) MOVIMOT® series Device identification The device identification [1] at the top of the MOVIMOT® inverter contains information about inverter type [2], inverter part number [3], equipment power [4] and adapted (associated) motors [5].
Unit Design Unit designations (MOVIMOT® with integrated AS-Interface) "Mounting close to the motor" design with option P2.A 3 The following illustration shows an example of the MOVIMOT® inverter with option P2.
Mechanical Installation MOVIMOT® gearmotor 4 4 Mechanical Installation 4.1 MOVIMOT® gearmotor Before you begin Install MOVIMOT® only if • the entries on the nameplate of the drive match the voltage supply system, • the drive is undamaged (no damage caused by transport or storage).
Mechanical Installation Modular terminal box 4.2 4 Modular terminal box Turning the terminal box In principle it is recommended to purchase factory pre-fabricated MOVIMOT® systems with the correct position of cable entries. In exceptional cases, the position of the cable entries can be turned to the opposite side (only for designs with modular terminal box). 1.
4 Mechanical Installation Modular terminal box 6. Turn terminal box [D] by 180°. [D] 180˚ 51820AXX 7. Place terminal box [D] on mounting plate [E] and fasten it with screws [C]. 8. Reestablish cable connections. 9. Reattach MOVIMOT® inverter [B] and secure with screws [A].
Mechanical Installation Mounting MOVIMOT® inverter with option P2.A close to the motor 4.3 4 Mounting MOVIMOT® inverter with option P2.A close to the motor The following illustration shows the mounting dimensions when mounting the MOVIMOT® inverter with option P2.
Mechanical Installation Option MLU..A / MLG..A / MLK11A 4 4.4 Option MLU..A / MLG..A / MLK11A Scope of delivery Installation • MLU..A / MLG..A / MLK11A top [2] • 2 screws [1] • Cable entry screw [4] • MLU..A / MLG..A / MLK11A lower section [5] 1. Remove a screw plug from the MOVIMOT® terminal box. 2. Attach lower section [E] to MOVIMOT® terminal box and fasten it with cable entry screw [4]. 3. Guide connection cable [3] through cable entry screw [4] into the MOVIMOT® terminal box. 4.
Mechanical Installation MBG11A option 4.5 4 MBG11A option • A: Assembly from the rear via 4 tapped holes • B: Assembly from the front via 2 mounting holes M4 x 5 + a A B M4 M4 x 25 A A B 28 mm B 60 mm 88 mm Ø 4,3 mm A M4 A 56 mm 68 mm 50520AXX a = wall thickness Screws are not included in the delivery! 4.
Mechanical Installation URM option 4 4.7 URM option Mount the URM option with two screws according to the following illustration. Connection according to section "Electrical Installation.
Electrical Installation of MOVIMOT® Standard Design Installation instructions 5 Electrical Installation of MOVIMOT® Standard Design 5.1 Installation instructions Connecting supply system leads Installation at 1000 meters above sea level (msl) • The rated voltage and frequency of MOVIMOT® must correspond to the data for the power supply system (mains). • Cable cross section: according to input current Imains for rated power (see Technical Data).
Electrical Installation of MOVIMOT® Standard Design Installation instructions 5 Connecting 24VDC supply • Supply MOVIMOT® either via external 24 VDC or via the MLU..A or MLG..A options. Conventional control (via binary commands) • Connect the required control leads (e.g. CW/Stop, CCW/Stop, f1/f2 setpoint change) • Use shielded cables as control leads and route them separately from power supply cables. Control via RS-485 interface with bus master PLC, MLG..A, MBG11A, MWA21A option or MF../MQ..
Electrical Installation of MOVIMOT® Standard Design Connection of MOVIMOT® basic unit Connection of MOVIMOT® basic unit R L 24V F11/F12/F13 24V Function of terminals CW/Stop and CCW/Stop with binary control: L1 L2 L3 PE R L 5.
Electrical Installation of MOVIMOT® Standard Design MOVIMOT® plug connectors 5 5.3 MOVIMOT® plug connectors AVT1, ASA3 plug connectors The following illustration shows the assignment of the optional AVT1 and ASA3 plug connectors. Available designs: • MM.../ASA3 • MM.../AVT1 • MM.../ASA3/AVT1 MOVIMOT ® 24V RS+ L1 L2 L3 RS- 4 3 1 2 1 2 3 4 6 7 8 9 10 AVT1 5 ASA3 52113AXX Plug connector AMA6 The following illustration shows the assignment of the optional AMA6 plug connector.
Electrical Installation of MOVIMOT® Standard Design Connection MOVIMOT® options 5.4 5 Connection MOVIMOT® options Connection of MLU11A option The following figure shows the connection of the MLU11A option. YE L1 MOVIMOT ® L2 L3 L2 L1 YE R L f1/f2 K1a K1b RSRS+ 24V 15 13 14 24V MLU11A RD BU 05651AXX Connection of MLG11A option The following figure shows the connection of the MLG11A option.
Electrical Installation of MOVIMOT® Standard Design Connection MOVIMOT® options Connection of MBG11A option L3 L1 The following figure shows the connection of the MBG11A option. L2 5 MOVIMOT ® RS+ RS- 24V R L f1/f2 K1a K1b RSRS+ 24V 15 14 13 MBG11A [1] 24 VDC [2] 댷 03183CXX [1] Observe the enabled direction of rotation (see the section "Connection of MOVIMOT® basic unit, Functions of CW/Stop, CCW/Stop terminals with control via RS-485 interface.
Electrical Installation of MOVIMOT® Standard Design Connection MOVIMOT® options The following figure shows the connection of the MWA21A option.
Electrical Installation of MOVIMOT® Standard Design Connection MOVIMOT® options URM L3 The following figure shows the connection of the URM option. L2 Connection of URM option L1 5 M 3~ MOVIMOT ® BMG 13 RD 14 R L f1/f2 K1a K1b RSRS+ 24V 15 13 15 14 WH BU 52203AXX The following figure shows the connection of the MDG11A option. • Connecting the MDG11A to an RS-485 bus with several MOVIMOT® is not allowed.
Electrical Installation of MOVIMOT® Standard Design Connection RS-485 bus master 5.5 5 Connection RS-485 bus master L3 R L f1/f2 K1a K1b RSRS+ MOVIMOT ® 24V L2 15 14 13 L1 The following figure shows the connection of the RS-485 bus master. RS-485 Busmaster (SPS / PLC) RS-485 [1] 24 VDC [3] 댷 [2] 댷 [2] 03177BXX [1] Observe enabled direction of rotation (see section "Connection of MOVIMOT® basic unit, Functions of CW/Stop, CCW/Stop terminals with control via RS-485 interface.
Electrical Installation of MOVIMOT® Standard Design Connection between MOVIMOT® and motor mounting close to the motor 5 5.6 Connection between MOVIMOT® and motor mounting close to the motor If the MOVIMOT® inverter with option P2.A is mounted close to the motor, the connection to the motor uses a pre-fabricated cable. The following designs are possible on the MOVIMOT® side: • A: MM../P2.A/RO.A/APG4 • B: MM../P2.A/RE.
Electrical Installation of MOVIMOT® Standard Design Connection between MOVIMOT® and motor mounting close to the motor 5 The ALA 4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design B1 B2 MOVIMOT® ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cables 0 817 948 4 0 816 208 5 Additional Information page 36 page 36 B1 ALA4 [1] B2 ALA4 ASB4 52199AXX [1] Connection via terminals Operating Instructions – MOVIMOT® MM03C - MM3XC 3
Electrical Installation of MOVIMOT® Standard Design Connection between MOVIMOT® and motor mounting close to the motor 5 Hybrid cable design A • Design A1 Part number 0 593 231 9 52073AXX The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.
Electrical Installation of MOVIMOT® Standard Design Connection between MOVIMOT® and motor mounting close to the motor • 5 Design A3 Part number 0 186 741 5 52075AXX R 01/00 Auftragsnummer: 593 278 5 Design A4 Laenge (m): • 52076AXX MOVIMOT® in star connection MOVIMOT® in delta connection Motor with IS lower part Size DT71 – DT90 Hybrid cable part number 0593 278 5 Hybrid cable part number 0816 325 1 Motor with IS lower part Size DV100 Hybrid cable part number 0593 755 8 Hybrid cable part
Electrical Installation of MOVIMOT® Standard Design Connection between MOVIMOT® and motor mounting close to the motor 5 Hybrid cable design B • B1 version Part number 0 817 948 4 52077AXX The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.
Electrical Installation with Integrated AS-Interface Installation instructions 6 Electrical Installation with Integrated AS-Interface 6.1 Installation instructions Connecting supply system leads Installation at 1000 meters above sea level (msl) • The rated voltage and frequency of MOVIMOT® must correspond to the data for the power supply system (mains). • Cable cross section: according to input current Imains for rated power (see Technical Data).
Electrical Installation with Integrated AS-Interface Installation instructions 6 Protection devices • MOVIMOT® drives are equipped with integrated protective overload devices that are making external overload devices obsolete. UL compliant installation • Use only copper cables with the temperature range 60 / 75 °C. • The permitted tightening torques for MOVIMOT® power terminals are: – 1.5 Nm (13.3 lb.in).
Electrical Installation with Integrated AS-Interface Connection options with integrated AS-Interface 6.2 6 Connection options with integrated AS-Interface Mains and control A Design with AVSK plug (1 x M12 connector): Design A1 A2 Type designation MM../AVSK MM..
6 Electrical Installation with Integrated AS-Interface Connection options with integrated AS-Interface B Design with AZSK plug (3 x M12 connector): Design B1 B2 B3 Type designation MM../RC.A/AZSK MM../RC.A/AZSK MM../RC.
Electrical Installation with Integrated AS-Interface Connection options with integrated AS-Interface C 6 Design with AND3/AZSK plug connector (3 x M12 plug, 1 x Han Q8/0): Design C1 C2 C3 Type designation MM../RJ.A/AND3/AZSK MM../RJ.A/AND3/AZSK MM../RJ.
Electrical Installation with Integrated AS-Interface Connection of MOVIMOT® MM../AVSK (connection option A) 6 6.3 Connection of MOVIMOT® MM../AVSK (connection option A) The following figure shows the connection of the MM../AVSK design. L1 L2 L3 PE F11/F12/F13 L3 L2 L1 K11 M 3~ MM../AVSK [4] [5] [6] 24V AS-i AS-i + VO VO24 DI2 DI3 BL 15 14 13 RD WH [1] [2] [3] BMG BW.
Electrical Installation with Integrated AS-Interface Connection of MOVIMOT® MM../AZSK (connection option B) 6.4 6 Connection of MOVIMOT® MM../AZSK (connection option B) The following figure shows the connection of the MM../AZSK design. L1 L2 L3 PE F11/F12/F13 L3 L2 L1 K11 [2] [1] BL BK [3] YE 4 15 WH BMG 14 13 RD M 3~ MM../AZSK 1 3 2 BK 4 3 2 1 AS-I - 24 V BW.
Electrical Installation with Integrated AS-Interface Connection of MOVIMOT® MM../AND3/AZSK (connection option C) 6 6.5 Connection of MOVIMOT® MM../AND3/AZSK (connection option C) The following figure shows the connection of the MM../AND3/AZSK design. 24V [1] 0V 4 ASI+ 24V 3 ASI- 4 3 1 2 0V [2] 1 2 L1 N.C. N.C. L2 N.C. [3] 3 4 2 1 [4] PE N.C. N.C.
Electrical Installation with Integrated AS-Interface Connection of URM option 6.6 6 Connection of URM option L3 URM L2 L1 The following figure shows the connection of the URM option.
Electrical Installation with Integrated AS-Interface Connection between MOVIMOT® and motor mounting close to the motor 6 6.7 Connection between MOVIMOT® and motor mounting close to the motor If the MOVIMOT® inverter with option P2.A is mounted close to the motor (only in conjunction with modular terminal box), the connection to the motor uses a pre-fabricated cable. The following designs are possible on the MOVIMOT® side: • A: MM../P2.A/RO.A/APG4 • B: MM../P2.A/RE.
Electrical Installation with Integrated AS-Interface Connection between MOVIMOT® and motor mounting close to the motor 6 The ALA4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design B1 B2 MOVIMOT® ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cables 0 817 948 4 0 816 208 5 Additional Information page 50 page 50 B1 ALA4 [1] B2 ALA4 ASB4 51853AXX [1] Connection via terminals Operating Instructions – MOVIMOT® MM03C - MM3XC 4
Electrical Installation with Integrated AS-Interface Connection between MOVIMOT® and motor mounting close to the motor 6 Hybrid cable design A • Design A1 Part number 0 593 231 9 52073AXX The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.
Electrical Installation with Integrated AS-Interface Connection between MOVIMOT® and motor mounting close to the motor • 6 Design A3 Part number 0 186 741 5 52075AXX R 01/00 Auftragsnummer: 593 278 5 Design A4 Laenge (m): • 52076AXX MOVIMOT® in star connection MOVIMOT® in delta connection Motor with IS lower part Size DT71 – DT90 Hybrid cable part number 0593 278 5 Hybrid cable part number 0816 325 1 Motor with IS lower part Size DV100 Hybrid cable part number 0593 755 8 Hybrid cable part
Electrical Installation with Integrated AS-Interface Connection between MOVIMOT® and motor mounting close to the motor 6 Hybrid cable design B • B1 version Part number 0 817 948 4 52077AXX The overall shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland.
I Startup of Standard Design Important startup instructions 7 0 7 Startup of Standard Design 7.1 Important startup instructions 7.2 • It is essential to comply with the safety notes during installation! • Before removing/attaching the MOVIMOT® inverter, it must be disconnected from the power supply system (mains). Dangerous voltages may still be present for up to 1 minute after shutdown. • Ensure before startup that the drive has not been damaged.
7 I Startup of Standard Design Description of the controls 0 DIP switches S1 and S2 50522AXX DIP switch S1: S1 1 Message 2 3 4 RS-485 address 5 6 7 8 Motor protection Motor rating class PWM frequency No-load damping 20 21 22 23 ON 1 1 1 1 Off Motor one size smaller Variable (16, 8, 4 kHz) On OFF 0 0 0 0 On adapted 4 kHz Off DIP switch S2: S2 1 2 3 4 Motor type Brake release without Enable Control process Speed monitoring ON SEW DZ motor:1) On V/f On O
I Startup of Standard Design Description of the DIP switches S1 7 0 7.
7 I Startup of Standard Design Description of the DIP switches S1 0 DIP switches S1/6 Motor rating class smaller • If it is activated, the DIP switch enables the assignment of MOVIMOT® to a motor with a smaller rating class. The rated power of the unit remains unchanged. • If a motor with less power is used, the overload capacity of the drive may increase since the motor considers the MOVIMOT® to be one power increment too high.
I Startup of Standard Design Description of the DIP switches S2 7 0 7.4 Description of the DIP switches S2 DIP switches S2/1 Motor type • With IEC and NEMA motors, DIP switch S2/1 must always be set to OFF! • With DZ motor with rated voltages of 220/380 V, 60 Hz (only available in Brazil), the DIP switch must always be set to ON. DIP switches S2/2 Releasing the brake without enable Operation with braking resistor The special function is not in effect if operated with braking resistor.
7 I Startup of Standard Design Description of the DIP switches S2 0 Setting bit 8 in the control word allows the brake to be released under the following conditions: Basic control block 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Control word Bit "8" Not assigned "1" = Reset Not assigned "1 1 0" = Release otherwise stop Virtual terminals for releasing the brake without drive enable Enable condition Fault condition Status of bit 8 in control word Brake function Unit enabled No unit f
I Startup of Standard Design Description of the DIP switches S2 7 0 DIP switches S2/3 DIP switches S2/4 DIP switches S2/5 to S2/8 Control process • DIP switches S2/3 = OFF: VFC operation for 4-pole motors • DIP switches S2/3 = ON: U/f operation reserved for special cases Speed monitoring • Speed monitoring (S2/4 = "ON" is used for the protection of the drive during blocking.
I 7 Startup of Standard Design Selectable special functions MM..C-503-00 0 7.5 Selectable special functions MM..C-503-00 Overview of selectable special functions 58 Decimal Value Brief description Intended operating mode see page Replaces MOVIMOT® B type Bus Terminals X X – X X page 59 MM..B-503-01 0 Basic functionality, no special function selected 1 MOVIMOT® with increased ramp times – 2 MOVIMOT® with adjustable current limitation (fault if exceeded) X X page 59 MM..
I Startup of Standard Design Selectable special functions MM..C-503-00 7 0 Special function 1 MOVIMOT® with increased ramp times S2 ON 1 2 3 4 55 66 7 88 7 05592AXX Function description • It is possible to set ramp times up to 40 s. • If 3 process data words are used in bus operation, a ramp time of up to 40 s can be transmitted. Changed ramp times Switch t1 5 6 7 8 3 4 Special function 2 Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Special function 3 MOVIMOT® with adjustable current limitation (switchable via terminal f1/f2), with reduction of frequency if exceeded S2 ON 1 3 2 4 55 66 7 88 7 05598AXX Function description The current limitation can be set via switch f2. The binary input terminal f1/f2 can be used to toggle between maximum current limit and the current limitation set via switch f2.
Startup of Standard Design Selectable special functions MM..C-503-00 I 7 0 Influencing the current characteristic curve By selecting a lower current limit, the calculation of the current limit is carried out with a constant factor.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Special function 4 MOVIMOT® with bus parameter setting S2 ON 1 2 3 4 55 66 7 88 7 05599AXX The function is implemented exclusively with bus operation via fieldbus interfaces MQ.. with integrated small control. A parameter channel is available to operate the unit, and the values are saved in EEPROM.
Startup of Standard Design Selectable special functions MM..C-503-00 I 7 0 Changing the parameters in MOVITOOLS® Open MOVITOOLS®/Shell as follows • Select "MOVIMOT®" equipment class [1] • Under program execution, select "Shell" [2] [1] [2] 05595AEN MOVITOOLS®/Shell, After opening the following parameters are accessible. They can be changed and stored in the unit. Name Area Index Parameter number Step width Ramp up 0.1...1...2000 [s] 8807 130 Ramp down 0.1...1...2000 [s] 8808 131 0.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Special function 5 MOVIMOT® motor protection via TH S2 ON 1 2 3 4 55 66 7 88 7 05600AXX The special function is only intended for bus operation in conjunction with mounting of the MOVIMOT® inverter close to the motor (with option P2.A or in the field distributor). Function description Functions in connection with fieldbus interfaces MF.. and MQ..
Startup of Standard Design Selectable special functions MM..C-503-00 I 7 0 Fault 84 "Overtemperature Motor" is tripped if all of the following requirements are met: • The standard MOVIMOT® motor protection function can be deactivated via DIP switch S1/5 = ON. • The direction of rotation terminals are wired to 24 V via a TH as shown in the following figure. TH R 24V With mounting on motor with option P2.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Special function 7 MOVIMOT® with rapid start/stop S2 ON 1 2 3 4 55 66 7 88 7 05602AXX Function description • The pre-magnetization time is fixed at 0 s, independent of whether MOVIMOT® is operated in bus or terminal mode. • No pre-magnetization is carried out at the start of the release to begin the acceleration at the setpoint ramp as quickly as possible.
I Startup of Standard Design Selectable special functions MM..C-503-00 7 0 Bus operation Mechanical brake controlled by MOVIMOT®: • Terminals 13, 14 and 15 are assigned to the brake coil of the mechanical brake at the wiring board of MOVIMOT®. • The new function "Brake applied at down ramp" is introduced. Bit 9 in the control word is assigned with this function as virtual terminal according to MOVILINK® profile.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Terminal operation Mechanical brake controlled by MOVIMOT® • Terminals 13, 14 and 15 are assigned to the brake coil of the mechanical brake at the wiring board of MOVIMOT®. • The mechanical brake cannot be influenced by the terminals. The brake works analogous to a unit without special function. • The relay is switched as ready relay (standard function).
Startup of Standard Design Selectable special functions MM..C-503-00 I 7 0 Special function 9 MOVIMOT® for hoist applications S2 ON 1 2 3 4 55 66 7 88 7 05604AXX Pre-requisites MOVIMOT® may only be used in hoist applications if the following pre-requisites are met: Function description • Special function 9 is only possible in connection with brake motors. • Ensure that VFC operation (DIP switches S2/3 = OFF) is selected.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Bus operation • The mechanical brake is controlled by the relay output. • A braking resistor (BW..) must be connected to terminal 13 and 15 at the wiring board of MOVIMOT®, terminal 14 is not assigned. • The relay functions as brake control relay so that the ready signal function is no longer available (it is imperative that you observe section "Use of relay output with special function 7 + 9" starting on page 75).
I Startup of Standard Design Selectable special functions MM..C-503-00 7 0 Special function 10 MOVIMOT® with reduced torque at low frequencies S2 ON 1 2 3 4 55 66 7 88 7 05606AXX Function description • The drive builds up only a reduced torque due to a reduction in slip compensation and active current at low speeds (see the following figure): • Minimum frequency = 0 Hz (see special function 8 on page 68).
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Special function 12 MOVIMOT® with rapid start/stop and motor protection via TH S2 ON 1 2 3 4 55 66 7 88 7 06379AXX Functional description • The special function is active in terminal and bus operation, but there are differences with respect to the usable functional scope. • If the MOVIMOT® inverter is mounted close to the motor (with option P2.
I Startup of Standard Design Selectable special functions MM..C-503-00 7 0 "Rapid start" partial function Regardless of whether MOVIMOT® is controlled in terminal or bus operation, the premagnetization is fixed at 0 s, i.e. pre-magnetization does not take place at the beginning of the release to start accelerating at the setpoint ramp as quickly as possible. "Rapid stop" partial function The new function "Brake applied at down ramp" is introduced in bus operation.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Functionality of the signal relay Special function 12 MOVIMOT® with rapid start/stop and motor protection in Z.7 and Z.8 field distributor Bus operation Operating mode Connected to terminals 13, 14 + 15 or 13 + 15 Relay function 74 Terminal operation ...Brake ...Braking resistor ...Brake ...
I Startup of Standard Design Selectable special functions MM..C-503-00 7 0 Use of relay output with special functions 7, 9 and 12 The following figure shows the use of relay contact K1 to control the mechanical brake with brake rectifier BGM. Important: Please observe the following before startup with brake control BGM: • The brake coil must correspond to the supply voltage (e.g. 400 V). • Special function 7, 9 or 12 must be activated, otherwise the brake is permanently released.
7 I Startup of Standard Design Selectable special functions MM..C-503-00 0 Retrofitting the brake rectifier If the brake rectifier BGM was not ordered as installed option, it must be retrofitted as follows: The installation is only allowed in conjunction with modular terminal box! 1. Exchange the brake coil (brake coil must correspond to the supply voltage). 2. Mount the brake control BGM with two screws according to the following figure (connection according to wiring diagram on page 75).
I Startup of Standard Design Startup with binary control (control via terminals) 7 0 7.6 Startup with binary control (control via terminals) 1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown! 2. Review correct connection of MOVIMOT® (see the section "Electrical Installation"). 3. Ensure that DIP switches S1/1 – S1/4 are set to OFF (= address 0).
I 7 Startup of Standard Design Startup with binary control (control via terminals) 0 Inverter response according to the terminal level Legend Network 24 V f1/f2 CW/Stop CCW/Stop Status LED Inverter behavior 0 0 x x x Off Inverter off 1 0 x x x Off Inverter off 0 1 x x x Flashing yellow Stop, supply system missing 1 1 x 0 0 Yellow Stop 1 1 0 1 0 Green Clockwise with f1 1 1 0 0 1 Green Counterclockwise with f1 1 1 1 1 0 Green Clockwise with f2 1 1
I Startup of Standard Design Startup with options MBG11A or MLG11A 7 0 7.7 Startup with options MBG11A or MLG11A 1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown! 2. Review correct connection of MOVIMOT® (see the section "Electrical Installation"). 3. Set DIP switch S1/1 (on MOVIMOT®) to ON (= address 1). ON ON 1 1 2 2 3 4 5 6 8 7 05064AXX 4.
7 I Startup of Standard Design Startup with options MBG11A or MLG11A 0 7. Place the MOVIMOT® inverter on the terminal box and secure it. 8. Set the required maximum speed using setpoint potentiometer f1. 100 f [Hz] 75 f1 5 6 50 25 2 0 1 2 3 4 5 6 7 8 9 10 [1] 05066BXX [1] Pot. position 9. Re-insert screw plug of setpoint potentiometer f1 with gasket. 10.Switch on the voltage.
Startup of Standard Design Startup with options MBG11A or MLG11A I 7 0 Operating options MBG11A and MLG11A Function Explanation Display 50 Negative display value e.g.: Positive display value e.g.: 50 = Counterclockwise rotation = Clockwise rotation The displayed value indicates the speed set with the setpoint potentiometer f1. Example: Display "50" = 50 % of the speed set with setpoint potentiometer. Important: If the display is "0," the drive is turning at fmin.
I 7 Startup of Standard Design Startup with MWA21A option (speed control module) 0 7.8 Startup with MWA21A option (speed control module) 1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown! 2. Review correct connection of MOVIMOT® (see the section "Electrical Installation"). 3. Set DIP switch S1/1 (on MOVIMOT®) to ON (= address 1). ON ON 1 1 2 2 3 4 5 6 8 7 05064AXX 4.
I Startup of Standard Design Startup with MWA21A option (speed control module) 7 0 7. Place the MOVIMOT® inverter on the terminal box and secure it. 8. Set the required maximum speed using setpoint potentiometer f1. 100 f [Hz] 75 f1 5 6 50 25 2 0 1 2 3 4 5 6 7 8 9 10 [1] 05066BXX (1) Pot. setting 9. Re-insert screw plug of setpoint potentiometer f1 with gasket. 10.Select the signal type for the analog input (terminals 7 and 8) of the MWA21A option using switches S1 and S2.
I 7 Startup of Standard Design Startup with MWA21A option (speed control module) 0 Control MOVIMOT® is controlled from fmin to fmax using the analog signal at terminal 7 and terminal 8.
I Startup of Standard Design Startup with external AS-i binary slave MLK11A 7 0 7.9 Startup with external AS-i binary slave MLK11A 1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown! 2. Review correct connection of MOVIMOT® (see the section "Electrical Installation"). 3. Ensure that DIP switches S1/1 – S1/4 are set to OFF (= address 0). ON ON 11 22 3 4 3 4 5 6 8 7 05062AXX 4.
7 I Startup of Standard Design Startup with external AS-i binary slave MLK11A 0 Data from AS-i master to MLK11A Data from MLK11A to AS-i master The following table shows the 4 data bits that are transferred from the AS-i master to the MLK11A via the AS-Interface: Bit Function Display / LED color D0 Clockwise (terminal R) DO 0 / yellow D1 Counterclockwise (terminal L) DO 1 / yellow D2 Speed f1 / speed f2 (terminal f1/ f2) DO 2 / yellow D3 Voltage supply / reset (terminal 24 V) DO3 / green
Startup of Standard Design Startup with external AS-i binary slave MLK11A I 7 0 Assigning slave address via handheld programming device An AS-i hand-held programming device can be used to assign the slave address. This allows simple and network-independent addressing.
7 I Startup of Standard Design Additional information for mounting close to the motor 0 7.10 Additional information for mounting close to the motor If the MOVIMOT® inverter with option P2.A is mounted close to the motor, you need to observe the following instructions: Checking the method of connection for the connected motor Use the following figure to verify that the selected connection method of MOVIMOT® is identical for the connected motor.
I Startup of Standard Design Additional information for mounting close to the motor 7 0 DIP switch With mounting of the MOVIMOT® inverter close to the motor, set DIP switch S1/5 to ON which is different than the factory setting.
I 8 Startup with Integrated AS-Interface Important startup instructions 0 8 Startup with Integrated AS-Interface 8.1 Important startup instructions 8.2 • It is essential to comply with the safety notes during installation! • Before removing/attaching the MOVIMOT® inverter, it must be disconnected from the power supply system (mains). Dangerous voltages may still be present for up to 1 minute after shutdown. • Ensure before startup that the drive has not been damaged.
I Startup with Integrated AS-Interface Description of the controls 8 0 DIP switches S3 and S4 51858AXX DIP switch S3: S3 1 2 3 4 5 6 Motor protection Motor rating class PWM frequency No-load damping Motor type Brake release without Enable Off Motor one size smaller Variable (16, 8, 4 kHz) On SEW DZ motor:1) On ON OFF On adapted 4 kHz Off IEC motor Off Message 1) only available in Brazil DIP switch S4: S4 Message 1 2 Control process Speed monitoring 3 4 5 6 Selectio
I 8 Startup with Integrated AS-Interface Description of the DIP switches S3 0 8.3 Description of the DIP switches S3 DIP switch S3/1 DIP switch S3/2 Motor protection activated or deactivated • If the MOVIMOT® inverter is mounted close to the motor (with option P2.A or in the field distributor), the motor protection must be deactivated. • To ensure motor protection after all, a TH (bimetallic thermostat) must be used.
Startup with Integrated AS-Interface Description of the DIP switches S3 I 8 0 DIP switch S3/5 Motor type With IEC and NEMA motors, DIP switch S3/5 must always be set to OFF, for Brazilian motors to ON. DIP switch S3/6 Releasing the brake without enable With activated switch S3/6 = "ON", the brake can also be released if no drive enable is present. Operation with braking resistor The special function is not in effect if operated with braking resistor.
I 8 Startup with Integrated AS-Interface Description of the DIP switches S4 0 8.4 Description of the DIP switches S4 DIP switch S4/1 DIP switch S4/2 DIP switches S4/3 to S4/6 Control process • DIP switches S4/1 = OFF: VFC operation for 4-pole motors • DIP switches S4/1 = ON: U/f operation reserved for special cases Speed monitoring • Speed monitoring (S4/2 = "ON") is used for the protection of the drive during blocking.
Startup with Integrated AS-Interface Selectable special functions MM..C-503-30 I 8 0 8.5 Selectable special functions MM..
8 I Startup with Integrated AS-Interface Selectable special functions MM..C-503-30 0 Special function 1 MOVIMOT® with increased ramp times S4 ON 1 2 35 46 5 86 7 51859AXX Function description • Changed ramp times Switch t1 5 6 7 8 3 4 Special function 2 It is possible to set ramp times up to 40 s. Detent position 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.
I Startup with Integrated AS-Interface Selectable special functions MM..C-503-30 8 0 Special function 3 MOVIMOT® with adjustable current limitation (switchable via AS-i bit "speed f1/ speed f2"), with reduction of frequency if exceeded S4 ON 1 2 35 46 5 86 7 51861AXX Function description The current limitation can be set via switch f2. The AS-i bit "speed f1/speed f2" can be used to toggle between maximum current limit and the current limitation set via switch f2.
8 I Startup with Integrated AS-Interface Selectable special functions MM..C-503-30 0 Influencing the current characteristic curve By selecting a lower current limit, the calculation of the current limit is carried out with a constant factor.
Startup with Integrated AS-Interface Selectable special functions MM..C-503-30 I 8 0 Special function 6 MOVIMOT® with maximum 8 kHz PWM frequency S4 ON 1 2 35 46 5 86 7 51863AXX Function description Special function 7 • The special function reduces the maximum adjustable PWM frequency via S3/3 from 16 kHz to 8 kHz. • When DIP switch S3/3 = "ON", the unit operates with an 8 kHz PWM frequency (low noise) and switches back to 4 kHz depending on the heat sink temperature.
8 I Startup with Integrated AS-Interface Selectable special functions MM..C-503-30 0 Special function 8 MOVIMOT® with minimum frequency 0 Hz S4 ON 1 2 35 46 5 86 7 51866AXX Function description If switch f2 is in position of rest 0, the setpoint f2 measures 0 Hz with activated special function. All other adjustable values remain unchanged.
I Startup with Integrated AS-Interface Selectable special functions MM..
I 8 Startup with Integrated AS-Interface Startup procedure 0 8.6 Startup procedure 1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown! 2. With mounted MOVIMOT® inverter and switch S5 = 1 (factory setting), set the desired AS-i address either via a hand-held programming device (see page 103) or later via a master (see the description of your AS-i master). 3.
Startup with Integrated AS-Interface Startup procedure I 8 0 Assigning the slave address MOVIMOT® drives with integrated AS-Interface are supplied with address 0. The address (address 1 to 31) can be assigned as follows: • Automatic address assignment within a projected AS-i system with the replacement of a MOVIMOT®. The following requirements must be met: – The new MOVIMOT® must have address 0. – If several MOVIMOT® are replaced, they must be replaced one by one (in sequence).
8 I Startup with Integrated AS-Interface Startup procedure 0 Selecting the 24 V supply via switch S5 Switch S5 is located on the connection board next to the control terminals. The switch is used to select the type of 24 V supply. 1 0 [1] 51890AXX [1] Switch S5 Switch 24 V supply Switch S5 = 1 Supply of MOVIMOT® via AUX-PWR (e.g.
I Startup with Integrated AS-Interface Startup procedure 8 0 Data from AS-i-Master → MOVIMOT® The following table shows the 4 data bits that are transferred from the AS-i master to the MOVIMOT® via the AS-Interface: Bit Function D0 CW / Stop D1 CCW / Stop D2 Speed f2 / speed f1 D3 Reset1) / controller enable 1) with signal edge change from "0" → "1" (only effective in case of a fault) Data from MOVIMOT® → AS-i master Setpoint scaling via parameter bits The following table shows the 4 data
I 8 Startup with Integrated AS-Interface Advanced startup with MOVITOOLS 0 8.7 Advanced startup with MOVITOOLS Diagnostic interface MOVIMOT® drives with integrated AS-Interface contain a diagnostics interface for startup and service. This allows for diagnostics, manual operation and parameter setting of scaling factors using the SEW software MOVITOOLS (version 4.0 and higher). The diagnostics interface is located on the top of the MOVIMOT® connection board (see the following figure).
I Startup with Integrated AS-Interface Advanced startup with MOVITOOLS 8 0 Start MOVITOOLS 1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown! 2. Remove screws at MOVIMOT® inverter and detach MOVIMOT® inverter. 3. Remove a closing plug from the MOVIMOT® terminal box. 4. Attach the modular jack plug connector 4/4 (RJ11) to the socket X50. Feed the cable through the open cable entry. 5.
8 I Startup with Integrated AS-Interface Advanced startup with MOVITOOLS 0 10.After clicking the "Update" button, the "Connected Inverters" window shows the MOVIMOT® in use. If no device is shown, check the communications connection. 06459AEN 11.Activate the "MOVIMOT ASI" button in the "Device Type" window area. 12.Clicking the "Shell" button opens the user interface for diagnostics, manual operation and parameter setting of scaling factors (Shell) as well as a status window. 06460AEN 13.
Startup with Integrated AS-Interface Advanced startup with MOVITOOLS I 8 0 "Scaling factors" window This window is used to enter scaling factors in the range of values from 1.00 to 50.00. The entry must be confirmed with the [Enter] key. The "Restore factory settings" menu item can be used to restore the basic settings of the scaling factors. 06363AEN Saving the scaling factors The scaling factors can be saved to an XML file by using the "File/Save settings as" menu item.
8 I Startup with Integrated AS-Interface Advanced startup with MOVITOOLS 0 If the values saved in the file must be transferred to MOVIMOT®, the file must be opened using the "File/Open settings" menu item. When the file is opened, the scaling factors are automatically downloaded to the device.
Startup with Integrated AS-Interface Advanced startup with MOVITOOLS I 8 0 "Manual mode" window Manual mode can be used to manually operate the drive (see the following figure). 06366AEN Activating manual mode Manual mode is activated by clicking the "Manual mode active" button: 06367AEN • The successful activation of manual operation is displayed in the MOVIMOT® display values window area by means of the green symbol "Manual mode active.
8 I Startup with Integrated AS-Interface Advanced startup with MOVITOOLS 0 Control in manual mode The desired signals are set by clicking the corresponding button and reset by clicking it again. The status is signaled via a symbol (shaded means not active, green means active). The control signal or parameter bit combination in the device becomes effective by activating the button.
Startup with Integrated AS-Interface Advanced startup with MOVITOOLS I 8 0 Parameter window area • This window area displays the current speed setpoint, the scaling factor selected via parameter bits and the ramp time set via potentiometer t1; changes cannot be performed. • If setpoint f1 is active, the effect of the scaling factor is taken into account in the speed setpoint.
8 I Startup with Integrated AS-Interface Advanced startup with MOVITOOLS 0 Timeout interval in manual mode • To avoid uncontrolled operation of the device after activating manual mode, a timeout monitoring in the device becomes effective when the communication is interrupted, the "Manual mode" window or the program is closed. • Manual mode is deactivated after 10 s, and the device changes to control via AS-Interface mode.
I Startup with Integrated AS-Interface Additional information for mounting close to the motor 8 0 8.8 Additional information for mounting close to the motor Observe the following instructions when mounting the MOVIMOT® inverter with option P2.A close to the motor: Checking the method of connection for the connected motor Use the following figure to verify that the selected connection method of MOVIMOT® is identical for the connected motor.
8 I Startup with Integrated AS-Interface Additional information for mounting close to the motor 0 Braking resistor • With motors without brakes, an internal braking resistor (BW1 or BW2) must be connected to the MOVIMOT®. 15 14 13 MOVIMOT® BW1 / BW2 52245AXX • 116 With brake motors, no braking resistor may be connected to the MOVIMOT®.
I Startup with Communications Interface / Fieldbus Startup procedure 9 0 9 Startup with Communications Interface / Fieldbus 9.1 Startup procedure 1. Review correct connection of MOVIMOT® (see the section "Electrical Installation"). 2. Set the correct RS-485 address on DIP switches S1/1...S1/4. Always set address "1" in conjunction with SEW fieldbus interfaces (MF...).
9 I Startup with Communications Interface / Fieldbus Startup procedure 0 6. Place the MOVIMOT® inverter on the terminal box and secure it. 7. Set the required maximum speed using setpoint potentiometer f1. 100 f [Hz] 75 f1 5 6 50 25 2 0 1 2 3 4 5 6 7 8 9 10 [1] 05066BXX [1] Pot. position 8. Re-insert screw plug of setpoint potentiometer f1 with gasket. 9. Switch on the voltage. Information about the function in connection with RS-485 master can be found starting on page 122.
Startup with Communications Interface / Fieldbus Coding of process data I 9 0 9.2 Coding of process data The same process data information is used for controlling and selecting setpoints for all fieldbus systems. The process data are coded using the uniform MOVILINK® profile for SEW drive inverters.
I 9 Startup with Communications Interface / Fieldbus Coding of process data 0 Process output data Process output data are sent from the master controller to the MOVIMOT® inverter (control information and setpoints). However, they only come into effect in MOVIMOT® if the RS-485 address in MOVIMOT® (DIP switches S1/1 to S1/4) is set to a value other than 0.
Startup with Communications Interface / Fieldbus Coding of process data I 9 0 Process input data The MOVIMOT® inverter sends back process input data to the master controller. The process input data consist of status and actual value information.
I 9 Startup with Communications Interface / Fieldbus Function with RS-485 master 0 9.3 Function with RS-485 master • The controller (e.g. PLC) is master, MOVIMOT® is slave. • 1 start bit, 1 stop bit and 1 parity bit (even parity) are used. • The transmission adheres to SEW MOVILINK® protocol (see the section MOVILINK® Unit Profile with a Fixed Transmission Rate of 9,600 Baud). Message structure 02754AEN Idle = Start pause at least 3.
Startup with Communications Interface / Fieldbus Function with RS-485 master I 9 0 Start pause (idle) and start character (start delimiter) MOVIMOT® detects the start of a request message by means of a start pause lasting at least 3.44 ms, followed by the character 02hex (start delimiter 1). In the event that the transmission of a valid request message is broken off by the master, a new request message may not be sent until at least twice the start pause (approx. 6.88 ms) has elapsed.
I 9 Startup with Communications Interface / Fieldbus Function with RS-485 master 0 Block check character BCC The block check character (BCC) is used in conjunction with even parity formation to ensure a reliable data transfer. The block check character is formed by means of an XOR logic operation of all message characters. The result is transmitted at the end of the message in the BCC.
Startup with Communications Interface / Fieldbus Function with RS-485 master I 9 0 Message processing in the MOVILINK® master The following algorithm should be observed for sending and receiving MOVILINK® messages in any programmable controller, in order to ensure correct data transmission. Send request message a) Sending request message (e.g. send setpoints to MOVIMOT®) 1. Wait for the start pause (minimum 3.44 ms, at least 25 ms with group or broadcast messages). 2.
9 I Startup with Communications Interface / Fieldbus Function with RS-485 master 0 Sample message This example deals with the control of a MOVIMOT® AC motor using the process data words of PDU type 85hex (3 PD acyclical). The RS-485 master sends three process output data (PO) to the MOVIMOT® AC motor. MOVIMOT® responds with three process input data words (PI).
I Diagnostics Diagnostics of MOVIMOT® standard design 10 0 10 Diagnostics 10.1 Diagnostics of MOVIMOT® standard design Status LED The status LED is located on the top of the MOVIMOT® inverter (see the following figure). [1] 50867AXX [1] Meaning of the status LED states MOVIMOT® status LED The three-color LED signals the operating and fault states.
Diagnostics Diagnostics of MOVIMOT® standard design 10 Table of faults Faults Cause / solution Timeout of communication (motor comes to a stop without error code) A B C Missing connection ⊥, RS+, RS- between MOVIMOT® and RS-485 master. Check the connection, in particular the ground, and repair. EM interference. Check the shielding of the data cables and improve if necessary. Incorrect type (cyclical) in acyclical protocol time between the individual messages.
Diagnostics Diagnostics of MOVIMOT® standard design Faults Cause / solution Fault code 89 Thermal overload of brake coil or brake coil defective • • • • • 10 Extend the set ramp time Brake inspection (see the section "Inspection and Maintenance") Contact SEW service If the fault should occur shortly after the initial enable, check the combination of drive (brake coil) and MOVIMOT® frequency inverter.
Diagnostics Diagnostics of MOVIMOT® standard design 10 Diagnostics via MDG11A option 05240AXX MOVIMOT® • The diagnostic unit cannot be used in conjunction with AS-Interface. with integrated • The diagnostic unit must be connected prior to the possible occurrence of a fault, as MOVIMOT® error messages are not saved and the information is lost when the 24 V supply is disconnected. • The diagnostic unit may only be connected to a MOVIMOT® unit.
Diagnostics Diagnostics of MOVIMOT® standard design Diagnostics procedure 10 The diagnostic unit can display different information such as operating status, motor current, status of input terminals, status of message relay and brake. The selection is made by pressing the button . If a fault occurs, the fault number is automatically displayed.
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface 10 10.2 Diagnostics of MOVIMOT® with integrated AS-Interface Status LED The status LED and the AS-i LED are located on the top of the MOVIMOT® inverter (see the following figure).
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface Meaning of the status LED states 10 The three-color LED signals the operating and fault states.
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface 10 Table of faults Faults Cause / solution DC link voltage too low, supply system off detected (motor stops, without fault code) Check power cables and supply voltage for interruption. Motor restarts automatically as soon as the supply voltage reaches normal values. Fault code 01 Overcurrent of output stage Short circuit of inverter output. Check the connection between inverter output and motor for short circuit.
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface AS-i diagnostics via diagnostic interface 10 MOVIMOT® drives with integrated AS-Interface contain a diagnostics interface for startup and service. This allows for diagnostics, manual operation and parameter setting of scaling factors using the SEW software MOVITOOLS (version 4.0 and higher). The diagnostics interface is located on the top of the MOVIMOT® connection board (see the following figure).
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface 10 Starting the diagnostic monitor 1. Isolate MOVIMOT® drive from the supply, safeguarding it against unintentional power-up! Dangerous voltages may still be present for up to 1 minute after shutdown! 2. Remove screws at MOVIMOT® inverter and detach MOVIMOT® inverter. 3. Remove a closing plug from the MOVIMOT® terminal box. 4. Attach the modular jack plug connector 4/4 (RJ11) to the socket X50. Feed the cable through the open cable entry.
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface 10 10.After clicking the "Update" button, the "Connected Inverters" window shows the MOVIMOT® in use. If no inverter is shown, check the communications connection. 06459AEN 11.Activate the "MOVIMOT ASI" button in the "Device type" window area. 12.Clicking the "Shell" button opens the user interface for diagnostics, manual operation and parameter setting of scaling factors (Shell) as well as a status window. 06460AEN 13.
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface 10 "Monitor" window description The following illustration shows the diagnostic monitor. 06460AEN AS-i communication window area 138 • The "Inverter status" window area displays important information about the status of the AS-Interface. The AS-i control outputs window area displays the current status of the AS-i bits "D0 (CW/stop)", "D1 (CCW/stop)", "D2 (Setpoint f1/f2)" and "D3 (Reset/ controller inhibit)".
Diagnostics Diagnostics of MOVIMOT® with integrated AS-Interface 10 Window area of MOVIMOT® display values The inverter status window area displays the current device status. The following example shows that the device is operational, the output stage is enabled and manual operation is active. The operating status is shown in plain text. 06461AEN If a device fault is present, it is indicated by a red "Malfunction/warning" symbol, and the cause is displayed in the "Operating state" field.
10 Diagnostics Important service information 10.3 Important service information If a problem cannot be solved, please consult the SEW Service (→ "Customer and Spare Parts Service").
Inspection and Maintenance Inspection and maintenance periods 11 11.
Inspection and Maintenance Inspection and maintenance work on the motor 11 11.
Inspection and Maintenance Inspection and maintenance work on the motor Inspecting the motor 11 1. Important: Isolate MOVIMOT® from the supply, safeguarding it against unintentional power-up. 2. Remove proximity sensor NV16 / NV26 if installed. 3. Remove the flange cover or fan guard (19). 4. Remove the hexagon head cap screws (15) from the drive end bearing end shield (5) and the non-drive end bearing end shield (14), release the stator (13) from the drive end bearing end shield. 5.
Inspection and Maintenance Inspection and maintenance work on the brake 11 11.3 Inspection and maintenance work on the brake 9 8 7 6 5 3 4 2 1 22 21 e 10 b 20 c 19 a 16 17 18 15 14 13 12 11 02576AXX 1 2 3 4 5 6 7 8 9 144 Motor with brake end shield Carrier Circlip Niro disk Rubber sealing collar Annular spring Brake disk Pressure plate Damping plate (BMG only) 10a 10b 10c 10e 11 12 13 14 15 Stud (3 pcs.
Inspection and Maintenance Inspection and maintenance work on the brake Inspecting the brake, adjusting the working air gap 11 1. Isolate MOVIMOT® from the supply, safeguarding it against unintentional power-up. 2. Remove the following: – Proximity sensor NV16 / NV26, if installed – Flange cover or fan guard (21). 3. Push the rubber sealing collar (5) aside (loosen the clamp to do this if necessary). Vacuum up the abraded particles. 4.
Inspection and Maintenance Inspection and maintenance work on the brake 11 Installing a new brake disk When installing a new brake disk, inspect the other removed parts as well and install new ones if necessary. 1. Isolate MOVIMOT® from the supply, safeguarding it against unintentional power-up. 2. Remove the following: – Proximity sensor NV16 / NV26, if installed – Flange cover or fan guard (21), circlip (20) and fan (19) 3. Remove the rubber sealing collar (5).
Inspection and Maintenance Inspection and maintenance work on the brake Changing the braking torque 11 The braking torque can be adjusted in steps (see page 148). • by installing different brake springs, • by changing the number of brake springs. 1. Isolate MOVIMOT® from the supply, safeguarding it against unintentional power-up. 2. Remove the following: – NV16 / NV26 proximity sensor, flange cover or fan guard (21), snap ring (20) and fan (19), if available. 3. Remove the rubber sealing collar (5).
Inspection and Maintenance Permitted ball bearing types 11 11.4 Permitted ball bearing types Motor type Driving end A-bearing (AC motor, brake motor) Flange-mounted motor DT 71-80 Brake Footmounted motor 6303-Z-J 6204-Z-J 6204-Z-J DT 90-DV100 11.5 Geared motor Non drive-end bearing (foot, flanged or geared motors) AC motor 6306-Z-J-C3 Brake motor 6203-J 6203-RS-J-C3 6205-J 6205-RS-J-C3 Working air gap, braking torque, brake Motor Working air gap mm min.1) max.
Technical Data of Standard Design IEC design with connection voltages 380...500 VAC 12 12 Technical Data of Standard Design 12.1 IEC design with connection voltages 380...500 VAC MOVIMOT® type MM 03C503-00 MM 05C503-00 MM 07C503-00 MM 11C503-00 MM 15C503-00 MM 22C503-00 MM 30C503-00 MM 3XC503-00 Part number 824 115 5 824 116 3 824 117 1 824 118 X 824 119 8 824 120 1 824 121 X 824 180 5 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.1 kVA 6.
12 kVA i f n Technical Data of Standard Design UL design with connection voltages 380500 VAC P Hz 12.2 UL design with connection voltages 380500 VAC MOVIMOT® type MM 03C503-00 MM 05C503-00 MM 07C503-00 MM 11C503-00 MM 15C503-00 MM 22C503-00 MM 30C503-00 MM 3XC503-00 Part number 824 115 5 824 116 3 824 117 1 824 118 X 824 119 8 824 120 1 824 121 X 824 180 5 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.1 kVA 6.7 kVA Apparent output power at Vmains = 380...
Technical Data of Standard Design Technical data of options kVA i f n 12 P Hz 12.3 Technical data of options MLU11A MLU11A option Option MLU11A Part number 823 383 7 Input voltage 380... 500 VAC ± 10 % (50/60 Hz) Output voltage 24 VDC ± 25 % Output power max. 6 W Enclosure IP 65 Ambient temperature -25...60 °C MLG11A MLG11A option Option MLG11A Part number 823 384 5 Input voltage 380... 500 VAC ± 10 % (50/60 Hz) Output voltage 24 VDC ± 25 % Output power max.
12 kVA i f n Technical Data of Standard Design Technical data of options P Hz MWA21A MWA21A option Part number 823 006 4 Input voltage 24 VDC ± 25 % Current consumption Serial interface approx. 70 mA 1) RS-485 for connecting max. 31 MOVIMOT® inverters (max. 200 m, 9600 baud) Unidirectional communication Cycle time: 100 ms Analog input 0...10 V / 2...10 V, Ri ≈ 12 kΩ 0...20 mA / 4...
Technical Data of Standard Design Integrated RS-485 interface URM voltage relay kVA i f n 12 P Hz Voltage relay Part number 827 601 3 Function Implements quick application of mechanical brake Enclosure IP20 Rated voltage Vrated 36 VDC...167 VDC (brake coil 88 VAC ...167 VAC) Brake current IN 0.75 A Ambient temperature -25...60 °C Switch-off time toff (separation on DC side) approx. 40 ms 12.
12 kVA i f n Technical Data of Standard Design Assignment of external braking resistors P Hz 12.6 Assignment of external braking resistors MOVIMOT® type MM03 to MM15 MM22 to MMM3X Braking resistor Part number Protective guard BW200-003 826 267 5 813 152 X BW200-005 826 270 5 813 152 X BW150-010 802 285 2 – BW100-003 826 266 7 813 151 1 BW100-005 826 269 1 813 151 1 BW068-010 802 287 0 – 12.
Technical Data with Integrated AS-Interface IEC design with connection voltages 380...500 VAC 13 kVA i f n 13 P Hz Technical Data with Integrated AS-Interface 13.1 IEC design with connection voltages 380...500 VAC MOVIMOT® type MM 03C503-30 MM 05C503-30 MM 07C503-30 MM 11C503-30 MM 15C503-30 MM 22C503-30 MM 30C503-30 MM 3XC503-30 Part number 824 355 7 824 356 5 824 357 3 824 358 1 824 359 X 824 360 3 824 361 1 824 362 X 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.
13 kVA i f n Technical Data with Integrated AS-Interface Assignment of internal braking resistors P Hz 13.2 Assignment of internal braking resistors MOVIMOT® type Braking resistor Part number MM03 to MM15 BW1 822 897 31) MM22 to MMM3X BW2 823 136 21) 1) 2 screws M4 x 8, included in delivery 13.
Index of Changes Index of Changes This edition reflects the following major changes and amendments in comparison to the preceding edition of the MOVIMOT® operating instructions (publication number: 10527001, Edition: 06/2002): • New MOVIMOT® versions with AS-Interface – MM../AVSK – MM../AZSK – MM../AND3/AZSK • In connection with modular terminal box only: – Option P2.
Index Numerics 24 V supply MOVIMOT® standard design 24 MOVIMOT® with integrated AS-Interface Control process MOVIMOT® standard design 57 MOVIMOT® with integrated AS-Interface Controls MOVIMOT® standard design 51 MOVIMOT® with integrated AS-Interface Current limitation, adjustable 96 MOVIMOT® standard design 59, 60 MOVIMOT® with integrated AS-Interface 104 A Altitudes MOVIMOT® standard design 23 MOVIMOT® with integrated AS-Interface AMA6 26 Analog input 83 Analog signal 84 ASA3 26 AS-i address MLK11A 87 M
J Jog mode 51 L Line safety MOVIMOT® standard design 23 MOVIMOT® with integrated AS-Interface 37 M Maintenance 141 Maintenance intervals 141 Manual operation 111 Maximum frequency 51 MBG11A Connection 28 Mounting 21 Operation 81 Startup 79 Technical data 151 MDG11A Connection 30 Technical data 152 Mechanical Installation 16 Message processing 125 Message structure 122 Minimum frequency 51 Minimum frequency 0 Hz MOVIMOT® standard design 68 MOVIMOT® with integrated AS-Interface MLG11A Connection 27 Mounti
Rapid start/stop MOVIMOT® standard design 66 MOVIMOT® with integrated AS-Interface Rapid start/stop and motor protection via TH Rated voltage MOVIMOT® standard design 23 MOVIMOT® with integrated AS-Interface Relay output 75 Releasing the brake without enable MOVIMOT® standard design 55 MOVIMOT® with integrated AS-Interface Request message 126 Response message 126 RS-485 RS-485 address 53 RS-485 bus master connection 31 RS-485 interface 24 RS-485 interface Technical data 153 Status LED MOVIMOT® standard des
Address List Address List Germany Headquarters Production Sales Service Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal P.O. Box Postfach 3023 · D-76642 Bruchsal Tel. +49 7251 75-0 Fax +49 7251 75-1970 http://www.sew-eurodrive.de sew@sew-eurodrive.de Service Electronics: Tel. +49 171 7210791 Service Gear Units and Motors: Tel. +49 172 7601377 Assembly Service Garbsen (near Hannover) SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße 40-42 D-30823 Garbsen P.O.
Address List Austria Assembly Sales Service Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel. +43 1 617 55 00-0 Fax +43 1 617 55 00-30 http://sew-eurodrive.at sew@sew-eurodrive.at Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel. +32 10 231-311 Fax +32 10 231-336 http://www.caron-vector.be info@caron-vector.be Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 50 Caixa Postal: 201-07111-970 Guarulhos/SP - Cep.: 07251-250 Tel.
Address List Colombia Assembly Sales Service Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60 Bodega 6, Manzana B Santafé de Bogotá Tel. +57 1 54750-50 Fax +57 1 54750-44 sewcol@andinet.com Zagreb KOMPEKS d. o. o. PIT Erdödy 4 II HR 10 000 Zagreb Tel. +385 1 4613-158 Fax +385 1 4613-158 kompeks@net.hr Praha SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Luná 591 CZ-16000 Praha 6 - Vokovice Tel. +420 220121234 + 220121236 Fax +420 220121237 http://www.sew-eurodrive.cz sew@sew-eurodrive.
Address List India Assembly Sales Service Baroda SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi · Baroda - 391 243 Gujarat Tel. +91 265 2831021 Fax +91 265 2831087 sew.baroda@gecsl.com Technical Offices Bangalore SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bangalore Tel. +91 80 22266565 Fax +91 80 22266569 sewbangalore@sify.com Mumbai SEW-EURODRIVE India Private Limited 312 A, 3rd Floor, Acme Plaza Andheri Kurla Road, Andheri (E) Mumbai Tel.
Address List Morocco Sales Casablanca S. R. M. Société de Réalisations Mécaniques 5, rue Emir Abdelkader 05 Casablanca Tel. +212 2 6186-69 + 6186-70 + 618671 Fax +212 2 6215-88 srm@marocnet.net.ma Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam Tel. +31 10 4463-700 Fax +31 10 4155-552 http://www.vector.nu info@vector.nu Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland Tel.
Address List Slovenia Sales Service Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO – 3000 Celje Tel. +386 3 490 83-20 Fax +386 3 490 83-21 pakman@siol.net Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Tel. +27 11 248-7000 Fax +27 11 494-2311 ljansen@sew.co.za Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr.
Address List USA Production Assembly Sales Service Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518 Lyman, S.C. 29365 Tel. +1 864 439-7537 Fax Sales +1 864 439-7830 Fax Manuf. +1 864 439-9948 Fax Ass. +1 864 439-0566 Telex 805 550 http://www.seweurodrive.com cslyman@seweurodrive.com Assembly Sales Service San Francisco SEW-EURODRIVE INC. 30599 San Antonio St. Hayward, California 94544-7101 Tel. +1 510 487-3560 Fax +1 510 487-6381 cshayward@seweurodrive.
SEW-EURODRIVE GmbH & Co KG · P.O. Box 3023 · D-76642 Bruchsal/Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 http://www.sew-eurodrive.com · sew@sew-eurodrive.
