www.mgeups.
Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar EXtreme range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS. MGE UPS SYSTEMS pays great attention to the environmental impact of its products.
Foreword Using this document Information may be found primarily by consulting: ◗ The contents, ◗ The index. Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio indication. In the illustrations on the following pages, the symbols below are used: LED off. LED on. LED flashing.
Contents 1. Presentation 1.1 Pulsar EXtreme range ................................................................................................................. 7 Tower model .................................................................................................................................... 7 Rack model ..................................................................................................................................... 7 1.2 Connection modules .........................
Contents 3.4 Failure of AC input power and operation on battery power .................................................... 21 Transfer to battery power .............................................................................................................. 21 Threshold for the low-battery shutdown warning .......................................................................... 21 End of backup time .....................................................................................................
1. Presentation 1.
1. Presentation 1.2 Connection modules Fault tolerant 1 Socket for connection to AC-power source. 2 Outlets for direct connection to protected equipment. 3 Manual bypass switch. 1 2 4 Input terminal block with cable clamp. 5 Output terminal block with cable clamp. Hot swap Different types of sockets available on Fault tolerant and Hot swap connection modules: AC input cord Outlet sockets Power cords to equipment 3 1 USE DIN plug, 2.5m cable, IEC320C20 cable 4 USE outlets (16A) 5 DIN DIN plug, 2.
1. Presentation 1.3 Back Page 8 - 51033211EN/AC 6 Slot for communications-card option. 7 Battery module connector. 8 Battery circuit breaker. 9 Rating plate. 10 Connector for connection modules. 11 RS232 communications port.
1. Presentation 1.4 Options Transformer for galvanic isolation or earthing arrangement change Pulsar EXtreme Transformer Nominal power 3 kVA 16 A Nominal current Input voltage 230V (+15%, -20%) < 3% Voltage drop Frequency 50/60 Hz (+/-10%) 3.75 kV / 5 M ohms Isolation (EN 61558-1-2-4) Operating temperature Max. operating rel.
1. Presentation CLA module (Long backup time charger) for backup times of 2 to 8 hours Very long backup times, from 2 to 8 hours at full load, require a Pulsar EXtreme CLA module (2000VA or 3000VA). Visit our Web site: www.mgeups.com/products/pdt230/smallups/extreme/cla/cla2.htm.
1. Presentation 1.5 Control panel bypass Alarms % battery remaining % load 14 UPS overload 100% 100% 15 Electronics fault 80% 80% 16 Battery fault 50% 50% 17 Ambient temp. > 40°C 20% 20% 18 Hold down to display percent load. 19 Lamp test or buzzer OFF. 20 Operation on manual bypass. 21 Operation on automatic bypass. 22 Operation in ON-LINE mode. 23 Operation on battery power. 24 ON/OFF.
2. Installation 2.1 Unpacking and checks Tower model 29 27 25 26 28 25 RS 232 communications cable. 26 CD ROM with "Solution Pac" and "UPS Driver" softwares. 27 Quick Start documentation. 28 Installation and user manual. 29 Electrical power cord (except INSTALL version and version with IEC outlets).
2. Installation Rack model 30 29 27 25 26 28 25 RS 232 communications cable. 26 CD ROM with "Solution Pac" and "UPS Driver" softwares. 27 Quick Start documentation. 28 Installation and user manual. 29 Electrical power cord (except INSTALL version and version with IEC outlets). 30 Telescopic rails for mounting in 19" bay with mounting hardware.
2. Installation 2.2 Installation of the rack version Rack mounting diagram with rails. 1 3 3 3 4 3 2 The rails and the necessary mounting hardware are supplied with the UPS in the package.
2. Installation 2.3 Connection to the RS 232 communications port (optional) 11 1. Connect the RS 232 communications cable 25 to the serial port on the computer. 2. Connect the RS 232 communications cable 25 to the RS 232 communications port 11 on the UPS. 25 The UPS can now communicate with all MGE UPS SYSTEMS supervision, set-up or safety software. Pin-out diagram for the RS 232 communications port 11 on the UPS. RD TD OV 5 4 9 3 2 8 1 7 6 RTS 2.
2. Installation 2.5 Securing and connecting the connection modules Securing the connection modules 1. Insert the connection module in the connector 10 . 10 2. Secure the connection module to the UPS using the two screws 31 . 31 31 Fault tolerant Before carrying out any connections, check that the battery circuit breaker 8 is OFF and that the electrical power cord to the AC-power source is disconnected. Connection of equipment: Connect the protected equipment directly to the outlets 2 .
2. Installation Hot swap Before carrying out any connections, check that the battery circuit breaker 8 is OFF and that the electrical power cord to the AC-power source is disconnected. Connection of equipment to outlets Plug your equipment into the outlets 2 . 2 Connection of equipment to a terminal block: This type of connection must be carried out by qualified electrical personnel. 1. Remove the terminal-block cover 32 . 2. Insert the cable supplying the equipment through the cable clamp 33 . 3.
2. Installation Install This type of connection must be carried out by qualified electrical personnel. Before carrying out any connections, check that the battery circuit breaker 8 is OFF and that the upstream protection devices (AC distribution system) are open (OFF). 8 The overall cable diameter and the cross-sectional area of the three wires depends on the UPS rating.
3. Operation 3.1 ON-LINE operating mode This is the normal operating mode for the UPS. bypass Two possible cases: 22 LED 22 is ON: AC input power is available. Power is drawn from the distribution system and supplied to the protected equipment via the UPS. LED 23 is ON: AC input power is not available. Power is drawn from the battery and supplied to the protected equipment.
3. Operation 3.2 Start-up Prior to initial start-up, check the UPS voltage settings. The frequency of the output voltage (50 or 60 Hz) is automatically set to that of the input source. 8 24 1. Close the upstream device (ON position) controlling the supply of AC power to the UPS. 2. Set the battery circuit breaker(s) 8 to ON. The buzzer beeps three times. If the supply frequency is different than the default value set on the UPS, the new value is set and the buzzer beeps 4 times. 3.
3. Operation 3.4 Failure of AC input power and operation on battery power AC input power is not available, the battery steps in to supply the protected equipment. Transfer to battery power When AC-power source goes outside tolerances or fails completely, LED 23 goes ON and the buzzer beeps three times.
3. Operation 3.5 Personalization Function Personalization parameters can be set and modified using the "UPS Driver" software installed on a computer that is connected to the UPS (see section 2.3 Connection to the RS 232 communications port). Check that the RS 232 cable 25 is correctly connected and that the battery circuit breaker 8 is closed. "UPS Driver" installation: 1 - Insert the Solution-Pac CD-ROM containing the UPS Driver software in the drive of a PC running Windows.
3.
3. Operation 3.6 Shutdown Shutdown of connected equipment 1. Press button 24 (return to the OFF position). 21 The connected equipment is no longer supplied with power, but the battery is maintened charged if AC-power source is present. If the AC source fails, even though the connected equipment is no longer supplied, the UPS operates on battery power and therefore reduces the available backup time. Complete shutdown of the UPS 1. Press button 24 (return to the OFF position).
4. Maintenance 4.1 Troubleshooting If one or more LEDs 14 , 15 , 16 or 17 flash, there is a operating anomaly or an alarm. If a LED flashes, the bargraph data is no longer displayed. Troubleshooting not requiring MGE after-sales support Indication Signification Correction LEDs 14, 15 , 16 , 17 flash and the buzzer beeps. The UPS has detected a problem concerning the wiring of the connection module input.
4. Maintenance Troubleshooting requiring MGE after-sales support Indication Signification LED 15 flashes and the buzzer beeps. UPS electronics have detected a UPS fault. Depending on the UPS personalization parameters (see section 3.5), there are two possibilities: ◗ the equipment connected to the UPS continues to be supplied, but directly from the AC-power source (via the automatic bypass for a maximum of 8 hours (LED 21 ON); ◗ the connected equipment is no longer supplied.
4. Maintenance 4.2 UPS replacement Fault-tolerant connection module Before carrying out this operation, the supply of power to the connected equipment must be cut. The equipment will therefore no longer be powered. Disconnection: 24 1. Shut down the UPS by pressing button 24 (return to the OFF position). 2. Open the battery circuit breaker(s) 8 . 3. Open the upstream device (OFF position) controlling the supply of AC power to the UPS. 4.
4. Maintenance Hot-swap and Install connection modules Disconnection: Before turning the switch, see the manual NORMAL BY-PASS 3 20 bypass 21 1. Turn the manual bypass switch 3 , located behind the UPS (see section 2.5), from the NORMAL to the intermediate position. 2. Check that LED 21 is ON before continuing to the BYPASS position. If LED 21 is not ON, do not switch to the BYPASS position and call the after-sales support department. 3.
4. Maintenance Reconnection: 20 21 22 24 1. Insert the connection module in the connector 10 and secure using the two screws 31 . 2. Switch the battery circuit breaker(s) 8 to the ON position and check that LED 20 is ON. Check that UPS personalization settings still correspond to the equipment to be supplied (see section 3.5). 8 3. Press button 24 and wait 20 seconds. 4. Check that LED 21 is ON. If LED 21 is not ON, do not switch to the intermediate position and call the after-sales support department.
5. Environment This product has been designed to respect the environment: It does not contain CFCs or HCFCs. It was manufactured in a factory certified ISO 14001. UPS recycling at the end of service life: MGE UPS SYSTEMS undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your branch office). Packing: UPS packing materials must be recycled in compliance with all applicable regulations.
6. Appendices 6.1 Glossary Authorized voltage range for transfer to bypass if fault or overload Upper and lower voltage thresholds within which the UPS can operate on the automatic bypass in the event of a UPS fault or overload. Automatic bypass Automatic switch controlled by the UPS, used to connect the equipment directly to the AC-power source.
6. Appendices Out of tolerance The AC input source is either absent or its voltage or frequency is outside the set limits. Hot swap Connection module (with manual bypass) offering a socket for connection to the AC-power source and outlets or a terminal block for connection to the equipment. Install Connection module (with manual bypass) offering terminal blocks for connection to the AC-power source and the equipment.
6. Appendices 6.2 Index A L AC power Failure ........................................................... 21 Frequency tolerance ..................................... 23 Rated frequency ............................................ 23 Rated voltage ................................................ 23 Return ............................................................ 21 LEDs Lamp test ....................................................... 11 B O Bargraph .................................................
Page 34 - 51033211EN/AC
