Industrial Terminal Technical Manual 15896200A 9/00.
This manual describes the operation and functionality of the JAGXTREME terminal. The software number is displayed during the power-up sequence. Copyright 2000 Mettler-Toledo, Inc. This documentation contains proprietary information of Mettler-Toledo, Inc. It may not be copied in whole or in part without the express written consent of Mettler-Toledo, Inc. METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice. U.S.
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DECLARATION OF CONFORMITY Konformitätserklärung Déclaration de conformité Declaración de Conformidad Conformiteitsverklaring Dichiarazione di conformità We/Wir/Nous/Wij/Noi: Mettler-Toledo, Inc.
INTRODUCTION This publication is provided solely as a guide for individuals who have received Technical Training in servicing the METTLER TOLEDO product.
PRECAUTIONS READ this manual BEFORE operating or servicing this equipment. WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING, SERVICING, CLEANING, OR REMOVING THE FUSE. FAILURE TO DO SO COULD RESULT IN BODILY HARM AND/OR PROPERTY DAMAGE. FOLLOW these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment.
CONTENTS 1 Introduction........................................................................................................................ 1-1 Model Identification............................................................................................................ 1-1 Accessories .............................................................................................................. 1-2 Specifications.........................................................................................
Scale Build Determination................................................................................................. 2-29 Minimum Increment Size for Bench and Portable Single DLC Scale Bases ...................... 2-29 Minimum Increment Size For Optional Analog Scale Input............................................. 2-29 Sample Calculation ................................................................................................. 2-31 Seal the Enclosure - Weights and Measures Applications .....
5. Time and Date Sub-block ..................................................................................... 3-20 6. Alternate Weight Units Sub-block ........................................................................... 3-21 7. Power Up Operation Sub-block ............................................................................. 3-23 8. Tare Operation Sub-block ..................................................................................... 3-23 9a. Zero Operation Sub-block ..............
Diagnostics Program Block................................................................................................ 3-66 1. Memory Test Sub-block........................................................................................ 3-67 2. Display Test Sub-block ........................................................................................ 3-67 3. Keyboard Test Sub-block...................................................................................... 3-67 4. Scale Test Sub-block .....
Overview............................................................................................................................ 6-1 Keypad Operation ............................................................................................................... 6-1 Alphabetic and Special Character Entry ........................................................................ 6-2 Using a PC Keyboard ................................................................................................
Optional Accessories ........................................................................................................ 8-21 Optional Panels ................................................................................................................ 8-22 Recommended Spare Parts ............................................................................................... 8-22 9 Appendices ............................................................................................................
Chapter 1: Introduction Model Identification 1 Introduction Model Identification The JAGXTREME Internet-enabled scale terminal is designed to help companies provide cost-effective, flexible methods of production while maximizing engineering time and effort. It offers connectivity to all METTLER TOLEDO technologies, as well as open connectivity to the leading industry technologies, to facilitate communication and data exchange with companies’ control, manufacturing execution, and enterprise systems.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Accessories A number of accessories are available for the JAGXTREME terminal. Please contact your authorized METTLER TOLEDO representative for more detailed information. Cover Plate (0) This thin metal plate is used to cover the opening in the back of the regular or blind chassis panel-mount JAGXTREME terminal if an optional PCB is not installed at this location. Analog Scale (1) This option is required when interfacing analog type load cells.
Chapter 1: Introduction Model Identification POWERCELL (3) The POWERCELL interface must be used when the JAGXTREME terminal is used with a METTLER TOLEDO load cell. The POWERCELL I/O option supports up to 24 cells (an external power supply is needed for scales with more than 14 cells). The POWERCELL I/O PCB can be used with the METTLER TOLEDO Hazardous Area Barrier Box. Please contact your METTLER TOLEDO representative for more information about applications in hazardous environments.
METTLER TOLEDO JAGXTREME Terminal Technical Manual PROFIBUS Interface (9) The JAGXTREME terminal with the PROFIBUS Interface Module is a fully L2-DP compliant device which can be used with a wide range of PROFIBUS compatible devices. This module provides the process control engineer with the ability to access weight information, status of the scale, and to download a setpoint or tare weight. The Profibus option has been fully certified by the Siemens Profibus Test Center.
Chapter 1: Introduction Specifications The dual channel analog scale option board has a removable EEPROM for each scale channel that stores calibration parameters for that scale channel. If an EEPROM is transferred to another board, all calibration parameters transfer as well. A detachable seven-position terminal strip is used to terminate each analog load cell cable on the rear of this PCB. Signal, excitation, sense, and shield connections are provided, each with an easy-to-read description.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Display and Keypad Alpha-numeric Display (xA) The front of the JAGXTREME terminal contains two vacuum fluorescent displays and a 4 × 5 matrix tactile feel keypad in a diecast, zinc-aluminum alloy front housing. The upper weight display is a seven-digit, seven-segment 0.5 in. (13 mm) high vacuum fluorescent numeric display used to indicate weight values. Each of the seven digits has a decimal point/comma and an annunciator associated with it.
Chapter 1: Introduction Specifications Physical Dimensions Panel Mount Enclosure— Alpha-numeric (PA) Two integral brackets are used to mount this unit through a flat panel. The front panel and associated panel clamping mechanism are designed to provide a NEMA 4 (IP65) seal and accommodate a panel thickness from 16 to 11 gauge. The panel-mount model measures: 10.05 in. (25.5 cm) × 5.6 in. (14 cm) at the front of the terminal 9.5 in. (24 cm) × 4.91 in. (12.5 cm) at the rear 8.03 in. (21 cm) deep 4XR 0.25±.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Panel Mount Enclosure— Blind Chassis (PB) The front of the panel mount enclosure has a blank plate to cover the electronics and to provide a method of mounting. There is no keyboard or display on the front of the unit. This allows the terminal’s use as a “blind” terminal (installed behind a panel,) sharing another JAGXTREME terminal’s keyboard and display via the Ethernet connection.
Chapter 1: Introduction Specifications General Purpose Enclosure (GA) This enclosure, which provides NEMA 4 (IP65) protection, is a die-cast zinc-aluminum alloy with an aliphatic urethane powder-coated finish. The unit is designed to sit on a flat surface or may be wall- or column-mounted with an accessory bracket kit (09170209). The rear cover contains grip bushings to seal all cables entering the enclosure. The general-purpose JAGXTREME terminal model measures: 12.45 in. (25 cm) wide × 7.86 in.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Harsh Environment Enclosure (HA) The harsh environment enclosure provides NEMA 4X (IP65) protection and is intended for applications in which the terminal is exposed to high humidity, direct washdown, or corrosive environments. It is constructed of 304L stainless steel and meets all US FDA and comparable European requirements. A full 4-slot JAGXTREME terminal chassis is mounted inside the enclosure.
Chapter 1: Introduction Specifications Custom Applications JagBASIC JagBASIC provides for the development of easy-to-use custom applications. JagBASIC programs reside along side the standard JAGXTREME terminal program. The JagBASIC interpreter runs as a separate task using the terminal’s multi-tasking operating system. This allows the custom JagBASIC program to interact with the other JAGXTREME terminal tasks and resources using the terminal’s exclusive shared memory design.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Controller PCB ! Four discrete inputs (PAR1). ! Four discrete outputs (PAR2)(5 to 30 Volts DC). ! The output current is 35 mA per discrete output up to 115 mA maximum total current draw on the +5 Volts DC supply. ! Inputs can be defined as clear (return to gross), tare, print, zero, and other keyboard functions. ! Outputs can be defined for coincidence setpoints or a variety of scale conditions.
Chapter 1: Introduction Standards Compliance Standards Compliance UL and cUL Listing The JAGXTREME terminal has been tested and complies with UL 1950 and CSA 22.2 No. 950-M89. The JAGXTREME terminal carries the UL and cUL labels. Weights and Measures Approval United States The JAGXTREME terminal meets or exceeds requirements for Class III or IIIL devices. Certificate of Conformance No. 94-096A4 was issued under the National Type Evaluation Program of the National Conference on Weights and Measures.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Conducted and Radiated Emissions (RFI) The JAGXTREME terminal meets or exceeds FCC Part 15 for conducted and radiated emissions requirements as a Class A digital device. Radio Frequency Interference Susceptibility The JAGXTREME terminal meets US, Canadian, and European requirements for RFI susceptibility as listed in the following table with a maximum of one display increment of change when calibrated for recommended builds.
Chapter 2: Installation Unpacking and Inspection 2 Installation Unpacking and Inspection If upon delivery the shipping container for the JAGXTREME terminal appears damaged, check for internal damage and file a freight claim with the carrier if required. If the container is undamaged, unpack the JAGXTREME terminal from its protective package, noting how it was packed, and inspect each component for damage.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Installing the General Purpose Model Place the general purpose (desk top) model at the operating site. • Remove the four screws securing the rear access cover to the main housing using a Phillips head screwdriver. • With the rear access cover removed, you are now ready to make connections to the unit. Figure 2-a describes the recommended wiring connections.
Chapter 2: Installation Installing the Panel Mount Model Installing the Panel Mount Model Refer to Figure 2-b and the instructions below to install the panel mount terminal. B A A Figure 2-b: Panel Mount Installation Diagram 1. Cut an opening 9.58 in. (24.33 cm) × 5.12 in. (13.0 cm) to accommodate the terminal. The tolerance for the panel cutout is ±0.06 in. (0.15 cm). 2.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Installing the Harsh Environment Enclosure Opening the Enclosure 1. Disconnect power. 2. Locate the two slots on the bottom lip of the front of the harsh environment enclosure. 3. Gently insert the blade of a slotted screwdriver into one of the slots and press inward (toward the enclosure). This releases a pressure tab that allows the access panel of the enclosure to open slightly. 4. Repeat steps 2 and 3 for the other slot. 5.
Chapter 2: Installation Mounting the Enclosure 1. Locate the two mounting brackets that came in the JAGXTREME terminal package. 2. Mount the brackets using the four stainless steel screws supplied with the unit. Refer to Figure 2-d and note the correct positioning of the brackets. The slotted holes must protrude beyond the enclosure and the bracket tabs must point toward the front as shown. * Shown with wall mount brackets (included with enclosure) installed.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Connect the Load Cell Make the load cell connection to the Controller PCB (DigiTOL scales), the optional Analog A/D PCB (analog load cells), or the POWERCELL I/O PCB (CMOS POWERCELLs). WARNING! IF THE SCALE IS LOCATED IN A HAZARDOUS ENVIRONMENT, A SPECIAL ANALOG LOAD CELL BOARD MUST BE USED WITH A METTLER TOLEDO INTRINSIC SAFETY MODULE (BARRIER). LOAD CELLS MUST BE ON APPROVED LISTING 122502 AND INSTALLED IN ACCORDANCE WITH 118164 AND 103998.
Chapter 2: Installation Electrical Connections The following diagrams describe analog load cell terminal strip wiring for standard 6wire cable, Masstron 6-wire cable, and standard 4-wire cable.
METTLER TOLEDO JAGXTREME Terminal Technical Manual UltraRes and DigiTOL Load Cell Connections The maximum recommended cable length for all DigiTOL bases is 50 feet (15.24 meters). The following diagram describes DigiTOL load cell terminal strip wiring.
Chapter 2: Installation Electrical Connections The following diagrams describe DigiTOL terminal strip wiring. Enhanced JAGXTREME Terminal COM2 or COM4*Port DigiTOL NC TXDB J-Box NC RXDB TB2-12 Blue Gnd TB1-2 Red TXD+ TB1-3 White TXD- TB1-5 Black RXD+ TB1-4 Yellow RXD- TB2-10 Green +20V Chassis Ground POWERCELL Connections (Non-Hazardous Area CMOS POWERCELL Applications) Recommended maximum cable distance is 900 feet (274.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Connection for revised JAGXTREME terminal POWERCELL PCB. JAGXTREME Terminal J-Box POWERCELL PCB A COM A B COM B Gnd Gnd Gnd (Gnd) Gnd (Gnd) +VA +20 V* +VB (+20V) +VC (+20V) External power for Pin 1 is +V and Pin 2 is ground.
Chapter 2: Installation Electrical Connections If only one channel is needed, INDICATOR A must be used. The W1 jumper is located on the printed circuit board in the Auxiliary Power Supply. The W1 jumper enables and disables the circuit that senses voltage at the INDICATOR B input. If this circuit is enabled (W1 removed) and input voltage at pin 5 of both INDICATOR A and B is not present, the 24 VDC output at PIT PS 1, 2, 3, and 4 will be turned OFF.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Home-Run Cable Maximum Length The maximum cable distance from the PIT Power Supply to the JAGXTREME terminal POWERCELL PCB depends on the number of POWERCELLs, home-run cable gauge, and the AC power voltage level. Use the following table to determine the cable gauge and recommended cable distance: Home-Run Cable Distance Number of Cells 20 Gauge 16 Gauge (Feet/Meters) (Feet/Meters) 4 900/274.32 900/274.32 6 712/217.018 900/274.32 8 475/144.
Chapter 2: Installation Electrical Connections Connect the Power Cable A power cord is provided with the general purpose and harsh environment JAGXTREME terminal. Connection to the panel mount JAGXTREME terminal must be made at installation. The AC power connection must be wired as follows for wall/desk mount and panel mount models: Some regions and/or power cords may use different color codes than shown.
METTLER TOLEDO JAGXTREME Terminal Technical Manual WARNING! USE ONLY THE POWER CORD SUPPLIED OR AN EQUIVALENT TYPE. U.S. MODELS USE TYPE SJT CORD; EC MODELS USE HARMONIZED TYPE H05VV-F CORDS. WARNING! IMPROPER INSTALLATION OF THE POWER CABLE WILL RESULT IN APPLYING 120 VAC TO GROUND. THE HOT WIRE MUST BE ON TOP. THE TERMINAL SCREWS SHOULD FACE AWAY FROM THE OPTION CIRCUIT BOARD SLOTS. An auxiliary chassis ground screw is located at the lower right corner of the power supply cabinet.
Chapter 2: Installation Electrical Connections Serial Port Connections— Controller PCB Refer to the following diagrams for proper cable connections to the JAGXTREME terminal’s serial ports COM1 and COM2. COM1 and COM2 are located on the Controller board, which is positioned in the top slot.
METTLER TOLEDO JAGXTREME Terminal Technical Manual COM1 RS-232 (Controller PCB Serial Port) The following diagram and table describe COM1 pin-to-pin cable connections using an RS-232 cable. Maximum recommended cable length is 50 feet (15.24 meters).
Chapter 2: Installation Electrical Connections COM2/COM4 RS-232 (Controller PCB Serial Port) The following describes COM2 pin-to-pin cable connections using an RS-232 cable and the connections to COM4 when an optional Multifunction I/O PCB is installed. The maximum recommended cable length for RS-232 is 50 feet (15.24 meters). Maximum recommended total distance for RS-422 and RS-485 is 2000 feet (609.6 meters).
METTLER TOLEDO JAGXTREME Terminal Technical Manual Discrete Wiring The Controller PCB contains four discrete input and four discrete output connections. For more information see the section entitled Inputs in Appendix 2 at the back of this manual. PAR 1 Input Connections The input connections must be referenced to ground. A switch or relay contact may be used to make this connection. The remote device should hold the input at logic ground for at least 100 ms.
Chapter 2: Installation Electrical Connections Optional Multifunction I/O PCB Serial and Discrete Connections COM 3 PAR 3 7 6 5 4 3 2 8 MULTIFUNCT OUT 1 GND 8 7 6 5 4 3 2 +VOUT COM 4 IN 1 +V RXD- RXD+ TXD- TXD+ GND RXD TXD CTS RI RTS DSR METTLER TOLEDO GND DTR TXD RXD DCD This section gives proper cable connections to COM 3, COM 4, PAR 3, AND PAR 4, which are located on the optional Multifunction I/O PCB.
METTLER TOLEDO JAGXTREME Terminal Technical Manual PAR 4 Discrete Output Port Each of the eight PAR 4 outputs can be configured to announce Setpoints 1 through 12 coincidence. The 12 setpoint outputs can be configured to request either Feed or Fast Feed, or to announce setpoint tolerance status.
Chapter 2: Installation JAGXTREME Terminal Jumper and Switch Settings JAGXTREME Terminal Jumper and Switch Settings Jumper and switch settings for the Controller PCB, Analog PCB, and optional AllenBradley are described in the following sections.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Analog Load Cell Jumpers on the Analog PCB should be set as follows: *14093000A *14485300A (Reduced Excitation Version) U28 on the Analog PCB must be “A” revision or newer to be used with JAGXTREME terminal software versions “C” or newer. Kit 0901-0392 must be ordered to supply U28 in “A” revision or newer to upgrade an existing Analog Load Cell PCB. Figure 2-k: Analog Scale PCB • W1 should be OFF for 3 mV/V, ON for 2 mV/V.
Chapter 2: Installation JAGXTREME Terminal Jumper and Switch Settings Single Channel Analog Load Cell Jumpers on the Single Channel Analog Load Cell PCB should be set as follows: *15345400A *15360200A (Reduced Excitation Version) W3 EEPRO M U26 W1 jumper inside analog can with removable lid.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Dual Channel Analog Load Cell Jumpers on the Dual Channel Analog PCB must be set as follows: *15290700A *15360100A (Reduced Excitation Version) W3 Channel 1 EEPROM W1 and W2 jumpers inside analog can with removable lid.
Chapter 2: Installation JAGXTREME Terminal Jumper and Switch Settings POWERCELL PCB Jumpers on the POWERCELL PCB should be set as shown below: *** W10** Figure 2-q: POWERCELL PCB *W9 is shown in the “internal” position meaning that the POWERCELL I/F PCB is using the internal power supply to power the CMOS load cells. If the application contains more than 14 POWERCELLs, an External Power Supply (P/N 0917-0240) must be used. **W10 is the line termination jumper.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Multifunction I/O PCB Jumpers on the Multifunction I/O PCB should be set as shown below: Figure 2-s: Multifunction I/O PCB W1— must be set for the desired voltage that the selected PAR 3 and PAR 4 parallel outputs will be referenced to through 10 K ohm pull-up resistors resident on the Multifunction PCB. It is also the voltage that will be present on the V OUT terminal of PAR 3. The choices are +5 VDC, +12 VDC, and +20 VDC.
Chapter 2: Installation Apply Power To install JAGXTREME terminal options: 1. Disconnect all power to the terminal CAUTION REMOVING OR INSTALLING BOARDS WITH POWER APPLIED MAY RESULT IN DAMAGE TO ALL CIRCUIT BOARDS. REMOVE POWER THEN WAIT FOR AT LEAST 30 SECONDS PRIOR TO REMOVING OR INSTALLING BOARDS. It is not necessary to use great force to push the PCB into the slot. Turning the thumb screws will help draw the PCB into its socket. 2.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Power-up Sequence See Appendix 4 for information on loading software and power-up error messages and actions. The software revision level is shown in the lower display area during power-up. The JAGXTREME terminal goes through a series of self-tests when it is turned on. These tests confirm normal terminal operation. The power-up sequence is as follows: 1. All segments of the display windows are lit, verifying operation of all segments.
Chapter 2: Installation Scale Build Determination Minimum Increment Size For Optional Analog Scale Input Minimum increment size selection for an analog scale input is determined by calculating microvolts per increment for the desired build. To calculate microvolts per increment: 1. Solve the following equation for µV per increment (assumes using a standard analog load cell interface module with a 15 V excitation).
METTLER TOLEDO JAGXTREME Terminal Technical Manual Sample Calculation 1. Refer to the following example of µV per increment calculation for a Model 2158 floor scale installation. Scale Capacity Increment Size Load Cell Capacity Number of Cells Cell Output Excitation Voltage 5000 lb 0.5 lb 2500 lb 4 2 mV/V 15 VDC 2. Use the formula from step 1 to calculate the µV per increment. 0.5 lb × 2 mV / V × 15000 µV per Increment: ———————————— = 1.5 µV/inc. 2500 lb × 4 load cells 3.
Chapter 2: Installation Seal the Enclosure - Weights and Measures Applications Figure 2-p: Sealing Panel Unit General Purpose Enclosure 1. Screw a special through-hole sealing screw into all three holes at the top of the rear cover plate. 2. Tighten the screws and run a wire seal through the holes in the heads of the screws. 3. Apply the lead seal. Harsh Environment Enclosure 1. Sealing holes are located on the left and right sides of the bottom of the enclosure. 2.
METTLER TOLEDO JAGXTREME Terminal Technical Manual NOTES 2-32 (9/00)
Chapter 3: Programming and Calibration General Information 3 Programming and Calibration To program and calibrate the JAGXTREME terminal, you must enter setup mode either from the front panel of your JAGXTREME terminal or via the embedded web server. This chapter provides instructions for programming and calibrating the terminal from the front panel. Please refer to Chapter 4 of this manual if you wish to program and calibrate the JAGXTREME terminal using the embedded web server.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Key Functions The numeric keys are used to input numeric entries such as threshold values and scale capacity. They are also used for alphanumeric entries unless a PC type keyboard is installed. The FUNCTION key is used to enter setup mode and access the program blocks. Depending on the JAGXTREME terminal’s setup configuration, the FUNCTION key is also used for Switch Units, Recall Tare, and Recall Gross.
Chapter 3: Programming and Calibration General Information If the Enter Setup? prompt is not displayed, try the following steps: Note: Use anti-static protection straps whenever touching electronics boards. • Remove AC power. • Remove the controller board and set S2-1 to the off position, or • Push in CAL switch while entering setup. • Replace the controller board. • Apply power to the terminal and repeat steps 1 and 2. 4.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Audible Messages The JAGXTREME terminal has a system of audible beeps that give immediate feedback for each keystroke and terminal response. The beeps indicate that the terminal registered a keystroke and whether or not the function associated with the keystroke is valid. The audible messages can be programmed ON or OFF in setup. The terminal is programmed at the factory with the audible messages OFF and the alarm beeps ON.
Chapter 3: Programming and Calibration General Information Configuring JAGXTREME Terminals With Multiple Scales and a Summing Scale If two scales are single channel analog scales, make sure that the board address jumper (W3) for the second is set for B2 (Board 2). If both scales are MMR (IDNET) scales, make sure that the board address jumper (W4) for the second scale is installed. The (W5) jumper is removed on the second scale card.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Program Block Overview The following chart shows the various program blocks and sub-blocks. Instructions for configuring each follow.
Chapter 3: Programming and Calibration Scale Interface Program Block Scale Interface Program Block The Scale Interface program block lets you set and calibrate the features that affect weighing performance. The following diagram describes this block. Press ENTER at the Scale Interface prompt to access the Scale Interface program block and configure the sub-blocks. !! Scale Interface !!! Market Select Market USA, EC, AUS, CAN, NONE Scale Type NO.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 1. Market Sub-block Market The JAGXTREME terminal is factory set for the market you specified when you ordered the terminal. The Market sub-block lets you select a new country or market area and limit parameters that affect legal-for-trade programming options. 1. Press ENTER at the Market? prompt to access this sub-block. Select Market USA, EC, AUS, CAN, NONE You can exit the setup mode any time during configuration.
Chapter 3: Programming and Calibration If DigiTOL, UltraRes High, or UltraRes Low is Selected 1. Select the Controller PCB COM port where the scale is connected. 2. Select COM2 or COM4 (if installed) then press ENTER. When the COM port is selected, the JAGXTREME terminal exits the setup mode and goes through the power up sequence. You must reenter setup mode to continue configuring the program blocks. If DigiTOL J-Box is Selected 1. Select the Controller PCB COM port where the scale is connected.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Note: This selection is provided only for Scale E, the summation scale. If Summing is Selected 1. No other parameters are entered in this sub-block. In the capacity sub-block, enter the total capacity of the summed scales. This value can be less than the total capacities of the individual scales. For a legal-for-trade summed scale, the calibration units and increment size should be identical for all scales. 2.
Chapter 3: Programming and Calibration 5. Increment Size Subblock Increment Size Number of intervals Low increment entry Mid increment entry High increment entry This sub-block lets you specify the increment size for one or more weighing intervals. Increment size is the smallest change in weight value that the terminal is able to display. For example, if the increment size is specified as 0.1 then, starting at 0.0 on the scale, adding an increasing load will cause the terminal to display 0.1, 0.2, 0.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 6. Shift Adjustment Subblock Shift Adjustment The Shift Adjustment sub-block lets you adjust multiple load cells connected to a DigiTOL J-Box or POWERCELL scale. NOTE: It only appears if you selected DigiTOL JBox or POWERCELL in the Scale Type sub-block. 1. Press ENTER at the Shift Adjustment prompt to open the sub-block. Empty scale and capture new zero Shift adjust each load cell or pair of load cells 2.
Chapter 3: Programming and Calibration 4. A minimum of 20% of scale capacity is necessary for calibration; METTLER TOLEDO recommends 60 to 100%. A calibration error will result if insufficient weight is used. 5. At the Wgt? prompt, input the amount of weight you added in step 3. Press ENTER. The terminal automatically captures span and the cursor moves across the lower display indicating the operation is in progress. 6.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 10. Span Adjustment Subblock Span Adjustment The Span Adjustment sub-block lets you make minor span adjustments without completely recalibrating the scale. 1. Place a test weight on the platform and press ENTER at the Span Adjust prompt to open the sub-block. Enter test weight value 2. At the Add Test Weight prompt, enter the amount of weight placed on the platform in step 1. 3. The terminal captures the new span.
Chapter 3: Programming and Calibration Service Mode for MMR (IDNET) Bases Service Mode for MMR (IDNET) Bases The service mode for K weighing platforms is used for: • Input of parameters specific to the weighing platform after replacement of the measuring cell • Calibration of the base with the calibration weight built into the measuring cell or externally by loading the base with the required weights • Adjustment of linearity • Resetting of the measuring cell parameters to the factory setting • Cl
METTLER TOLEDO JAGXTREME Terminal Technical Manual 3. To exit this sub-block, press ENTER. To reset the parameters, press SELECT until the display shows an N(o). Press ENTER. The display will then show RES ALL Y. 4. Press ENTER to confirm your choice. If you wish to exit without resetting the parameters, press SELECT then ENTER. 5. If you have chosen to reset to factory defaults, POWER OFF appears in the display. The JAGXTREME terminal must be powered down and then power reapplied. 6.
Chapter 3: Programming and Calibration Service Mode for MMR (IDNET) Bases CALIBRATION Program Subblock This program sub-block is used to calibrate the scale. 1. The display shows PRELOAD. Empty the scale. If a vessel or other container is to be included, place this on the weighing platform. Press ENTER. The display shows CALIB, and internally calibrates. 2. The display shows CAL EXT. If calibration using test weights is desired, press ENTER. To go on to internal calibration, press SELECT. 3.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Application Environment Program Block The Application Environment program block lets you set the features of the scale that are specific to the customer’s application.
Chapter 3: Programming and Calibration 1. Character Set Sub-block Character Set The Character Set sub-block lets you select a display character set appropriate for the location where the JAGXTREME terminal is used. Depending on the character set, some ASCII characters will be replaced with specific international characters. To configure the sub-block: Select Character Set 1. Press ENTER at the Character Set prompt. 2. At the USA prompt, press SELECT to display the desired character set. 3.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 4. Scale ID Sub-block Scale ID Enter A/N scale ID The Scale ID sub-block lets you assign an identification code to a scale for use in printing and when selecting a scale for operator viewing or interaction. The Scale ID can be up to 8 alphanumeric characters. The default scale ID is the JAGXTREME terminal number as determined by the Ethernet address jumpers on the Controller board and by the internal scale designation. 1.
Chapter 3: Programming and Calibration 6. 7.
METTLER TOLEDO JAGXTREME Terminal Technical Manual If Auxiliary Units Are Enabled NOTE: The alternate weight units selection is reset to factory default under the Scale Interface Program Block, NOT the Application Environment Program Block. 1. At the Aux Unit? prompt, select the desired pre-programmed auxiliary unit conversion factor or define a custom unit. The auxiliary unit selected here also applies to the rate function.
Chapter 3: Programming and Calibration 7. Power Up Operation Subblock Power Up Operation The Power Up Operation sub-block lets you specify a time delay before the scale is operational. This allows a sufficient warm-up period for stabilizing the scale and load cell electronics. The JAGXTREME terminal displays a countdown clock indicating the time remaining in the specified warm-up period. To configure the sub-block: Number minutes delay 1. Press ENTER at the Power-Up Oper prompt. 2.
METTLER TOLEDO JAGXTREME Terminal Technical Manual To configure the Tare Operation sub-block: 1. Press ENTER at the Tare Operations prompt to open the sub-block. 2. At the Enable Tare? prompt, select Y(es) or N(o) to enable or disable tare. If you select N(o), the terminal proceeds to the Zero Operation sub-block. Access to other tare features is not possible if tare is disabled. 3. At the Tare Interlck? prompt, select Y(es) or N(o) to enable or disable tare interlock. 4.
Chapter 3: Programming and Calibration enable this feature, Tare is done in the terminal. If you disable this feature, Tare is done in the IDNET base. • When Tare is done in the terminal, the command is executed immediately. Tare is not successful when there is motion on the scale or if there is zero or negative weight on the scale. The DataOK bit is never turned off during this operation. • When Tare is done in the IDNET base, the terminal sends the Tare command to the IDNET base.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Power-up zero should be disabled by setting the positive and negative ranges to 0% for scales such as tanks and hoppers which may lose power in the middle of a control process. Pushbutton zero values are stored in the JAGXTREME terminal’s memory. In case of power loss, the terminal will display an accurate weight when power is restored 6. At the Negatve Rng? prompt, enter a numeric value for the negative capture range.
Chapter 3: Programming and Calibration 10a. Stability Detect Subblock Stability Detection Stability range entry The stability detection feature determines when a no-motion condition exists on the scale. The sensitivity level determines what is considered stable. Printing and tare operations will wait for scale stability before carrying out a command. Stability detection occurs over a predefined period of time and allows a predetermined “acceptable” amount of motion in scale divisions.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 12. Inhibit Memory SubBlock Inhibit Memory The Inhibit Memory sub-block is used to disable the MEMORY key on the JAGXTREME terminal keypad. If Y(es) is selected, the MEMORY key will be disabled. If N(o) is selected, the key will function as normal. Inhibit Memory Y/N 13. Application Type Subblock Application Type The Application Type sub-block indicates whether or not the scale is used for a process application.
Chapter 3: Programming and Calibration • Stability Filter— The Stability Filter eliminates weight changes within a given range around a stable weight reading. This filter eliminates fluctuations in the weight display created by movement. You cannot enable the stability filter if the Process Application Type parameter is configured High for dynamic weighing such as batching or filling applications.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 3. Record the frequency and approximate number of increments variation for the settings that show noticeable reduction in display fluctuation. This is the lowest frequency of vibration causing the display to fluctuate. 4. Set the Low Pass Filter back to 9.9. 5. Set the Notch Filter to the frequency that caused the largest reduction in increments change (recorded in step c.). 6. If the display is still fluctuating too much, repeat step b.
Chapter 3: Programming and Calibration Serial Interface Program Block Serial Interface Program Block The Serial Interface program block lets you set parameters to control data flow across the JAGXTREME terminal’s serial communication (COM) ports. This includes assigning port parameters and adding or and deleting a connection. The input and output COM ports are used to communicate data on demand or continuously. COM ports may also be used for information exchange between a PC and the terminal.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 1. Configure Port Sub-block Configure Port This sub-block lets you configure the serial ports on your local terminal for data exchange, and enables communication with other JAGXTREME terminals in an Ethernet cluster. You can configure only those ports that are physically available. To configure the program block: 1. Press ENTER at the Configure Serial prompt to open the program block. Press ENTER at the Configure Port prompt.
Chapter 3: Programming and Calibration Data Bits Data bits refers to the number of bits that make up an ASCII character that is transferred between units. Most METTLER TOLEDO equipment communicates using 7 data bits. 1. At the Data Bits? prompt, select 7 or 8 data bits. Parity COM1 and COM2 always have 1 stop bit. Parity is an error checking mechanism for each byte. 1. At the Parity? prompt, select the desired option.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Note: You must include a summing scale when using Multi Cont 1 or 2. • BasTerminal • Multi Cont1 * • Multi Cont 2* • PPP/Modem If Serial Out is Selected At the Enter Scale#? prompt, select the internal scale (A, B, or E). Press ENTER. The scale selected must be displayed on the terminal in order for you to use the PRINT key to complete the operation.
Chapter 3: Programming and Calibration 2. At the Checksum? prompt, select Y(es) or N(o) to enable or disable checksum. Checksum is a method of checking each line of data transmitted by encoding a check digit character at the end of the string. The receiving device must be able to calculate and compare this character to verify the data is correct. • Checksum is the 2s complement of the 7 low-order bits of the binary sum of all characters preceding the checksum, including control characters.
METTLER TOLEDO JAGXTREME Terminal Technical Manual A Custom Print from Template will only cause the template to be sent serially when: • A cust_prt discrete input for that template is used, or • A JagBASIC program triggers the custom template print. 1. At the Template 1? prompt, select Y(es) or N(o) to include the template in the output. You must select Y(es) or N(o) for each template 1 through 5. If TDC3000 is Selected The serial port is assigned to a special Honeywell protocol.
Chapter 3: Programming and Calibration 2. Configure Template SubBlock Configure Template Select template Clear Template Y(es) or No Copy template Y(es) or No This sub-block lets you define up to five flexible templates. Templates are preconfigured output strings that are transmitted when a print operation is requested. Appendix 1 lists the default templates. You can use the five stored default templates as given, edit them, or clear them and create custom templates.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 6. You can also access specific elements by entering the number of the desired element. After entering the first digit of a new element, the lower display reads Element? X. X is the digit just entered. When the complete element number has been entered, press ENTER to access it. If the element number you enter is greater than the last element number in the template, the JAGXTREME automatically displays the last element in the template. 7.
Chapter 3: Programming and Calibration The lengths shown in the table reflect the length of the field when matching the template to the desired result. When calculating the number of elements in the template, JAGXTREME data fields only take up seven characters. .
METTLER TOLEDO JAGXTREME Terminal Technical Manual Although the Weight Data field table shows codes in lower case, the JAGXTREME terminal accepts field codes entered in upper or lower case. Weight Data Field Field Code* Length Gross WT. wtx01 12 A/N Tare WT. wsx02 12 A/N Net WT. wtx02 12 A/N WT. Units wtx03 2 A/N Auxiliary Gross WT. wtx04 12 A/N Auxiliary Tare WT. wsx03 12 A/N Auxiliary NetWT. wtx05 12 A/N Auxiliary WT.
Chapter 3: Programming and Calibration Configure Discrete Program Block When the element is viewed on the lower display, the data is shortened to fit in the display area. The following examples illustrate the displayed data format. Example 1: /wt101 L 15 where: “/” indicates a JAGXTREME Data Field. The other possibility is “A” for ASCII character. “wt101” is the gross weight field code for Scale A. “L” indicates the field is left justified. “R” means right, “C” means center.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 1. Discrete Inputs Subblock Parallel Inputs The Discrete Inputs sub-block lets you configure each of the four discrete inputs through PAR 1 (and an additional 8 on PAR 3 if an optional Multifunction PCB is installed). To configure inputs: 1. Select Port Select Input 2. 3. At the Discrete? prompt, select the specific input number (1 through 4 for PAR 1; 1 through 8 for PAR 3) to configure. 4.
Chapter 3: Programming and Calibration 6. At the Scale? prompt, press SELECT to choose the scale from which discrete data will come. Options include: • Active—the scale selected during normal operation • A—Scale A • B—Scale B • C—Scale C • D—Scale D • E—Summing 7. When you have finished configuring the first input assignment, JAGXTREME terminal returns to the Port? prompt where you can repeat steps 2 through 5 for each additional input you wish to configure. 8.
METTLER TOLEDO JAGXTREME Terminal Technical Manual If Setpoint is Selected Dribble value is equal to the target value minus the preact and dribble value. 1. At the Setpoint? prompt, select the particular output setpoint (1 through 12) you wish to configure. 2. At the Out? prompt, select the desired setpoint function. Options include: • Feed—the output turns the feeder off when weight on the scale reaches a predetermined cutoff value.
Chapter 3: Programming and Calibration Configure Memory Program Block 7. 8. When you have finished assigning the first setpoint, the JAGXTREME terminal returns to the Point? prompt where you can repeat steps 2 and 3 for each additional setpoint you wish to assign. After you finish assigning all setpoints, at the Point? prompt press ESCAPE to return to the Assign Setpoints prompt. Press ESCAPE to return to the Config Discrete prompt. Then press SELECT to continue to the Configure Memory program block.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 2. Configure Prompts Subblock Configure Prompts Enter number of steps A prompt list displays written cues for an operator to perform a task while in Normal Operation mode. You can include up to 20 steps in a prompt list. 1. Press ENTER at the Config Prompts? prompt to open the sub-block. 2. Press ENTER at the N(o) of Steps prompt. This number tells you how many steps are in the current prompt list. 3.
Chapter 3: Programming and Calibration If Serial or Both 1. At the First Character? prompt, enter the number of the first character position to be used by the JAGXTREME terminal for the prompt response. For example, consider the prompt response “1521” that is received in the following serial input string: 1521 2. The first character of the response (“1”) is the fifth character in the string, so you would enter “5” at the First Character? prompt.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Configure JagBASIC Program Block This sub-block details how to configure JagBASIC.
Chapter 3: Programming and Calibration Configure JagBASIC Program Block 3. • Keypad— The JAGXTREME terminal keypad will be used for JagBASIC input and standard JAGXTREME terminal functions. • Kboard— An optional PC-type QWERTY keyboard will be used for JagBASIC input and standard JAGXTREME terminal functions. • Both— The JAGXTREME terminal keypad and an optional keyboard will be used for JagBASIC input.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 5. Send RAM Files Subblock Send RAM Files This sub-block works with the JagBASIC send and receive programs that must be installed in your PC and lets you configure file transfer to and from the terminal and your PC. File transfer is initiated and transferred in setup mode. Communications must be established between the PC and JAGXTREME terminal to transfer files.
Chapter 3: Programming and Calibration Configure Network Program Block After exiting the Configure JagBASIC program block the first time, you must use the password each time you reenter the program block. METTLER TOLEDO recommends that you distribute the password to only those who need access to the JagBASIC program block. Please record the password and keep it in a secure location.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Network Overview Before configuring the Network program block, you should review the following information which provides an overview of the terminology and concepts involved in networking. TCP (Transmission Control Protocol) is a robust communication protocol that provides high quality, in-sequence, and error-free service. TCP provides a means of connecting multiple computers together and exchanging data between them.
Chapter 3: Programming and Calibration General Networking Considerations Clients: Computers and devices that use these resources are called clients.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Clustering JAGXTREME Terminals Clustering is a means of networking up to six individual JAGXTREME terminals together on a peer-to-peer Ethernet network. This is accomplished by assigning each JAGXTREME terminal an IP address and a terminal number. Cluster IP Setup You can configure the Cluster IP sub-block to allow one or more JAGXTREME terminals to act as a console terminal for the other terminals in a cluster.
Chapter 3: Programming and Calibration Clustering JAGXTREME Terminals Cluster IP Example Setup Chart Term #1 Term #2 Term #3 Term #4 Term #5 Term #6 Network Hub IP Address 200.200.200.201 200.200.200.202 200.200.200.203 200.200.200.204 200.200.200.205 200.200.200.206 N/A Sub-Net Mask 255.255.255.000 255.255.255.000 255.255.255.000 255.255.255.000 255.255.255.000 255.255.255.000 N/A Gateway 000.000.000.000 000.000.000.000 000.000.000.000 000.000.000.000 000.000.000.000 000.000.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Wiring Considerations for the Modem • The JAGXTREME terminal requires only Tx, Rx, and Gnd to communicate via modem. • Most modems require handshaking lines to be tied together in order to communicate. • For communication with most modems, RTS and CTS, and DSR and DTR must be tied together. • METTLER TOLEDO offers the following serial modem cable: PN15904000A. Setting up the PC: Dial-Up Networking for Windows NT 1.
Chapter 3: Programming and Calibration Clustering JAGXTREME Terminals Dial-Up Networking for Windows 98 1. Dial-Up Networking and a modem must be installed. 2. Subnet Mask for PPP/IP settings must match in the JAGXTREME terminal and the PC. If you are not sure how to assign a subnet mask, consult with your network administrator 3. Double-click on My Computer and open Dial-Up Networking. 4. Right-click on Network Neighborhood and select Properties. 5.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 6. By default, Internet Explorer will bring up your start up page. This can be changed in the general tab under Properties to bring up the JAGXTREME terminal to eliminate a connection timeout. 7. The JAGXTREME terminal will be browsed to by typing in the IP address in the URL window in Internet Explorer as shown: http:\\111.111.111.111. This would be for a JAGXTREME terminal with a PPP IP address of 111.111.111.111. Note: You must have Internet Explorer 4.
Chapter 3: Programming and Calibration Clustering JAGXTREME Terminals 23. Next, you can select to enable or disable CHAP (Challenge Handshake Authentication Protocol), and assign usernames and passwords. For more information on CHAP, consult your network administrator. SMTP Setup SMTP allows the terminal to send emails via an external modem or Ethernet connection to a dedicated mail server (on a computer network or on a standalone with a modem).
METTLER TOLEDO JAGXTREME Terminal Technical Manual Testing the Email You can test the Email function in the diagnostics section. 1. Enter setup. Choose Diagnostics and press ENTER. 2. Select Email and press ENTER. 3. At the Test Email? prompt, select Y(es) and press ENTER to send a test message. 4. A message should appear that says Email Msg Queued. This indicates that the message has been sent from the JAGXTREME terminal.
Chapter 3: Programming and Calibration Clustering JAGXTREME Terminals Embedded Web Server This tool provides access to the JAGXTREME terminal via an Ethernet/modem connection using a web browser. To access it, either PPP or Ethernet access must be configured. JAGXTREME Setup: 1. Enter setup. Select Config Network and press ENTER. 2. Select Web Server and press ENTER. 3. At the Enable Web Server prompt, select Y(es) and exit. 4.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 2. Modem If the JAGXTREME terminal is to be connected to a modem, the modem control configuration is done in this sub-block only. Use COM1 or COM2 to connect the modem. Modem 1. Press ENTER. At the Auto-Dial? prompt, enter Y(es) to enable automatic dial out by the JAGXTREME terminal. Enter N(o) to disable automatic dial and skip this section. Press ENTER. 2.
Chapter 3: Programming and Calibration Clustering JAGXTREME Terminals 6. At the Console Log? N prompt, select Y(es) to enable session logging to the LPRINT device. This is useful for diagnosing a PPP setup problem. Select N(o) to disable session logging. 5. Cluster IP Configuring the Cluster IP sub-block allows one JAGXTREME terminal to act as a console terminal for other JAGXTREME terminals. Up to six (6) terminals can be members of a cluster. Cluster IP 1.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 7. If you selected PPP, the display will read TCP Port? Choose the TCP port number for sending the Email. Press ENTER. The display will read Email Recip? 1. Up to six (6) recipients can be specified for the Email message. Each recipient has a separate configuration for Email generated from this JAGXTREME terminal. Select a recipient number (1-6) here. 8. The display will read Addr?.
Chapter 3: Programming and Calibration Diagnostics Program Block Diagnostics Program Block !! Every JAGXTREME terminal can perform a series of diagnostic tests. The tests are done through this block while you are in the setup mode.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 1. Memory Test Sub-block Memory Test The Memory Test sub-block tests the terminal’s internal memory. These diagnostics test the Flash memory, RAM, and EEPROM on the Controller board and any optional boards that are installed. The results of the memory tests are displayed on the terminal. To execute the memory tests: Test display board memory 1. Press ENTER at the Memory Test prompt.
Chapter 3: Programming and Calibration 4. Scale Test Sub-block Scale Test This sub-block holds several scale operation and calibration parameters that were used when you calibrated the scale through the Scale Interface program block. You can use this sub-block to: • View and record calibration values. • Reenter the values quickly when you replace the load cell, or if the load cell fails. • Verify the IDENTCODE value and software version of a connected IDNET base.
METTLER TOLEDO JAGXTREME Terminal Technical Manual The PwrCell Maint. prompt appears only if POWERCELL is selected as the scale type. The re-address feature lets you address CMOS POWERCELLs when you install a new scale. 4. Press ENTER at the Cell Counts prompt to view the raw count data. The Cell Counts feature is useful for observing scale output for slow drift, shift adjustment, or for locating an unstable load cell. 5. Press ENTER at the PwrCell Maint.
Chapter 3: Programming and Calibration The beginning of the searching sequence for a POWERCELL scale is address #1 or #31, whichever is the starting address of the for POWERCELLs in the scale.You select the starting address for the scale in the Scale Interface, Scale Type, Loc? menu selection. Use the following procedure to address the POWERCELLs in a new POWERCELL scale: 1. Press ENTER at the AutoAddress prompt.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 7. At the Are You Sure? prompt, select Y(es) or N(o) to confirm or abort the reset operation. 8. Press ENTER at the Adjust Cell/Pair prompt to begin the DigiTOL JBox/POWERCELL adjustment procedure. 9. At the What Cell? prompt, enter the number of the cell or pair of cells to be adjusted. 10. At the Empty the Scale prompt, remove any weight on the platform, then press ENTER. The display reads Capturing Zero as the terminal captures zero. 11.
Chapter 3: Programming and Calibration The following diagram shows how to connect the output to the input for both serial ports and all types of communication. COM1 and COM3 RS-232 COM1 20 mA COM2 and COM4 RS-232 COM2 and COM4 RS-422 TxD TxD TxD TxD RxD RxD RxD RxD GND GND GND GND CLTX+ TX+ TX+ CLRX+ TX- TX- CLRX- RX+ RX+ RX- RX- +20V +20V 1. Press ESCAPE to exit the serial test when you are finished. 2. Repeat steps 2 and 3 to test additional COM ports. 3.
METTLER TOLEDO JAGXTREME Terminal Technical Manual PAR 2 or PAR 4 (Discrete Output) The display will read PAR 2 = 0000 or PAR 4 = 00000000 indicating that the 4 or 8 setpoint outputs are all logic 0 or “OFF”. The first digit will blink, indicating that output 1 is the active output to be changed for test. 1. To turn this output on, press the “1” key. Pressing “0” returns the output to the “OFF” condition. To move to the next output (output 2), press SELECT. The second digit now blinks.
Chapter 3: Programming and Calibration 9. Zmodem Send BRAM Sub-block Zmodem Send BRAM Calib Data Y/N This sub-block allows you to upload or download the Shared Data BRAM parameters from one terminal to a PC via Zmodem communications from COM1. The data transferred can include or exclude calibration data. Literals only can be selected to have prompt loop, user variable, literal, and template data transferred only. 1. Press ENTER at the Zmodem Send BRAM prompt. 2.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 11. Reset to Factory Subblock Reset to Factory The Reset to Factory sub-block in this program block differs from other blocks. Because this program block has no unique parameters to set, Reset to Factory performs a master reset which returns all of the parameters for all blocks to their original settings.
Chapter 3: Programming and Calibration Options Program Block Options Program Block JAGXTREME terminals with a PLC Interface Module installed have an additional program block for configuration. The terminal is available with an Allen-Bradley RIO PROFIBUS, or Dual Analog Output Module. The program block will not appear if one of these options is not installed.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Maintenance Calibration Management Interval Days Weighments Calibration Check Parameters Tolerance Test Points Ann Level Calibration Monitor Parameters Maintenance Log File Log File Length Reset Log File Last Dd mm yy Next Dd mm yy Ann Level Cell Overload* Units* Threshold* Platform Overload Rate Threshold Weight Threshold Impacts Trigger Zero Commands Zero Failures Scale I/O Error Symmetry Check* Symmetry Type* Threshold* Ann
Chapter 3: Programming and Calibration Maintenance 1. Calibration Management Calib Management Interval Days? Weighments? The Calibration Management sub-block section enables users to specify the calibration checking interval (by time or use) that the JAGXTREME terminal will use to notify the user that the scale needs to be checked and verified with test weights. (A calibration test weight check is manually performed on the complete weighing system to determine the system accuracy).
METTLER TOLEDO JAGXTREME Terminal Technical Manual 2. Calib Chk Parms Calib Chk Parms Tol ? Test Pts ? Ann Lev The Calibration Check Parameters sub-block section enables you to specify the test parameters (default tolerance, number of test weight checks and alarm level) used in the JAGXTREME calibration test weight check procedure. The user will enter the number of test points and the starting value of the tolerance permitted between the test weight and the weight displayed on the scale. 1.
Chapter 3: Programming and Calibration Maintenance 3. Calib Mon Parms Calib Mon Parms Maint Log File This sub-block enables the user to specify equipment condition monitoring activities (cell overload, weighing platform overload, weighing platform impacts, zero drift). To ensure maximum uptime, the terminal performs equipment condition monitoring during its normal operation based on comparisons made against installer-selected thresholds configured in this sub-block.
METTLER TOLEDO JAGXTREME Terminal Technical Manual 13. Press ENTER. 14.
Chapter 3: Programming and Calibration Maintenance Predictive Failure (Only for RAAD Box and POWERCELL Platforms) Predictive Fail Remote Node Number Reset This sub-block enables the user to configure the predictive failure algorithms and “run flat” operation. This enables the terminal to monitor and predict the operating condition of each load cell in a weighing system by comparing current operating parameters against empirical data stored in the terminal at the time of calibration.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Calibrate Check Calibration Check Tech ID The Calibration Check sub-block section enables the user to perform the calibration test weight check with assistance from the JAGXTREME terminal. The terminal will instruct the user through the test based on parameters entered in the Calibration Check Parameters section. At the Calibrate Check prompt, you can request that the JAGXTREME terminal check the calibration of its scale(s).
Chapter 3: Programming and Calibration Maintenance Maintenance Reports Maintenance Reports 1. Press ENTER to configure this sub-block. The display reads Error Report? Select Y(es) to print the report or N(o) to not print it and move on to the next step. 2. The prompt reads Zero Report? Press Y(es) to print or N(o) to not print the calibration management report. 3. At the Cal Mng Report? prompt, press Y(es) to print or N(o) to not print the report. 4.
METTLER TOLEDO JAGXTREME Terminal Technical Manual NOTES 3-84 (9/00)
Chapter 4: Programming and Calibration Using the Web Server System Requirements 4 Programming and Calibration Using the Web Server System Requirements The JAGXTREME terminal has an embedded web server, allowing you to program and calibrate a scale from anywhere within a facility – and from anywhere in the world – via the Internet. To use this feature, you must have the following: • A connection to the JAGXTREME terminal via modem or Ethernet with the appropriate communications protocols configured.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Home This is the default home page that is displayed when you connect to the JAGXTREME terminal via an Internet browser. Clicking on the Home icon in the Navigation Bar at any time will take you back to this screen. The default home page can be changed by clicking on the Custom Homepage link. (See the screen shot below.) The user has the choice of pointing to a file on the browsing PC or to a URL, which can be located anywhere on the Internet.
Chapter 4: Programming and Calibration Using the Web Server Navigation Bar Menu Scale Clicking on the Scale icon takes you to the scale setup screen. While in Run Mode, all information is read-only. While in Program Mode, Read-Write access is allowed. This section can be changed on the fly but will reset the JAGXTREME terminal to initiate changes. Consult chapter 3 of this manual for an explanation of the menu items.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Terminal Clicking on the Terminal icon takes you to the terminal setup screen. From this page you can switch the terminal between Program Mode and Run Mode and enable/disable the keyboard. It also contains sub-menus for Terminal Environment, Date and Time, Consecutive Number, and Literals. Consult Chapter 3 of this manual for an explanation of the menu items. Communication Clicking on the Communication icon takes you to the communication setup screen.
Chapter 4: Programming and Calibration Using the Web Server Navigation Bar Menu Consult Chapter 3 of this manual for an explanation of the menu items.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Documentation Clicking on the Documentation icon can be used to link to your own document. This is done by entering the local PC file path or Internet URL to the document. The link is saved to the JAGXTREME terminal. The JAGXTREME terminal’s web server redirects the local computer’s browser to the document. Typically, the configuration would point to the technical manual stored locally on the PC or on a CD.
Chapter 5: Installing and Launching JagXFILES Installing JagXFILES 5 Installing and Launching JagXFILES The documentation CD-ROM included with the JAGXTREME terminal includes JagXFILES, a utility that allows for the uploading and downloading configurations and JAGBASIC programs via a web browser. It simulates the embedded web server in the JAGXTREME terminal, allowing the end user to create individual configurations without connection to an actual JAGXTREME terminal.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Menu Items The Navigation Bar menu icons that appear when using JagXFILES are unchanged from those shown when connected directly to the JAGXTREME terminal’s embedded web server with the exception of the file icon. The file icon leads to the screen shown below. (Note: Some of the features that are available via the embedded web server are not configurable using JagXFILES.
Chapter 6: JAGXTREME Terminal Operations Overview 6 JAGXTREME Terminal Operations Overview Detailed instructions for operators using the JAGXTREME terminal are found in the JAGXTREME User’s Guide. However, the following information provides a brief overview of how to operate the terminal Keypad Operation • NUMERIC keys are used to input numbers or to enter alphabet characters and the symbols that appear on the keys. • DECIMAL POINT (.) inserts a decimal point as necessary.
METTLER TOLEDO JAGXTREME Terminal Technical Manual • ESCAPE (ESC) exits an operating mode, exits a sub-block programming level to the level above, or recalls previously stored data. • TARE (T) performs a pushbutton tare function if enabled in setup. • CLEAR (C) clears a tare value and returns the scale to gross mode. The CLEAR key also functions as a backspace/delete when entering data from the keypad.
Chapter 6: JAGXTREME Terminal Operations Normal Operating Mode Normal Operating Mode The terminal goes through a power-up sequence when it is turned on. This may include a countdown timer to give it a sufficient warm-up period before it advances to normal operating mode. After power up, the normal operating mode is active. The terminal’s top weight display shows the current gross or net weight values. The top display annunciators indicate the status of the display and the weighing mode (NET or GROSS).
METTLER TOLEDO JAGXTREME Terminal Technical Manual • If Pushbutton Zero is enabled and residual weight on the scale is within the Pushbutton Zero range, the lower display reads SCALE ZEROED. The terminal returns to Normal Operating mode. Tare Operations Pushbutton Tare Pushbutton tare compensates for weight (usually an unknown quantity such as an empty box or other container) on the weighing platform with a single keystroke and switches the terminal to net mode. If Pushbutton Tare is Enabled: 1.
Chapter 6: JAGXTREME Terminal Operations Operator Functions Auto Tare Auto tare automatically tares the indicator when a stable load on the platform exceeds a preset gross weight threshold value. A gross weight reset value is also entered to determine when the terminal will be “rearmed” to do another auto tare. The threshold values are configured through the Application Environment program block.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Tare Interlock Tare interlock imposes some restrictions on tare operations. If tare interlock is enabled, tare may be cleared only at gross zero, and multiple tares are prohibited. Tare Display In each of the tare operations described, the tare weight has been displayed in the lower display area on the terminal. You can disable the tare display through the Application Environment program block.
Chapter 6: JAGXTREME Terminal Operations Operator Functions Continuous Output Serial ports can be configured to output data continuously. In continuous mode, weight data is transmitted at the following rates: • 17 times per second in Process Application High mode* • 10 times per second in Process Application Mid mode* • 5 time per second in Process Application Low mode* unless A/D update rate of scale type is slower. In that case, the continuous output will be at A/D update rate.
METTLER TOLEDO JAGXTREME Terminal Technical Manual For a JAGXTREME terminal connected to two scales, setpoints are assigned to scale A or B in the Configure Discrete program block. To enter setpoint values: 1. Press SELECT and choose the appropriate scale (if two scales are connected). 2. Press MEMORY, then press SELECT until the prompt Enter Setpoint? is displayed. Press ENTER to access setpoints. Preact, dribble, and tolerance values are relative to the setpoint. They are not absolute values.
Chapter 6: JAGXTREME Terminal Operations Operator Functions The recalled tare value is a "snapshot" of the actual weight. It is not an active weight. Recall Tare Recall tare allows the current tare value to be shown in the upper display area. You must be in net mode. To recall tare: 1. Press FUNCTION then press SELECT until the Recall Tare? prompt is displayed. The recalled gross value is a "snapshot" of the actual weight. It is not an active weight. 2. Press ENTER.
METTLER TOLEDO JAGXTREME Terminal Technical Manual NOTES 6-10 (9/00)
Chapter 7: Service and Maintenance Tools and Supplies 7 Service and Maintenance WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM. Tools and Supplies Keep the following items on hand for service and maintenance of the JAGXTREME terminal. Common hand tools may also be required.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Status Lights The two red lights on the back of the Analog A/D board are diagnostic tools and indicate the status of the terminal. The following table describes the possible light indications. Refer to the Error Codes and Actions section for corrective action suggestions.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Description Probable Cause Remedy A Checksum Error was detected in accessing the Scale Calibration parameters on the Analog Load Cell Card. Static, power problems, inductive noise. ALC_EE_NO_ACCESS The JAGXTREME terminal cannot access Scale Calibration parameters on the Analog Load Cell card.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Error Message Description Probable Cause Remedy BAD_NUMBER_CELLS The terminal has been configured with an illegal number of load cells in a POWERCELL scale or JBox scale. Improper setup. Check number of load cells configured for both scales. Correct the setup. BRAM Bad - Rst? Battery backed RAM error. Setup parameters in Battery Back RAM have been corrupted. Respond Y(es) to reset to factory settings. Reprogram setup parameters.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Description Probable Cause Remedy CHANGE PWCEL ERR There was an error when attempting to change a POWERCELL address. Communications error with POWERCELL. Run the cell diagnostics to verify the POWERCELL address. If it is still at its old address, try changing the address. If the problem persists, replace the POWERCELL.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Error Message Description Probable Cause Remedy Divide by zero JagBASIC programming error. The JagBASIC program has attempted to divide a number by zero. Correct the JagBASIC program. DLC_ERR_NO_COMM No communication or an intermittent communication failure to the DigiTOL load cell. Bad DigiTOL base, interconnect cable, or serial port. Check voltages. Check with simulator. Verify serial out put port. Check cable/cell.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Description Probable Cause Remedy ERROR in line JagBASIC programming error. This message indicates the line in which the error occurred. JagBASIC programming error. There will also be an error code indicating the type of programming error. Correct the JagBASIC program. ES A command or string transmitted to an MMR (IDNET) base has been received, but is not a recognized command.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Error Message Description Probable Cause Remedy IDN EPROM ERROR Damaged EPROM chip. Electrical malfunction. Replace IDNet PCB. IDN NO RESPONSE No response from base. Bad wiring or pcb(s). Check wiring. Replace IDNet PCB. Replace IDNet base. IDN RAM ERROR Damaged RAM chip. Electrical malfunction. Replace IDNet PCB. IDN RESPNSE ERR Unexpected response. Unexpected operation. Power down, then up.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Description Probable Cause Remedy INVALID_FILE_NAME There was an attempt to access Shared Data with an invalid file name. This could be caused by an internal or external access of Shared Data. Determine if an internal or external access caused the error. If an external access is causing the error correct the PLC or Host PC program. If an internal source appears to be causing the problem, power down, then up.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Error Message Description Probable Cause Remedy Make sure that the modem is powered on and the modem cable is securely attached to both the JAGXTREME and the modem. If the problem persists, you need to verify the modem setup and cabling.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Description Probable Cause Remedy NO_PUSHBUTT_TARE Pushbutton tare disabled. Pushbutton Tare is disabled in the “Application Envn, Tare Operation” setup menu. Change setup to enable this feature. NO_PWCEL_OLD_ADR POWERCELL readdressing error. When readdressing a POWERCELL, no POWERCELL was found at the specified old address. This problem could be caused by a entering an invalid address or by a POWERCELL communications error.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Error Message OUT_OF_MEMORY Description Probable Cause Remedy The JAGXTREME software cannot get the dynamic memory it needs to continue running. The system is using more dynamic “heap” memory than is available or the heap memory has become fragmented. Reduce the size of a JagBASIC program. Eliminate unnecessary spaces in the program. Reduce the number of variables. Reduce the size of the arrays.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Program too big Description JagBASIC programming error. Probable Cause First problem: The pro gram exceeds 400 text lines or 18KB. Second problem: This error can also occur while you are typing in a JagBASIC program when the temporary program buffer becomes full. Remedy For the first problem, separate the program into smaller files that can be run independently or chained together.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Error Message Description Probable Cause Remedy PWCEL_NEG_RNG The weight reported by a remote POWERCELL is in the negative weight range. Bad remote POWERCELL. Replace remote POWERCELL. PWCEL_NO_DATA No weight data is being reported by a remote POWERCELL. Most likely, this is a communication error or power supply problem for the re mote POWERCELLs. It could also be caused by a bad re mote POWERCELL.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Description Probable Cause Remedy RETURN no GOSUB JagBASIC programming error. RETURN statement is present without required GOSUB. Correct JagBASIC application. SCALE_IN_MOTION Scale in motion. This is a normal occurrence and not necessarily an error. Motion on the scale during taring or zeroing the scale. Try mechanical methods to stabilize the scale base first.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Error Message Description Probable Cause Remedy SER_IN_TIMEOUT There was a timeout waiting for serial input. The serial device talking to the terminal has not sent the required input to the terminal. This could also be caused by communication errors. Verify message exchange between the JAGXTREME terminal and serial de vice. SER_MSG_SEQ_ERR There was an error in the sequencing of demand print messages.
Chapter 7: Service and Maintenance Error Codes and Actions Error Message Description Probable Cause Remedy TARE_TOO_SMALL Pushbutton tare value is less than one division. Weight on scale must be at least one division when taking Pushbutton tare. Make sure scale has at least one division of weight before taking pushbutton tare. TARE_UNDER_ZERO Attempted to take tare when scale is under zero and has an invalid weight. Cannot take tare when scale is under zero.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Diagnostic Tests AC Power Test Using the Volt-Ohm meter, check the AC input power. Input power must be within -15% to +10% of the nominal AC line voltage. Voltage Test WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT. EXERCISE CARE WHEN MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON. FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM.
Chapter 7: Service and Maintenance Diagnostic Tests If any of the test point voltages listed are missing or incorrect, verify that the power supply fuse and AC line voltage input are OK. If they are good, replace the Power Supply PCB and retest. Analog PCB Voltage The only place to test output from the Analog PCB is at the load cell connection. Verify voltage of 15 VDC between + and - Excitation (DC volts). If the JAGXTREME terminal has power and the Analog PCB has no voltage, replace the PCB.
METTLER TOLEDO JAGXTREME Terminal Technical Manual QWERTY Keyboard Voltage 1. Test the voltages at the keyboard jack on the Controller PCB panel with the keyboard plug removed. Refer to Figure 5-c. Pin 5 Pin 6 Pin 3 Pin 4 Pin 2 Pin 1 Test Points Voltage Readings PIN 1 & PIN 3 5 VDC PIN 5 & PIN 3 5 VDC PINS 4 & 3 5 VDC Figure 5-c: QWERTY Plug Jack and Voltage Chart 2. If the voltages are correct and the keyboard still does not work, try connecting another keyboard.
Chapter 7: Service and Maintenance Diagnostic Tests Internal Testing Access the Diagnostics program block and perform the tests to detect internal problems. See Chapter 3. • Memory— to test memory on the controller board, flash memory, RAM, and the EEPROM. • Display— to test each segment of the upper and lower display areas and the display ROM and RAM. • Keyboard— to test each key of the keypad, and/or an external PC keyboard.
METTLER TOLEDO JAGXTREME Terminal Technical Manual When measuring the higher baud rates in the Demand mode, the meter display will fluctuate for a shorter period of time. • For 300 to 9600 baud in Demand mode, the meter should read between -5 and -15 with no fluctuation. • For 2400 to 9600 baud in Continuous mode, the meter should fluctuate between -5 and +5 continuously. The constant fluctuation on the meter display indicates the scale/indicator is transmitting information.
Chapter 7: Service and Maintenance Replacing the Battery Back-up Replacing the Battery Back-up A 4.5 volt alkaline battery (Part Number 145486 00A) is installed as a back-up in case the power to the unit should fail. You should check the battery periodically to ensure it is working properly and change it as necessary. Refer to the Battery Back-up Test section later in this chapter. JAGXTREME terminals use a standard PC-type battery which is available in most computer service centers.
METTLER TOLEDO JAGXTREME Terminal Technical Manual NOTES 7-24 (9/00)
Chapter 8: Parts and Accessories Panel Mount Parts 8 Parts and Accessories Refer to the following diagrams and data tables when ordering parts and accessories for the JAGXTREME terminal.
METTLER TOLEDO JAGUAR Terminal Technical Manual Panel Mount Parts Figure 6-a: Panel Mount Model Parts 8-2 (9/00)
Chapter 8: Parts and Accessories Panel Mount Parts Parts List—Panel Mount Ref # Part Number 1 and 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 (*)14538600A (*)14162800A (*)14016100A R0511100A (*)14146200A R051100A (*)14014100A (*)14015200A R0511300A (*)14015800A R0511100A Description Keyboard Assembly Front Panel Seal, Panel O-Ring Screw, M4 x 10 Taptite Connector (mother) PCB Screw, M4 x 10 Taptite Plate, Interface Clamp Bracket Screw, Set M4 x 20 Rear Cover Plate, Bott
METTLER TOLEDO JAGUAR Terminal Technical Manual General Purpose Parts (Front View) Figure 6-b: General Purpose Model Parts (Front) 8-4 (9/00)
Chapter 8: Parts and Accessories General Purpose Parts (Front View) Parts List— General Purpose (Front View) Ref # Part Number 1 and 2 3 4 5 6 7 8 9 (*)14538600A R0511100A (*)14411000A (*)14091800A (*)14398800A (*)14546800A (*)14399400A Description Keyboard Assembly Screw, M4 x 10 Taptite Connector (mother) PCB Assembly VF Display PCB Assembly Enclosure Assembly, Wall/Desk Bracket, PCB Guide, Right Card Guide, 2.
METTLER TOLEDO JAGUAR Terminal Technical Manual General Purpose Parts (Rear View) Figure 6-c: General Purpose Model Parts (Rear) Parts List— General Purpose (Rear View) Ref # Part Number Description Qty 1 2 4 6 7 8 10 11 12 15 16 17 18 19 20 21 (*)10839700A R0511100A (*)14400100A (*)14399900A (*)12903900A (*)14467600A R0541500A R00589 130 (*)14400200A (*)12901800A (*)14800000A (*)14399700A Line Cord (*)14801800A (*)14636400A (*)11397100A Foot, Stick On Screw, M4 10 Taptite Hole Plug, PG13.
Chapter 8: Parts and Accessories Harsh Environment Parts Harsh Environment Parts Figure 6-d: Harsh Environment Parts (Bottom View) Figure 6-e: Harsh Environment Parts (Top/Front View) (9/00) 8-7
METTLER TOLEDO JAGUAR Terminal Technical Manual Parts List— Harsh Environment Ref # Part Number Description Qty 1B 1C 1E 1F 1H 1J 1K 1L 1M 1N 1P 1Q 1R 1S 1T 1U 1V 1W 1X 1Y 1Z 2A 2B 2C 2D 2E 2F 2G 2H 2J 3A 3B 3C 3D 3E Slot 1 Slot 2 Slot 3 Not Shown Not Shown (*)12901800A (*)12903900A (*)14091800A (*)14146200A (*)15740100A (*)14636400A (*)14399900A (*)14400100A (*)14400200A (*)14400300A (*)14465900A (*)14467600A (*)14519800A (*)14519900A (*)14520200A (*)14520600A (*)14528600A (*)14531400A (*)14548600A (
Chapter 8: Parts and Accessories Line Cord Assemblies Line Cord Assemblies Line Cord Assemblies - General Purpose Part Number Destination Description Market Number Qty (*)14962000A (*) 14962100A Line Cord - North America Line Cord - United Kingdom 1 1 (*) 14962400A (*) 15428400A (*) 14962200A (*) 14962300A (*)15428200A (*)15399300A Line Cord - Italy Line Cord - Switzerland Line Cord - Cont.
METTLER TOLEDO JAGUAR Terminal Technical Manual Controller PCB Figure 6-f: Controller PCB Assembly Parts List— Controller PCB Ref # Part Number Description Qty 1 (*)15905900A 1 2 3 4 5 6 **1 (*)14113300A (*)14113100A (*)14113400A (*) 15740200A R0511100A (*)15740100A JAGXTREME Controller PCB, Latest Revision Operating Software (w/o parts Ref #2-6) Connector, 8 Position Terminal Block Connector, 6 Position Terminal Block Connector, 10 Position Terminal Block I/O Plate Assembly, Controller Screw, M
Chapter 8: Parts and Accessories Analog Load Cell PCB Analog Load Cell PCB Figure 6-g: Analog Load Cell PCB Assembly Parts List— Analog Load Cell PCB Ref # Part Number Description Qty 1 (*)15345400A (*)15360200A 1 2 3 R0511100A (*)15359000A (*)15360800A (*)11924100A (*)14163300A (*)14490200A PCB Assembly, Single Analog, JAGXTREME (w/o Ref # 2-7) PCB Assembly, Reduced Excitation Analog L/C JAGXTREME (w/o Ref # 2-7) Screw, M4 x 10 Taptite I/O Plate Assembly, Analog I/O Plate Assembly, Reduced Exci
METTLER TOLEDO JAGUAR Terminal Technical Manual Dual Analog Load Cell PCB 3 Figure 6-h: Dual Analog Load Cell PCB Assembly Parts List— Analog Load Cell PCB Ref # Part Number Description Qty 1 (*)15290700A (*)15360100A 1 2 3 R0511100A (*)14517500A (*)15360700A (*)11924100A (*)14517700A (*)15360300A PCB Assembly, Dual Analog Load Cell, JAGXTREME (w/o Ref # 2-7) PCB Assembly, Reduced Excitation Dual Analog PCB (w/o Ref # 2-7) Screw, M4 x 10 Taptite I/O Plate Assembly, Analog L/C I/O Plate Assembly
Chapter 8: Parts and Accessories Power Supply Power Supply Figure 6-i: Power Supply Assembly Parts List— Power Supply Ref # Part Number Description Qty 1 2 3 Power Supply PCB Screw, M4 x 10 Taptite Panel Assembly, Power Supply (Panel Mount) Bracket, Power Supply (Harsh Environment) Panel, Power Supply (Desk/Wall) Label, Warning – Power Label, AC Power In Connector, 3 Position Terminal Block Label, Ground, BSI Power Supply PCB Assembly, Panel/Blind Power Supply PCB Assembly, Desk/Wall 1 2 1 1 4 5 6
METTLER TOLEDO JAGUAR Terminal Technical Manual Allen-Bradley RIO Option 2 3 1 4 Figure 6-j: Allen-Bradley RIO Assembly Ref # Part Number Description Qty 1 2 3 4 * (*)14093400A (*)14217400A (*)14162400A R0511100A (*)14163400A Allen Bradley I/O PCB Connector, 3 Position Terminal Block Plate Assembly, Allen Bradley I/O Screw, M4 x 10 Taptite Allen Bradley I/O PCB Assembly 1 1 1 2 1 (*) May have a revision level prefix. * Includes all parts listed above as an assembly.
Chapter 8: Parts and Accessories PROFIBUS Option PROFIBUS Option 1D 1A 1B 1C 2 Figure 6-k PROFIBUS I/F Assembly Ref # Part Number Description Qty 1A 1B 1C 1D * (*)14517000A (*)14688900A R0511100A (*)14374900A (*)14517100A I/O Plate PCB, PROFIBUS (w/o Hardware) Screw, M4 x 10 Taptite Connector, 5-Position Terminal Block** PROFIBUS PCB/Panel Assembly 1 1 2 0 1 (*) May have a revision level prefix. * Includes all parts listed above as an assembly.
METTLER TOLEDO JAGUAR Terminal Technical Manual MODBUS Plus PCB 1D 1A 1B 1C 2 Figure 6-l: MODBUS Plus PCB Assembly Ref # Part Number Description Qty 1A 1B 1C 1D * (*)145478000A (*)15084900A R0511100A (*)14113000A (*)14547700A I/O Plate PCB, Modbus Plus (w/o Hardware) Screw, M4 x 10 Taptite Connector, 4-Position Terminal Block** MODBUS Plus PCB/Panel Assembly 1 1 2 0 1 *Includes all parts listed above as an assembly. **Supplied with 0900-0320-00A MODBUS PLUS cable.
Chapter 8: Parts and Accessories Dual Analog Output Option Dual Analog Output Option 1D 1A 1D 1B 1C 2 Figure 6-m: Dual Analog Output Assembly Ref # Part Number Description Qty 1A 1B 1C 1D * (*)14547400A (*)14095000A R0511100A (*)13162500A (*)14164100A I/O Plate, Dual Analog Output PCB, Dual Analog Output (w/o Hardware) Screw, M4 x 10 Taptite Connector, 6-Position Terminal Block Dual Analog Output PCB/Panel Assembly 1 1 2 1 1 (*) May have a revision level prefix.
METTLER TOLEDO JAGUAR Terminal Technical Manual POWERCELL PCB 1D 1A 1B 1C 2 Figure 6-n: POWERCELL PCB Ref # Part Number Description Qty 1A 1B 1C 1D Not Shown (*)14546100A (*)14092600A R0511100A (*)14113300A 0917-0240 14749600A 1 1 2 1 1 * (*)14546200A POWERCELL Assembly I/O Plate POWERCELL PCB Assembly Screw, M4 x 10, ST PHD Connector, 8 Pos.
Chapter 8: Parts and Accessories Multifunction PCB Multifunction PCB 1D 1E 1D 1F 1A 1B 1C 2 Figure 6-o: Multifunction PCB Ref # Part Number Description Qty 1A 1B 1C 1D 1E 1F * (*)14164900A (*)14094200A R0511100A (*)14113300A (*)14113400A (*)14405300A (*)14164000A Multifunction I/O Plate Multifunction PCB Assembly Screw, M4 x 10 Taptite Connector, 8 Pos. Terminal Block Connector, 10 Pos. Terminal Block Connector, 9 Pos.
METTLER TOLEDO JAGUAR Terminal Technical Manual High Precision (IDNET) PCB Figure 6-p: High Precision (IDNET) PCB Assembly Parts List— High Precision (IDNET) PCB Ref # Part Number Description Qty 1 2 3 4 * (*)14714800A R0511100A (*)14547300A (*)14113200A (*)14547500A High Precision I/F PCB Screw, M4 x 10 Taptite I/O Plate Assembly, High Precision Connector, 7 Position Terminal Block High Precision (IDNET) PCB Assembly 1 2 1 1 1 (*) May have a revision level prefix.
Chapter 8: Parts and Accessories Optional Accessories Optional Accessories Optional Accessories Part Number Description Factory Number (*)14607000A (*)14526100A (*)14528400A (*)14512800A (*)14534600A (*)14510000A (*)14528500A (*)10086500A (*)13446000A 082451 JAG (*)14476100A (*)14411800A (*)90093600A (*)14690100A (*)14690200A (*)14875800A (*)14866600A (*)14866500A (*)13823300A (*)15567500A (*)15648700A (*)14839500A (*)14863100A (*)15158600A (*)15035500A (*)13406300A (*)13406400A (*)15151300A Analog Loa
METTLER TOLEDO JAGUAR Terminal Technical Manual Optional Panels Optional Panels Slot Number Part Number Description Slot 1 (*)14163100A (*)14163300A (*)14490200A (*)14546200A (*)14517700A (*)15360300A (*)14164000A (*)14547500A (*)14163100A (*)14163300A (*)14490200A (*)15360300A (*)14163400A (*)14164000A (*)14547500A (*)14163100A (*)14163400A (*)14164100A (*)14547700A (*)14164100A (*)14517100A Blank Panel Assembly Analog Load Cell PCB Panel Assembly Reduced Excitation Analog PCB Panel Assembly POWERCEL
Chapter 9: Appendices Appendix 1: Serial Interface Reference 9 Appendices Appendix 1: Serial Interface Reference Two serial ports are standard on the JAGXTREME industrial terminal Controller PCB. They are designated COM1 and COM2. • COM1 provides both RS-232 and 20 mA current loop interfaces. Both types of interfaces can be output simultaneously; however, only one input can be connected. • COM2 provides either RS-232, RS-422 or RS-485 interfaces.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Hardware Connections All connections to the serial ports on the JAGXTREME terminal are made using terminal strips. The terminal strips are removable for ease of connection or replacement of the PCB. The general purpose enclosure has grip bushings on the rear cover to properly secure and seal around the serial cable. The panel mount enclosure has loops on the rear of the power supply assembly allowing you to secure cables with nylon wire ties.
Chapter 9: Appendices Appendix 1: Serial Interface Reference Output Modes and Formats The JAGXTREME terminal supports two different modes of data output—demand or continuous. The demand mode transmits data only if the ENTER key is pressed, an auto-print command is received from the optional Allen-Bradley interface, or if discrete input IN3 is grounded. When triggered, data is transmitted in a string selected in the template editing portion of setup.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Standard Status Bytes A, B, and C The following tables detail the standard status bytes for continuous output. The mode of operation for the status bytes A, B, and C (standard or 4setpoint) is determined when the continuous connection is made in the Configure Serial program block. Bit Identification Table for Status Byte A Bits 0, 1, and 2 0 1 2 Decimal Point Location 0 1 0 1 0 1 0 1 0 0 1 1 0 0 1 1 0 0 0 0 1 1 1 1 XXXX00 XXXXX0 XXXXXX XXXXX.
Chapter 9: Appendices Appendix 1: Serial Interface Reference 4-Setpoint Status Bytes A, B, and C The following tables detail the 4-setpoint status bytes for continuous output. The mode of operation for the status bytes A, B, and C (standard or 4setpoint) is determined when the continuous connection is made in the configure Serial program block.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Multi Cont 1 This continuous output is used with multi-scale scoreboards. The string consists of separate messages for every enabled scale and the sum of the structure for each scale’s message is shown below: ADR SW SW SW A B C 1 X X X X X X X X X X 2 3 4 STATUS BYTES GROSS / NET WEIGHT TARE WEIGHT X X CR CKS 5 6 Table Notes 1.
Chapter 9: Appendices Appendix 1: Serial Interface Reference The following tables detail the standard status bytes for continuous output. Bit Identification Table for Status Byte A Bits 0, 1, and 2 0 1 2 Decimal Point Location 0 0 0 XXXX00 1 0 0 XXXXX0 0 1 0 XXXXXX 1 1 0 XXXXX.X 0 0 1 XXXX.XX 1 0 1 XXX.XXX 0 1 1 XX.XXXX 1 1 1 X.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Bit Identification Table for Status Byte C Bits 0- 2 9-8 (9/00) Weight Description 0 1 2 1 0 0 Scale A 0 1 0 Scale B 1 1 0 Scale C 0 0 1 Scale D 1 0 1 Scale E (Sum) Bit 3 Print Request=1 Bit 4 Expand Data x 10=1 Bit 5 Always=1 Bit 6 Always=0
Chapter 9: Appendices Appendix 1: Serial Interface Reference Default Template Formats Default templates 1 through 4 contain weight data from Scale A only. Template 5 contains weight data from Scale B only. Do not select template 5 unless you have a scale B or unless you have cleared template 5 and created your own format using an existing scale. Template 1 Gross Weight: Tare Weight: Net Weight: XX.XX lb XX.XX lb XX.XX lb Template 2 Current Date Current Time Gross Weight: Tare Weight: Net Weight: XX.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Template 5 Template 5 is the same as Template 3 except Template 5 contains weight data from summing scale. Current Date Literal #1 Literal #2 Gross Weight: Tare Weight: Net Weight: Current Time Scale ID CN XX.XX lb XX.XX lb XX.XX lb You can use the JAGXTREME terminal and weight data in templates. Refer to the Serial Interface section of Chapter 3. The JAGXTREME terminal’s templates are limited to 400 characters.
Chapter 9: Appendices Appendix 1: Serial Interface Reference Consider the following example where a customer ticket has three centered literals in a 40 character-wide field, and an asterisk underline.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Input Modes This section gives additional information pertaining to the CTPZSU, Bar Code, and Keyboard input modes supported by the JAGXTREME terminal. CTPZSU In Remote ASCII Control Character Input The Serial Interface program block gives you the option of configuring a CTPZSU In serial connection that allows the JAGXTREME terminal to perform several basic functions when a control character is received.
Chapter 9: Appendices Appendix 1: Serial Interface Reference Keyboard In The JAGXTREME terminal supports serial input that emulates keyboard input. The serial characters are received and acted upon exactly as if using a keyboard. The terminal’s operating mode is important because it can affect how the input is read. For example, the “Enter” serial character received in normal operating mode has a different result than if that same character is received when the JAGXTREME terminal is in setup mode.
METTLER TOLEDO JAGXTREME Terminal Technical Manual • Single-Character Host Commands Format: X (1 character message) where X = W-Send Weight Command R-Send Flow Rate Command B-Begin Feeding Command D-Send Decimal Point Location Command When the terminal receives the "W" command, the terminal responds back with the Weight Message defined later. When the terminal receives the "R" command, the terminal responds back with the Flow Rate Message defined later.
Chapter 9: Appendices Appendix 1: Serial Interface Reference When the terminal receives the "M" command, the terminal sets the mode of the setpoint and responds with an . If the terminal does not receive or recognize an entire message, the terminal will send a after 0.1 seconds of no activity on the receive line.
METTLER TOLEDO JAGXTREME Terminal Technical Manual • Configuring LPRINT The Configure Serial menus also allow you to setup the LPRINT device for JagBASIC. The LPRINT device is the first demand print port for Scale A. When you assign the LPRINT device and the BasTerminal connection to the same serial port, then that serial port operates as an interactive serial port for JagBASIC. • Special Keys BasTerminal translates the following standard serial input keys to these JAGXTREME internal key values.
Chapter 9: Appendices Appendix 1: Serial Interface Reference ASCII Characters The charts on the following pages list the ASCII Standard and Control characters and ASCII Special characters that are used in the JAGXTREME terminal’s templates. The first chart below gives replacement characters for display (and printing) purposes depending on the character set selected in the Application Environment program block (see Chapter 3) and the printer setup selection.
METTLER TOLEDO JAGXTREME Terminal Technical Manual ASCII Standard and Control Characters Char. Dec. Hex. Char. Dec. Hex. Char. Dec. Hex. Char. Dec. Hex.
Chapter 9: Appendices Appendix 1: Serial Interface Reference ASCII Standard and Control Characters Char. Dec. Hex. Char. Dec. Hex. Char. Dec. Hex. Char. Dec. Hex.
METTLER TOLEDO JAGXTREME Terminal Technical Manual ASCII Characters in Special Character Set Char. Name Hex. Char. Name Hex. Char. Name Hex. NUL Null 00 SP Space 20 ` Left Single Quote 60 SOH Start of Header 01 ! Exclamation 21 a 61 STX Start of Text 02 ” Quote 22 b 62 ETX End of Text 03 # Number Sign 23 c 63 EOT End of Trans.
Chapter 9: Appendices Appendix 2: Discrete I/O Reference Appendix 2: Discrete I/O Reference The JAGXTREME terminal has a discrete I/O port with four input terminals and four setpoint output terminals on the controller board. The default input assignments are: • • • • IN1—Clear IN2—Tare IN3—Print IN4—Zero These input assignments can be changed in the Configure Discrete program block in setup. The default outputs represent Setpoints 1, 2, 3, and 4 respectively.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Outputs The outputs are TTL compatible, current-sinking components, which can handle from 5to 30-volt DC signals at a maximum of 35 mA current. A solid-state relay or Opto 22 is typically connected to buffer the JAGXTREME outputs to a 120 or 220-volt AC signal. An output terminal supplies a 5 volt DC signal for reference to the setpoint outputs.
Chapter 9: Appendices Appendix 3: Network Reference Appendix 3: Network Reference The JAGXTREME terminal provides an Ethernet local area network connection. This connection allows JAGXTREME terminals to be combined to share display/keyboards and serial ports, and to exchange data with personal computers and file servers. Keyboard/Display Sharing Cluster IP Example Setup Chart Term #1 Term #2 Term #3 Term #4 Term #5 Term #6 Network Hub IP Address 200.200.200.201 200.200.200.202 200.200.200.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Using the previous example: Terminal 2 Network Set Up Net Console NO Terminal #1 YES Terminal #3 NO Terminal #4 NO Terminal #5 NO Terminal #6 YES Notice that Terminal 2 is configured to allow access from Terminals 1 and 6. Terminal 1 is used as the keyboard/display for Terminal 2 which has its printer output redirected to Terminal 6. Terminal 2 is a Blind Terminal so its Net Console parameter is set to NO.
Chapter 9: Appendices Appendix 4: Loading JAGXTREME Software 2. Press SELECT until Configure Serial is displayed, then press ENTER to access this program block. 3. Press ENTER to access the Configure Port sub-block. 4. Press ENTER at the Select Port? prompt to select the desired port. 5. Press SELECT to display Location? Remote and press ENTER. 6. Press SELECT to display Node? Terminal 6 and press ENTER. 7. Press ENTER to acknowledge Assign Port? COM1. 8.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Flash the Software The first step is to extract the new files from the floppy disk onto the PC: Do not perform the file download from within the Windows environment. Exit Windows and perform the following steps from the DOS prompt. Note: You may download the latest JAGXTREME operating software from the METTLER TOLEDO Field Service FTP site on the Internet.
Chapter 9: Appendices Appendix 4: Loading JAGXTREME Software 4. Using a small, non-conducting object such as a bare Q-Tip, press and hold the pushbutton switch behind the CAL opening on the back of the Controller PCB. 5. With the CAL switch still depressed, apply power to the JAGXTREME then press ENTER or RETURN on your computer immediately to execute the flashpro installation program. 6.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Appendix 5: JAGXTREME Default Values The following lists the factory default values for each program block. Use the As Configured column to record your actual setup configuration.
Chapter 9: Appendices Appendix 5: JAGXTREME Default Values Application Environment program block Default Character Set – USA As Configured Language – English Keyboard Type – English Scale ID – SCALExA Time and Date Format Time Separator - : Time Format - 24:MM:SS Date Separator – space Date Format - DD MMM YYYY Alternate Weight Units Main Units – pounds Unit Switching – Yes Second Units – kilograms Enable Aux.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Configure Template program block Default Defaults given in Appendix 1 As Configured Configure Discrete program block Default Assign Setpoints Setpoint 1 - None Setpoint 2 - None Setpoint 3 - None Setpoint 4 - None As Configured Default As Configured Setpoint 5 - None Setpoint 6 - None Setpoint 7 - None Setpoint 8 - None Configuration of Discrete Inputs and Outputs Discrete Inputs Controller Card PAR 1.1 Clear PAR 1.2 Tare PAR 1.3 Print PAR 1.
Chapter 9: Appendices Appendix 5: JAGXTREME Default Values Literals and Prompts as Programmed Literals Prompts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 (9/00) 9-31
METTLER TOLEDO JAGXTREME Terminal Technical Manual Configure JagBASIC (If Installed) Default Keyboard – None As Configured Display – None Auto Start – N Manual Start – N Default Send RAM Files Files to PC - N Files From PC - N Initialize RAM Disk Delete RAM Disk Files - N Password Maintenance Password - N/A As Configured Configure Network program block Default As Configured Ethernet IP Address -- 111.111.111.111 Ethernet Subnet Mask -- 255.255.255.000 Ether. Gateway IP Address -- 0.0.0.
Chapter 9: Appendices Appendix 5: JAGXTREME Default Values Allen-Bradley RIO program block Default Scale Setup Data Format - Weight Number of Scales - 1 Block Transfer - N Setpoints - Eight As Configured Default Scale Setup Data Format - Weight Number of Scales - 1 As Configured Default Node Communications Rack Address - 01 Starting Quarter - 1 Last Rack – Y Data Rate - 57.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Appendix 6: Gravity Factors The values for gravity adjustment [ Geo Val?XX ] are a series of numbers in the range 0 to 31, as shown in the Table.
Chapter 9: Appendices Appendix 7: Multiple Range and Multi-Interval Operation Appendix 7: Multiple Range and MultiInterval Operation Multiple Range Operation With multiple range weighing, there can be up to three weighing ranges and each has a threshold. Each weighing range extends from zero to its range threshold. Each range has an associated increment size. The increment size and threshold value are larger for each successive weighing range from the lowest to highest ranges.
METTLER TOLEDO JAGXTREME Terminal Technical Manual When you select the “Div” or divisions weight option in the menu selection, the JAGXTREME terminal only reports the number of divisions calculated from the increment size of the highest weighing range to the PLC since there is no interface to report the current weighing range.
Chapter 9: Appendices Appendix 7: Multiple Range and Multi-Interval Operation When you select the “Div” or divisions weight option in the menu selection, the JAGXTREME terminal only reports the number of divisions calculated from the increment size of the highest weighing interval to the PLC since there is no interface to report the current weighing interval.
METTLER TOLEDO JAGXTREME Terminal Technical Manual Appendix 8: Market Destination (Finish) Codes Use the following table to determine the finish code for a particular market destination.
Chapter 9: Appendices Appendix 8: Market Destination (Finish) Codes FINISH CODE DESTINATION MARKET PREFERRED LANGUAGE ALTERNATE LANGUAGE VOLTAGE & FREQUENCY PWR CORD CONFIG WEIGHT UNIT RETAIL CURRENCY CURRENCY ABBREV 037 GUATEMALA SPANISH ENGLISH 120/60 A SPAN.
METTLER TOLEDO JAGXTREME Terminal Technical Manual FINISH CODE DESTINATION MARKET PREFERRED LANGUAGE ALTERNATE LANGUAGE VOLTAGE & FREQUENCY PWR CORD CONFIG WEIGHT UNIT RETAIL CURRENCY CURRENCY ABBREV 079 TRINIDAD ENGLISH ENGLISH 120/60 A KG $ $ 080 TURKEY ARABIC — 230/50 B KG LIRA £ 081 TURKEY TURKISH — 230/50 B KG LIRA £ 082 URUGUAY SPANISH ENGLISH 220/50 D KG PESO $ 083 VENEZUELA SPANISH ENGLISH 120/60 A KG BOLIVARES Bs.
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