Form 1-738 R JULY, 2003 INSTALLATION a nd OPERATING INSTRUCTION MANUAL 1.8 PART NO. & 2.0 CU. YD. INSERT HOPPER SPREADER with Replaceable conveyor Floor CAPACITY LENGTH WEIGHT (EMPTY) 62209 (STEEL) 1.8 CU YD 7 FT. 980 LBS. 62517 (STEEL) 2.0 CU YD 8 FT. 1015 LBS. 62504 (STEEL) SPINNER ASSEMBLY 62505 (STEEL) SPINNER ASSEMBLY (EXT.) INDEX SAFETY ALERT ...............................................................................................................
THE BEST SAFETY DEVICE IS A CAREFUL OPERATOR! SAFETY ALERT SYMBOL ! THIS SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PLEASE READ AND UNDERSTAND COMPLETELY BEFORE DOING! SAFE EQUIPMENT INSTALLERS ! AND OPERATORS: TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS • FOLLOW RECOMMENDED OPERATING PROCEDURES. • KEEP EQUIPMENT IN SAFE OPERATING CONDITION AT ALL TIMES. • RECOGNIZE AND AVOID HAZARDS WHILE OPERATING, SERVICEING AND MAINTAINING EQUIPMENT.
INSTALLATION AND ASSEMBLY INSTRUCTIONS INSTALLATION INSTRUCTIONS: The 1.8 and 2.0 Series Spreaders can mount and store as a single unit and will mount on most medium, heavy-duty/pick-up trucks as well as 1 ton trucks WARNING THE SPREADER UNIT MUST BE SECURELY FASTENED TO THE VEHICLE. FAILURE TO NOT PROPERLY RESTRAIN THE UNIT COULD PERMIT THE UNIT TO BREAK FREE FROM THE TRUCK AND CREATE A POTENTIAL FOR A LIFE THREATENING ACCIDENT. DO NOT OVERLOAD THE VEHICLE.
OPTIONAL HOLD-DOWN KIT Part No. 62562 (00002-306-00) ITEM 1 2 3 4 5 PART NUMBER 62602 62807 20307 62604 62605 QTY. 04068-038-00 04048-504-02 04003-804-06 04003-801-11 04004-002-16 4 4 4 4 8 DESCRIPTION Ratchet/Strap Bolt, 1/2” Eye Locknut, 1/2-13 Esna ZP Nut, 1/2-13 Hex ZP Flatwasher, 3/4" INSTALLATION INSTRUCTIONS CAUTION READ ALL THE INSTALLATION INSTRUCTIONS BEFORE STARTING Before starting, verify that this mounting is acceptable to the vehicle manufacturer.
ASSEMBLY INSTRUCTIONS 1. Install roller chain between the gear box sprocket and the spinner sprocket. Make sure sprockets are in line with each other. The roller chain is tightened, first by loosening all four (4) 7/16" bolts on the back plate. Then, pull the entire bearing bracket assembly in such a way to achieve the right amount of chain tension. Make sure spinner shaft is straight up and down before retightening. 2. Electric Throttle: Go to page 8.
1 FRONT VIEW THROTTLE 3 17 7 2 4 5 9 6 REAR VIEW WHITE BLACK BATTERY HOLD DOWN POST 16 BLACK WHITE 14 20 21 DIAGRAM "A" 18 19 BATTERY 10 12 15 11 13 STARTER CHARGER WIRE
TABLE FOR DIAGRAM "A" ITEM PART NO. QTY. DESCRIPTION 62116 00001-598-00 1 Carton, Electrical Cab Controls 1 61216 00104-824-00 1 • Switch Bracket 2 62047 04640-004-00 1 • On/Off Plate 3 62038 04144-008-00 1 • Push Button Switch 4 62042 04616-013-00 1 • 16 Ga. Black Wire (6" Long) 5 61188 04143-024-00 1 • Throttle Cable Assembly 6 62043 04616-032-00 1 • 16 Ga.
INSTALLATION INSTRUCTION FOR ELECTRIC THROTTLE CONTROLS (FACTORY INSTALLED ACTUATORS) WARNING BEFORE BEGINING ANY INSTALLATION ON THIS UNIT, disconnect the spreader battery negative cable if already installed. PREPARING UNIT: 1. Spreaders with factory installed throttle controls do not require installer hook-up to the engine. The actuator has been installed and tested at the factory. 2. Raise the engine shroud and securely prop it in place with the prop rod.
WARNING USE SAFETY GLASSES OR OTHER FACE PROTECTION AGAINST POSSIBLE BATTERY EXPLOSION. DO NOT SMOKE AND AVOID OTHER SOURCES OF IGNITION. 10. Attach the positive battery cable (each end should have a rubber boot) to the positive terminal of the solenoid and to the positive terminal of the battery. Make sure these protective boots are covering the positive terminal post on the battery and on the solenoid. Attach one end of the remaining battery cable to the negative terminal of the battery. 11.
CENTER HIGH MOUNT STOP LAMP (CHSML) WARNING Federal Motor Vehicle Safety Standards require all Trucks, Buses, and Multipurpose passenger vehicles, manufactured on or after September 1, 1993, with a gross vehicle weight rating (GVWR) of 10,000 lbs. or less and overall width less than 80" must be equipped with a Center Height Mount Stop Lamp (CHMSL). If the original equipment CHMSL is obscured, an auxiliary CHMSL must be installed to bring vehicle back into compliance with Federal Regulations.
CENTER HIGH MOUNTING STOP LIGHT ITEM PART NUMBER 62097 62714 62715 62364 62738 62283 62739 1 2 3 4 5 6 00002-144-00 04605 153 00 04605 154 00 04605 155 00 04616 075 00 00111 339 00 00111 428 00 QTY.
HYDRAULICS WARNING LEAKING HIGH PRESSURE FLUIDS CAN INJECT THEMSELVES UNDER THE SKIN OF PERSONS NEAR A LEAK, CREATING GRAVE MEDICAL RISKS. TAKE CARE TO AVOID EXPOSURE TO HIGH PRESSURE FLUIDS. 1 . Hydraulic components should be kept as clean as possible during assembly operations. 2. Galvanized pipe and pipe fittings must not be used because flaking or galvanizing material can cause damage to major hydraulic components. 3.
SINGLE FLOW CONTROL VALVE DUAL FLOW VALVE/STAND INSTALLATION INSTRUCTIONS 61190 (04105-306-00) * FLANGE PLATE 00105-873-00 1. IMPORTANT: A pipe joint sealant compatible with hydraulic oil must be applied to all screw fittings. (Teflon Tape Sealant Is Not Recommended) 2. Hose ends connected to flow valve must be of the "swivel" type. 3. CAUTION: Over tightening of the fittings in flow valve may cause damage to valve body. 4.
OPERATION WARNING BEFORE OPERATING THE CONTROL PANEL - MAKE SURE THAT NO ONE IS INSIDE THE HOPPER OR NEAR THE SPINNER. 1. Manual Throttle: All gasoline engine models come with a control panel. If your spreader is a manual throttle model, look at your control panel. It will have (3) controls mounted on it. The one on the far left is the start button. The right toggle is the electric clutch control.
Electric Throttle Control Panel Switch Functions Cont. A. ON/OFF System power activated (ready to start). Spreader engine is not running. Spreader conveyor is not engaged. B. START (Engine only) 1. Open fuel shut off valve on engine. 2. On On switch depressed. 3. Choke (cold engine ) Hold down for 5 seconds to move the throttle actuator to the choke position. Note: Choking a warm engine may not be necessary. 4. Start Hold down until engine starts. 4a. On models with 6.
SPREADER OPERATION A. Start the engine and engage the clutch. The amount of material spread, depends on engine speed and gate opening. Decreasing RPM and/or gate height will decrease amount spread; the inverse holds true also. Notice that the electric clutch can be engaged or disengaged at any time and at any engine RPM.
June, 2000 SERVICE BULLETIN NO. 178 1.8, 2.0 and MDV Insert Hopper Spreader Briggs & Stratton Corporation and Honda Engine Motor of America have stated in their manuals: DO NOT TRANSPORT ENGINE WITH FUEL IN TANK OR WITH FUEL SHUT-OFF VALVE OPEN. Failure in doing this may cause the engine crankcase to fill with fuel. If this occurs the engine warranty will be void by the engine manufacturer.
WARNING MAINTENANCE DO NOT ATTEMPT TO LIFT THE SPREADER BY THE CENTER LIFT OR CORNER LIFT HOOKS WITH MATERIAL IN THE SPREADER. BEFORE BEGINNING ANY MAINTENANCE ON SPREADER, DISCONNECT SPREADER BATTERY LEADS. 1. Grease idler bearings on idler shaft takeup assembly, outboard bearing on gearbox output shaft, and lower spinner bearing every ten hours of operation. 2. Grease input shaft bearing on gearbox every fifty hours of operation. CAUTION! Over greasing may cause seal damage.
11 1 2 3 4 6 5 7 89 12 13 11 15 11 16 17 14 10 PARTS LIST FOR HYDRAULIC MOTOR 60324 (04101-035-00) PARTS LIST ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER QTY.
19 27 used with gas engine? 56 43 28 29 2 30 18 25 21 87 5 28 29 43 26 29 11 28 ? 34 23 3-43 44 41 1 40 10 12 6 HYDRAULIC DRIVEN HOPPER SPREADER 13 16 35 54 42 31 19 12 20 16 34 21 4 54 17 13 19 18
PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES (Carbon Steel) After 11-1998 S/N 85171 1.8 Cu. Yd.(62520) - 2.0 Cu. Yd.
19 27 used with gas engine? 56 43 28 29 2 30 18 25 21 87 5 28 29 43 26 29 11 28 ? 34 23 3-43 44 41 1 40 10 12 6 16 13 HYDRAULIC DRIVEN HOPPER SPREADER 35 54 42 31 19 12 20 16 34 21 4 54 17 13 19 18
PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES (Carbon Steel) 1.8 Cu. Yd.(62520) - 2.0 Cu. Yd.
19 27 used with gas engine? 56 43 28 29 2 30 18 25 21 87 5 28 29 43 26 29 11 28 ? 34 23 3-43 44 41 1 40 10 12 6 16 13 HYDRAULIC DRIVEN HOPPER SPREADER 35 54 42 31 19 12 20 16 34 21 4 54 17 13 19 18
PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES (Stainless Steel) After 11-1998 S/N 85171 1.8 Cu. Yd.(62522) - 2.0 Cu. Yd.
19 27 used with gas engine? 56 43 28 29 2 30 18 25 21 87 5 28 29 43 26 29 11 28 ? 34 23 3-43 44 41 1 40 10 12 6 16 13 HYDRAULIC DRIVEN HOPPER SPREADER 35 54 42 31 19 12 20 16 34 21 4 54 17 13 19 18
PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES (Stainless Steel) 1.8 Cu. Yd.(62522) - 2.0 Cu. Yd.
45 7 35 12 71 70 76 35 26 57 28 24 25 27 46 14 34 68 13 35 26 73 21 77 23 54, 56, 66 32 69 7 73 7 40 31 33 35 41 53 30 47 29 48 Mo tor 51 39 37 60 57 15 47 42 18 60,62 61 58 52 36 17 38 Se ria lN o.
PARTS LIST FOR ENGINE DRIVEN HOPPER ASSEMBLIES (Carbon Steel) After 11-1998 S/N 85171 1.8 Cu. Yd. (62209) - 2.0 Cu. Yd.
45 7 35 12 71 70 76 35 26 57 28 24 25 27 46 14 34 68 13 35 26 73 21 77 23 54, 56, 66 32 69 7 73 7 40 31 33 35 41 53 30 47 29 48 Mo tor 51 39 37 60 57 15 47 42 18 60,62 61 58 52 36 17 38 Se ria lN o.
PARTS LIST FOR ENGINE DRIVEN (Carbon Steel) 1.8 Cu. Yd. (62209) - 2.0 Cu. Yd.
45 7 35 12 71 70 76 35 26 57 28 24 25 27 46 14 34 68 13 35 26 73 21 77 23 54, 56, 66 32 69 7 73 7 40 31 33 35 41 53 30 47 29 48 Mo tor 51 39 37 60 57 15 47 42 18 60,62 61 58 52 36 17 38 Se ria lN o.
PARTS LIST FOR ENGINE DRIVEN HOPPER ASSEMBLIES (Stainless Steel) After 11-1998 S/N 85731 1.8 Cu. Yd.(62516) - 2.0 Cu. Yd.
45 7 35 12 71 70 76 35 26 57 28 24 25 27 46 14 34 68 13 35 26 73 21 77 23 54, 56, 66 32 69 7 73 7 40 31 33 35 41 53 30 47 29 48 Mo tor 51 39 37 60 57 15 47 42 18 60,62 61 58 52 36 17 38 Se ria lN o.
PARTS LIST FOR ENGINE DRIVEN (Stainless Steel) 1.8 Cu. Yd.(62516) - 2.0 Cu. Yd.
1 19 9 11 17 2 14 18:22 7:5 23 4 10 8 7:5 16 3 15 20 DURST GEAR BOX ASSEMBLY (61178) 36
PARTS LIST FOR DURST GEAR BOX ASSEMBLY (61178) PARTS LIST ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO.
SUPERIOR GEARBOX ASSEMBLY 14 B 20 17, 18 CW 25 CW 15 B 21 22 19 8 1 13 5, 7 Section A-A 12 3 4 24 7, 6 A 16 A 2 11 9 Notes: 1. Gear Ratio is: 20:1 2. Torque 3/8-16 Capscrews (20, 21) to 35-40 ft. lbs.
PARTS LIST FOR SUPERIOR GEARBOX ASSEMBLY 62902 (04132-117-00) After 11/4/02 ITEM PART NUMBER QTY.
SHORT SPINNER ASSEMBLY 1 18 REF. 17 REF.
PARTS LIST FOR SPINNER ASSEMBLY SHORT - PARTS ONLY (ORIGINAL VERSION OF STANDARD) PARTS LIST ITEM 1 2 3 4 4b N/S 5 6 7 8 9 10 11 12 13 13b 14 15 16 17 18 PART. NO. QTY. DESCRIPTION 62504 62512 62506 00002-296-01 00002-296-05 00002-296-02 1 1 1 Short (Steel) Spinner Assy. Short (Steel) W/Poly Disc. Short (304SS) Spinner Assy.
INTERMEDIATE - STANDARD SPINNER ASSEMBLY 1 18 REF. 17 REF.
PARTS LIST FOR EXTENDED SPINNER ASSEMBLY INTERMEDIATE - STANDARD (NEW) PARTS LIST ITEM 1 2 3 4 4b N/S 5 6 7 8 9 10 11 12 13 13b 14 15 16 17 18 PART. NO. QTY. DESCRIPTION 62929 62930 00002-296-13 00002-296-14 1 1 Standard (Steel) W/Poly Disc. Standard (304SS) Spinner Assy.
EXTENDED SPINNER ASSEMBLY 1 11 DANGER 10 CAUTION 16 REF. 17 REF.
PARTS LIST FOR EXTENDED SPINNER ASSEMBLY EXTENDED - PARTS ONLY PARTS LIST ITEM 1 2 3 4 4b N/S 5 6 7 8 9 10 11 12 13 13b 14 15 16 17 18 PART. NO. QTY. DESCRIPTION 62505 62513 62507 00002-296-02 00002-296-10 00002-296-07 1 1 1 Extended (Steel) Spinner Assy. Extended (Steel) W/Poly Disc. Extended (304SS) Spinner Assy.
ELECTRIC CONTROLS PARTS & SCHEMATIC HONDA ACTUATOR GREY WIRE THESE CONNECTIONS TO BE SECURED BEHIND PLATE BROWN CONNECT TO KILL WIRE FROM ENGINE BROWN GREEN WHITE WIRE BLACK 4 LINKAGE ROD 5 3 GRD MOUNTING SCREW HERE 6 AT ASSEMBLY WHT ACTUATOR GREEN BLACK RED RED WHT ** WHITE IS SECURED UNDER MOUNTING FUSE HOLDER / W FUSE SCREW USED IN STEP 1B POSITIVE FROM BATTERY AFTER INSTALLATION COIL CABLE AND SECURE TO TOP OF ENGINE NEATLY ON ENGINE RED BLUE YELLOW TO CENTER TAB ON SOLENOID SOL
ELECTRIC CONTROLS PARTS & SCHEMATIC HONDA ACTUATOR 16 1 2 3 7 11 12 13 WIRE HARNESS SUPPLIED WITH ACTUATOR (TWO PIECES) 4 5 BLACK 14 WHITE 8 WHITE GROUND WIRE FROM (7) CONDUCTOR CABLE TO BE SECURED UNDER MTG. SCREW PIVOT ARM 6 WHITE BLACK WHITE RECOMMENDS THAT THESE CONNECTIONS BE SECURED SPEED CONTROL STROKE ASS'Y. COMES WITH HONDA ENGINE. LOCATED BEHIND FUEL TANK.
ELECTRIC CONTROLS PARTS & SCHEMATIC BRIGGS ACTUATOR GREY WIRE INSTALL KILL CONNECTION FROM ENGINE HERE THESE CONNECTIONS TO BE SECURED BEHIND PLATE BROWN CONNECT TO KILL SWITCH TAB 5 BROWN GREEN WHITE WIRE BLACK 4 LINKAGE ROD 3 GRD MOUNTING SCREW HERE AT ASSEMBLY WHT ACTUATOR GREEN BLACK RED WIRE FROM ENGINE RED RED WHT ** WHITE IS SECURED UNDER MOUNTING FUSE HOLDER / W FUSE SCREW USED IN STEP 2B AFTER INSTALLATION POSITIVE FROM BATTERY COIL CABLE AND SECURE TO TOP OF ENGINE NEATLY RE
ELECTRIC CONTROLS PARTS & SCHEMATIC BRIGGS ACTUATOR 7 CONNECT BROWN WIRE TO KILL WIRE FROM ENGINE 1 6 2 3 4 5 WHITE GROUND WIRE FROM CABLE. SECURE UNDER MOUNTING SCREW BROWN 8 Pin ConductorCable Rear Half WHITE BLACK BLACK GREEN RED WIRE FROM ENGINE WHITE FUSE HOLDER W/FUSE RED 8 POSITIVE CABLE FROM BATTERY RED YELLOW COIL CABLE AND SECURE TO TOP OF ENGINE NEATLY. SOLENOID ON ENGINE TO CENTER STUD ON SOLENOID.
CONTROL BOX MTG.
PARTS LIST FOR CONTROL PANEL ASSEMBLY (62334) PARTS LIST ITEM 1 2 3 4 5 6 7 10 11 14 15 16 17 18 21 22 23 24 25 26 27 28 29 30 31 32 33 PART. NO. QTY.
1 22" 2 3 52
AUXILARY COMPONENTS PARTS LIST ITEM PART. NO. QTY. DESCRIPTION 1 61148 62316 00115-166-01 00115-166-02 1 1 Inverted Vee (Carbon Steel) Inverted Vee (Stainless Steel) 2 62114 62115 00112-127-01 00112-127-02 2 2 Weldment, Screen (7 Ft. Unit) Weldment, Screen (8 Ft. Unit) 3 62111 62112 00002-177-01 00002-177-02 1 1 6” Extension (Carbon Steel - 7 Ft. Unit) Kit 6” Extension (Stainless Steel - 7 Ft. Unit) Kit 62194 62145 00002-177-04 00002-177-05 1 1 6” Extension (Carbon Steel - 8 Ft.
NAME PLATE INFORMATION • When ordering parts or requesting information or assistance, always include the information listed below. • The Model Number and Serial Number for the Spreader are shown on the Name Plate. • The space below is provided as a convenient place to record these numbers; just fill in the blanks. Model No. ___________________________________________________________ Serial No.
SPREADER ONE YEAR WARRANTY WARRANTY SERVICE Meyer Products (“Meyer”) and Diamond Equipment (“Diamond”) warrants to the original purchaser only that it will repair, or, at the sole option of Meyer or Diamond, replace any part of the new Meyer or Diamond covered product which proves to be defective in workmanship or material under normal use for a period of one year from the date of delivery to the original purchaser. This warranty is not transferable or assignable.
Postage Required Meyer Products 18513 Euclid Avenue Cleveland, Ohio 44112-1084 56