NETWORK GATEWAY SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http://www.iccdesigns.com ETH-200 Houston Office 12300 Dundee Court, Suite 212 Cypress, TX USA 77429-8364 Printed in U.S.A ETHERNET MULTIPROTOCOL NETWORK GATEWAY August 2008 ICC #10595-1.
Introduction Thank you for purchasing the ICC ETH-200 Ethernet Multiprotocol Network Gateway. The ETH-200 allows information to be transferred seamlessly between many different fieldbus networks with minimal configuration requirements. The ETH-200 provides a 10/100BaseT Ethernet port, two RS485 ports, one RS232 port, and three common serial ports for direct connectivity to Toshiba 7-series, 9-series, 11-series, VFAS1 or VF-nC1 Adjustable Speed Drives (ASDs).
ETH-200 Ethernet Multiprotocol Network Gateway User's Manual Part Number 10595-1.120-000 Printed in U.S.A. ©2007 Industrial Control Communications, Inc. All rights reserved Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products without providing notice. Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT DEVICES OR SYSTEMS.
Usage Precautions Operating Environment • Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits: Operation: -10 ∼ +50°C (+14 ∼ +122°F) -40 ∼ +85°C (-40 ∼ +185°F) Storage: • Avoid installation locations that may be subjected to large shocks or vibrations. Avoid installation locations that may be subjected to rapid changes in temperature or humidity.
TABLE OF CONTENTS 1. The Network Gateway Series Concept.......................................7 2. Feature Summary..........................................................................8 3. Installing the Gateway................................................................11 3.1 Mounting .............................................................................................11 3.1.1 Panel Mounting ...............................................................................11 3.1.
13.1 13.2 ARP Method ....................................................................................... 28 Console Method ................................................................................. 29 14. Console Access ......................................................................30 14.1 RS232................................................................................................. 30 14.1.1 Requirements..........................................................................
16.6 Teco-Westinghouse ASDs ..................................................................63 16.6.1 MA7200 ......................................................................................63 16.6.2 PA7300.......................................................................................64 16.7 Toshiba 3-Series ASD Protocol...........................................................66 16.7.1 Command Parameters ...............................................................67 16.7.
1. The Network Gateway Series Concept The ETH-200 is a member of the ICC Network Gateway Series product family. Members of this family are designed to provide a uniform interface, configuration and application experience. This commonality reduces the user’s learning curve, reducing commissioning time while simplifying support. The ETH-200 provides simultaneous support for many different communication protocols, allowing complex interchanges of data between otherwise incompatible networks.
2. Feature Summary Ethernet Port IEEE 802.3 10/100BaseT Ethernet compliant. Shielded RJ45 connector accepts standard CAT5-type 8-conductor unshielded twisted-pair (UTP) patch cables. Supports multiple simultaneous protocols. RS485 Ports Two half-duplex 2-wire RS485 ports (A / B / Signal Ground / Shield). These ports allow a selection of various master and slave protocols.
Text-Based Console Configuration Basic unit configuration is performed via a text-based console interface, available locally over the RS232 port via a standard PC terminal program such as Microsoft Windows HyperTerminal®, or over Ethernet via a Telnet session. The unit also provides initial configuration access via ICMP (“ping”) configuration.
Versatile Mounting Options The unit can be panel-mounted with the included standoff kit, or snapped into TM existing 4” Augat SnapTrack (6TK series or equivalent). An optional mounting kit (ICC part number 10581) is also available for DIN-rail mount applications.
3. Installing the Gateway The gateway’s installation procedure will vary slightly depending on the chosen mounting method and the networks that will be used. 3.1 Mounting 3.1.1 Panel Mounting The included standoff kit allows for panel mounting of the unit. The standoff kit is comprised of four 1” aluminum male/female standoffs and four #6 lock washers. 1. Remove one of the four cover standoff retention screws and its lock washer from the bottom side of the unit.
4. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes at the specified locations on the panel. As a convenient pattern guide, the unit with attached mounting standoffs can be held against the panel, and the four standoff locations marked with a pencil or scribe. 3.5 IN 2.9 IN 4.0 IN 4.0 IN Figure 2: Standoff Hole Placement 5. As shown in Figure 1, use the four screws and lock washers from step 1 to mount the unit from the back side of the panel. 3.1.
Figure 3: DIN Rail Mounting Kit Installation 3.2 Installation for Non-Toshiba ASD Networks Note that in order to power the unit when not connecting to Toshiba ASDs via the common serial ports, the optional 120VAC/9VDC power supply (ICC part number 10456) or a user-supplied power source meeting the requirements outlined in section 10 must also be installed. 1. Mount the unit via the desired method (refer to section 3.1). 2. Connect the various networks to their respective plugs/terminal blocks.
rate is set to its maximum speed. Because the gateway will communicate to each drive only at the drive’s configured data rate, this will provide the fastest response time for drive-to-network data transfers. For information on checking the drive’s common serial communication data rate, refer to the appropriate manual supplied with your drive.
Refer to Toshiba’s documentation for any precautions or notices regarding this connection change. If the LCD panel is already connected via the RS485/RS232 channel, then no change is required. 6. Configure the drive’s LCD panel to communicate via the RS485/RS232 channel by setting parameter ”Communication Setting Parameters...Communication Settings...Select LCD Port Connection” to “RS485/232 serial”. 7.
3.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs 1. Mount the unit via the desired method (refer to section 3.1). 2. CAUTION! Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out. 3. DANGER! Wait at least 5 minutes for the drive’s electrolytic capacitors to discharge before proceeding to the next step. Do not touch any internal parts with power applied to the drive, or for at least 5 minutes after power to the drive has been removed.
10. Turn the power sources to all connected drives ON, and verify that the drives function properly. If the drives do not appear to power up, or do not function properly, immediately turn power OFF. Repeat steps 2 and 3 to remove all power from the drives. Then, verify all connections. Contact ICC or your local Toshiba representative for assistance if the problem persists.
4. RS485 Port Electrical Interfaces In order to ensure appropriate network conditions (signal voltage levels, etc.) when using the gateway’s RS485 ports, some knowledge of the network interface circuitry is required. Refer to Figure 4 for a simplified network schematic of the RS485 interface circuitry. Note that the “Shield” terminal has no internal connection: its purpose is simply to provide a cable shield chaining location between devices.
5. Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunlight or corrosive / explosive gasses Operating Temperature -10 ∼ +50°C (+14 ∼ +122°F) Storage Temperature -40 ∼ +85°C (-40 ∼ +185°F) Relative Humidity 20% ∼ 90% (without condensation) Vibration 2 5.9m/s {0.
6. Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition, and to ensure a long operational lifetime. Depending on usage and operating conditions, perform a periodic inspection once every three to six months. Before starting inspections, disconnect all power sources.
7. Storage and Warranty 7.1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used for an extended period of time. • Avoid storing the unit in places that are hot or humid, or that contain large quantities of dust or metallic dust. Store the unit in a well-ventilated location. • When not using the unit for an extended period of time, apply power at least once every two years and confirm that it still functions properly. 7.
8. LED Indicators The gateway contains several different LED indicators, each of which conveys important information about the status of the unit and connected networks. These LEDs and their functions are summarized here. 8.1 Toshiba ASD Common Serial Port Indicators Each Toshiba ASD common serial port RJ45 connector has two LEDs positioned immediately above them (1 green and 1 red). Green LED ...... Indicates “drive link”. Solid green when a logical connection exists with the attached drive (i.e.
9. Configuration Switches There are two configuration DIP switches (marked “CFG”) located on the unit near the RS232 port. Switch #1 .........Firmware update switch. Place in “OFF” position for normal operation, and in the “ON” position only when new firmware is to be downloaded to the unit. Refer to section 17 for more information. Switch #2 .........RS232 port selection switch.
12. Unit Configuration Concepts 12.1 Port and Protocol Configuration Each of the communication ports (or, in the case of the Ethernet port, the protocols) can be individually configured or enabled/disabled. It is important to note that the ports (and Ethernet protocols) function independent of one another, and can operate simultaneously. For example, a Modbus TCP/IP request, Modbus RTU slave request on RS485A, and an ASD1 request can simultaneously access the same internal point.
The timeout time adjustment range depends on the port. For the RS485 and RS232 ports, the time is adjustable in 1s increments from 0 to 500s. For the Modbus TCP/IP protocol, the time is adjustable in 1ms increments from 500ms30000ms (0.5s-30.0s). The default timeout time in all cases is 0, which disables network timeout handling. When nonzero, timeout processing does not begin until after a valid network packet has been received by the unit on that port.
assignment will autonomously update the point’s value independent of any other protocol traffic. The “source port” designation also determines where a new point value will be written to when a “slave” protocol writes a new value to the point.
into the produced assembly data of an Ethernet/IP connection, causing the gateway to act as a Modbus TCP/IP –to- Ethernet/IP router, while simultaneously performing its other network functions. Although the various configuration possibilities may seem overwhelming at first, it is clear that the gateway can perform powerful and flexible routing algorithms. Through configuration experience, the “in” and “out” data flows will become more clear. 12.
13. Initial Ethernet Configuration The gateway typically requires configuration prior to communicating on an Ethernet network. This fundamental configuration is achieved via one of two possible methods: using ICMP (“ping”) configuration via the Address Resolution Protocol (ARP), or via a text-based console interface, accessible over the RS232 serial channel and a telnet interface. The following are the factory-set values of the most important Ethernet parameters: IP Address.........................192.168.
essentially allows only the computer that issued the ping command to communicate with the unit. From this computer, then, the user must also access the unit’s web page via a web browser, or its console via a telnet session, in order to write the IP address to the filesystem. Until the new IP address is written to the filesystem, the IP address change is only temporary.
14. Console Access 14.1 RS232 The console is accessible via an RS232 interface for direct connection to a computer’s serial (COM) port. This is performed by connecting the unit’s RS232 port to the computer’s serial port via a standard straight-thru serial cable.
14.1.3 Application Configuration As previously mentioned, any PC communication software and PC serial port can be used. The software configuration example given here will be for Windows HyperTerminal communicating via COM1. Figure 7 shows the “Connect To” tab of the properties window for COM1. Figure 8 shows the window that appears when “Configure” is selected in the “Connect To” tab. Figure 9 shows the “Settings” tab of the properties window.
Figure 8: HyperTerminal Properties…Connect To…Configure Figure 9: HyperTerminal Properties…Settings 32
14.2 Telnet The console is also accessible via a Telnet interface for remote administration over Ethernet once the unit is communicating on the network. The Telnet console uses well-known port 23. Note that although only 1 telnet console session can be active at any given time, the telnet console and RS232 console operate independently and can be used simultaneously. 14.2.1 Requirements All that is needed is a computer with telnet software that can access the gateway over the Ethernet network.
14.3 Command Overview The console provides standard access and configuration methods for the various network parameters and configurations supported by the gateway. This section will present an overview of the supported console commands. It is important to note that unless otherwise indicated, each of these commands will become effective immediately after it has been successfully entered.
Figure 12: "Set" Command Overview and Implementation Show: Figure 13 shows an example of this command, which displays current configuration information. Some of this information (IP Address, Netmask and Gateway) is configurable via the “set” command. The “Firmware Version” field indicates the unit’s current application firmware version. The “Ping Configuration” field indicates whether or not the ability to remotely configure the unit via the ARP method is currently allowed (refer to section 13.1).
Two different variations of the Xmodem protocol are supported (CRC and Checksum) for those serial communication packages that only support one or the other. However, some programs can automatically adapt to the user’s selection, making the specific Xmodem protocol selection arbitrary. The first argument of the xmodem command indicates the mode, and must be set to either “/crc” for Xmodem CRC mode, or “/cs” for Xmodem checksum mode. As mentioned above, configuration files can be both downloaded and uploaded.
Figure 15: HyperTerminal receive file dialog box When uploading a file, the procedure is similar to downloading. Enter “/u” instead of “/d” for the action parameter of the xmodem command. Once the xmodem upload command is entered, the user will have 30 seconds to click the “send” button ( ) on the tool bar in HyperTerminal and initiate the Xmodem upload transaction. Upon successful completion of the Xmodem upload, the unit will reset, and the uploaded file will become the unit’s active configuration.
15. Embedded Web Server The gateway contains an embedded web server (also known as an HTTP server), which allows users to access the unit’s internal data in a graphical manner with web browsers such as Microsoft Internet Explorer or Netscape Navigator. In this way, the unit and connected devices can be monitored, configured and controlled from across the room or from across the globe. The ETH-200’s web pages are best viewed with either Internet Explorer version 5.
Figure 17: Embedded Web Server Interface 15.1 Authentication For security, the ETH-200 requires valid user authentication when the web page is accessed or the point information is modified. The authentication request will appear as a browser popup box that will request entry of a user name and password. The unit contains two different security realms: an administrator realm and a user realm. Each of these realms has a different username and password, and applies to different activities.
Figure 18: Administrator Authentication Table 1: Initial factory-set authentication values Realm Username USER user ADMIN admin Password Blank (i.e. do not enter a password) Blank (i.e. do not enter a password) Realm Applies To Monitoring capabilities All change actions 15.2 Communication Status Indicators Figure 19 shows the communication status indicators. These will blink periodically to show the status of data communication between the web browser and the unit.
15.4 Set Date and Time Figure 21 shows the submission boxes in which new date and time information can be entered. Note that the hours are entered in military time format (0-23 = 12AM – 11PM). Figure 21: Set Date and Time 15.5 Network Configuration Figure 22 shows the submission boxes in which network configuration information can be entered.
To change, enter your desired username and password (max 11 characters each), then click “Submit”. Contact ICC if you have forgotten your username or password for instructions on how to reset them. 15.7 Port Configuration The ETH-200 has eight ports (the Ethernet port actually acts like two independent “ports”, as the control protocols it supports can be used simultaneously).
15.7.1 Toshiba ASD Common Serial Port Configuration The Toshiba ASD common serial connection ports are configured by selecting either “enabled” or “disabled” from the drop-down box. It is recommended to disable those ports that will not have drives connected to them. 15.7.2 RS232 and RS485 Port Configuration The RS232 and RS485 ports have the following configuration parameters: • Protocol: Use the drop-down box to select the desired protocol to be attached to this port.
15.7.4 Ethernet/IP Port Configuration The Ethernet/IP port has the following configuration parameters: • Enable/Disable: Enables or disables this protocol. • Produced/Consumed Assembly Member Lists: These arrays allow the creation of custom-built assembly instances. Each box in the array is capable of containing a point number. Because the “value” attributes of each point are 16-bit data elements, each box represents two bytes of consumed or produced data.
Figure 25: Point Configuration Interface The list on the left displays the point number, name and current value for each available point. Clicking on one of these locations will load the point’s current configuration into the point box on the right, where the configuration may be edited. Each point contains the following common configuration attributes, which are available in the top portion of the point box: • Name: This is a user description of the point, up to 16 characters.
• Source Port: This drop-down list determines the ETH-200 port that this point will obtain its value from and write values to. • Edit Protocol: This drop-down list allows the selection of any of the point’s protocol-specific attributes. Once selected, the point’s attributes related to the chosen protocol will be displayed in the middle portion of the point box.
o • Modbus Slave: o • Read Function: Allows selection of the Modbus “read” function code that will be used to read from the designated register. The default setting of “Read Holding Registers” (Modbus function code 03) will access a holding register on the remote device. By selecting “Read Input Registers” (Modbus function code 04), a Modbus input register will be accessed instead. Register: The register (accessible as either a holding register or input register) number assigned to this point.
Figure 26: Port and Point Configuration Upload Submitting the port and point configuration may require up to 1 minute to complete, during which time a “please wait” graphic will be displayed. Once the upload completes, the interface will return to its normal screen. However, clicking your browser’s refresh button may be required to reestablish communications with the ETH-200. This process will also result in the loss of communications with all devices connected to the ETH-200.
15.12 Error Code Reference Figure 29 shows the error code reference table, located in the bottom portion of the point box. These error codes may appear in certain situations in the point “Value” fields.
16. Protocol-Specific Information This section will discuss topics that are specific to each of the available network selections. 16.1 Modbus The gateway supports Modbus slave functionality via both Modbus RTU and Modbus TCP/IP, and Modbus master functionality via Modbus RTU. The slave implementations share common access methods, which is to say they support the same functions and reference the internal points via a common “Modbus Slave” register assignment.
the read/write registers were arranged in an alternating or scattered fashion. • Because the transaction is handled locally within the gateway, write data checking is not available. For example, if a write is performed to a register with a data value that is out-of-range of the corresponding “source port” object, no Modbus exception will be immediately returned. However, the point will always reflect the “source port” status and object value.
For clarity, let’s use Equation 1 and Equation 2 in a calculation example. Say, for instance, that we are going to read coil #34. Using Equation 1, we can determine that coil #34 resides in register #3, as ⎣3.0625⎦ = ⎣3 r1⎦ = 3. Then, using Equation 2, we can determine that the bit within register #3 that coil #34 targets is (34-1)%16 = 1, as 33%16 = mod(2 r1) = 1. Therefore, reading coil #34 will return the value of register #3, bit #1.
specification, registers have two different indices at which they can be referenced: their “known as” value (which starts at number 1) and their “addressed as” value (which is always 1 less than the “known as” value). The “known as” value is typically the number that is presented for human entry or consumption, while the “addressed as” value is the number that appears “on the wire” when the Modbus packet is sent from master to slave.
16.2 Ethernet/IP The gateway supports the Ethernet/IP protocol (release 1.0), administered by the Open DeviceNet Vendor Association (ODVA). • This product has been self-tested by ICC, Inc. and found to comply with ODVA Ethernet/IP Conformance Test Software Version A3.7.3. • Supports unconnected messages (UCMM), and up to 16 simultaneous class 1 or class 3 connections.
• Once instantiated, class 1 connections act independently of the encapsulation protocol sessions over which they were established. The client may therefore terminate the encapsulated session at any time with no ill affects on the class 1 transport mechanism.
16.3 Toshiba Common Serial ASD Protocol • The gateway can act as a Toshiba ASD master via the dedicated common serial port connections. All Toshiba ASDs that include a common serial port are supported. • No configuration is necessary, as the gateway automatically adapts to the ASD’s configured characteristics. • All parameter writes use the drive’s RAM / EEPROM data write (“W”) command.
Figure 30: RS485 Terminal Block (CN3) and Duplex Selection Jumpers • The Toshiba RS485 terminal block connections for G7/Q7/H7/W7 drives are shown in Figure 31 for reference only. Because there are many possible RS485 port configurations & options available for the various Toshiba drives, please refer to the relevant Toshiba documentation for your drive.
• The drive response timeout (in seconds) is assigned via the designated port’s “Timeout” selection. If “0” is chosen (an invalid timeout time), the gateway will use a 1s timeout by default. • Network characteristics selections o Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps o Parity: odd / even / none (1 stop bit) / none (2 stop bits) • Point parameter number entry radix is hexadecimal (e.g.
16.5 Mitsubishi ASD Protocol • The gateway acts as a Mitsubishi protocol master via its RS-485 ports. Adjustable speed drives such as the FR-A500/E500/F500 series and F700series that support the Mitsubishi protocol can be accessed. Also supported are MGI Technologies, Inc. M3000, M4000 and M5000-series drives that support the Mitsubishi protocol. • For 500-series drives, the gateway can connect to the ASD via either the PU (panel) connector, or via an optional FR-A5NR computer link board.
Connect as shown in Figure 34. Figure 33: EIA/TIA Wiring Standards RDA SDA SDB RDB A (TB:1) B (TB:2) Signal Ground (TB:3) Figure 34: PU Port Connections • For 700-series drives, the gateway can connect to the ASD via either the PU (panel) connector as indicated in Figure 34, or via the on-board RS-485 terminals. Because both of these ports externally present a 4-wire RS-485 network, connecting them to the gateway requires jumpering the network wires for 2-wire format (i.e.
A (TB:1) B (TB:2) Signal Ground (TB:3) Figure 35: 700-Series ASD Connections • Note that although the 700-series ASD also supports the Modbus RTU protocol, the initial ASD firmware did not support the Modbus RTU protocol in 2-wire format. Therefore, using the Mitsubishi protocol may be the only available method to communicate with the gateway (ASD parameter 549 must be “0”). Contact Mitsubishi Technical Support for more information.
on these parameters, please refer to the relevant Mitsubishi documentation.
16.6 Teco-Westinghouse ASDs The gateway can act as a Modbus RTU protocol master via its RS232 and RS485 ports, which allows connection to Modbus-capable Teco-Westinghouse ASDs. While it is possible to connect to any Teco-Westinghouse ASD that supports Modbus (either RS232 or RS485), this section will discuss in particular some important considerations to make note of when connecting to, and interacting with, the PA7300 (with installed PA-M card) and MA7200 ASDs via RS485. 16.6.
• The MA7200 Modbus manual indicates that control data registers (0000H..000FH) are read/write, but reading always returns 0. • All drive parameters may be read at any time, but only Cn parameters can be written while the inverter is in DRV mode. The inverter must be in PRG mode to write any other parameters. • The drive parameters that configure the RS-485 communication characteristics (baud rate, etc.) do not take effect until the drive is reset.
“known as” register value of 37, which can then be entered in the Modbus master “register” assignment of a point on the gateway.
16.7 Toshiba 3-Series ASD Protocol • The gateway can act as an RS232 master for Toshiba 3-series ASDs (G3, H3, E3 etc.) Use of the ICC “Toshiba 3-Series ASD Interface Cable” (ICC part #10603) or an equivalent cable is required to connect the gateway’s RS232 port to the drive’s on-board RS232 port. • The following ASD parameters (in GROUP:COMMUNICATION SETTING PARAMETERS) must be set as indicated: RS232 BAUD RATE ........................ 2 (9600 baud) NUMBER OF DATA BITS................
16.7.
16.7.
Parameter Bit 0012 high byte 2nd past trip Function Bank Mask 0 7F00 Adjustment Range Multiplier low byte 1st past trip (oldest) 0013 word Pre-compensation output frequency 0 FFFF 0000 ∼ 9C40 (0.00 ∼ 400.00 Hz) 0.01 0014 word Post-compensation output frequency 0 FFFF 0000 ∼ 9C40 (0.00 ∼ 400.00 Hz) 0.01 0015 word Torque current monitor 0 FFFF (Note 2) 0.
Table 5: Input Terminal Status Monitor (parameter 000D) Bit Input Terminal 0 1 Single-Bit Read Mask bit 0 F terminal - CC open terminal - CC shorted 0001 bit 1 R terminal - CC open terminal - CC shorted 0002 Lower bit 2 S1 terminal - CC open terminal - CC shorted 0004 Byte bit 3 S2 terminal - CC open terminal - CC shorted 0008 bit 4 S3 terminal - CC open terminal - CC shorted 0010 bit 5 S4 terminal - CC open terminal - CC shorted 0020 bit 6 S5 (option) terminal - CC op
Table 7: Inverter Status 1 (parameter 000F) Bit Inverter Status 0 1 Single-Bit Read Mask bit 0 running (accel/decel) ⎯ running 0001 bit 1 unused (always 0) ⎯ ⎯ ⎯ Lower bit 2 forward / reverse reverse forward 0004 Byte bit 3 accel/decel #1/#2 accel/decel #1 accel/decel #2 0008 bit 4 for inverter use ⎯ ⎯ ⎯ bit 5 for inverter use ⎯ ⎯ ⎯ bit 6 for inverter use ⎯ ⎯ ⎯ bit 7 jog/normal mode normal (accel/decel) jog mode 0080 Bit Inverter Status 0 1 Single-Bit Read
16.7.3 Fundamental Parameters #1 Parameter 0026 Function / Title MAXIMUM OUTPUT FREQUENCY Bank Mask 0/1 FFFF Adjustment Range Multiplier 0BB8 ∼ 9C40 (30.00∼400.00) 0.01 (*) 0027 BASE FREQUENCY #1 0/1 FFFF 09C4 ∼ 9C40 (25.00∼400.
16.7.4 Fundamental Parameters #2 Parameter Bank Mask 0034 BASE FREQUENCY #2 Function / Title 0/1 FFFF 09C4 ∼ 9C40 (25.00 ∼ 400.00) Adjustment Range 0035 MAXIMUM OUTPUT VOLTAGE #2 0/1 FFFF 0000 ∼ 0258 (0 ∼ 600) 0036 VOLTAGE BOOST #2 0/1 FFFF 0000 ∼ 012C (0.0 ∼ 30.
16.7.
Parameter Bank Mask 0061 LOW SPEED SIGNAL OUTPUT FREQ Function / Title 0/1 FFFF 0 ∼ Fmax Adjustment Range 0.01 0062 ACC/DEC COMPLETE DETECT BAND 0/1 FFFF 0 ∼ Fmax 0.01 0063 SPEED REACH MAXIMUM FREQUENCY 0/1 FFFF 0 ∼ Fmax 0.01 0064 SPEED REACH MINIMUM FREQUENCY 0/1 FFFF 0 ∼ Fmax 0.
Table 9: Input Terminal Selections Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 10C8 R (reverse run) 28 04AF Binary bit #6 1 011C SS1 (preset speed selection) 29 08AF Binary bit #7 2 021C SS2 (preset speed selection) 30 10AF Binary bit #8 3 041C SS3 (preset speed selection) 31 20AF Binary bit #9 4 081C SS4 (preset speed selection) 32 40AF Binary bit #10 5 20C8 F (forward run) 33 04CE No effect 6 201B RES (fault reset) 34 01C7 UP/
Table 10: Output Terminal Selections (RCH, LOW, FL, OUT relay contacts) Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 0000 Lower limit frequency 32 C5B7 Executing emergency off 1 0100 /Lower limit frequency 33 CDB7 /Executing emergency off 2 0200 Upper limit frequency 34 B5BB Executing retry 3 0300 /Upper limit frequency 35 BDBB /Executing retry 4 0400 Low speed signal 36 D5CF Pattern run switching output 5 0500 /Low speed signal 37 DDCF /Patt
16.7.7 Special Control Parameters Parameter 0069 Function / Title START-UP FREQUENCY 006A ∼ 006F Bank Mask 0/1 FFFF Adjustment Range Multiplier 0000 ∼ 03E8 (0.00 ∼ 10.00) 0.01 ⎯ ⎯ 0070 END FREQUENCY 0/1 FFFF 0000 ∼ 0BB8 (0.00 ∼ 30.00) 0.01 0071 RUN FREQUENCY 0/1 FFFF 0000 ∼ Fmax 0.01 0072 RUN FREQUENCY HYSTERESIS 0/1 FFFF 0000 ∼ 0BB8 (0.00 ∼ 30.00) 0.
16.7.
Parameter 0098 Function / Title 0099 009A 009B 009C Bank Mask 0/1 0001 0000: Standard 0001: Adjustable BINARY REF SETTING POINT #1 0/1 00FF 0000 ∼ 0064 (0 ∼ 100) BINARY REF POINT #1 FREQUENCY 0/1 FFFF -Fmax ∼ Fmax BINARY REF SETTING POINT #2 0/1 00FF 0000 ∼ 0064 (0 ∼ 100) BINARY REF POINT #2 FREQUENCY -Fmax ∼ Fmax BINARY INPUT STD OR ADJUSTABLE 1 Adjustment Range 0/1 FFFF 009D 0/1 FFFF 0000 ∼ 07D0 (0.00 ∼ 20.
Parameter 0110 Function / Title higher 0111 0112 9 or higher 0113 0114 10 or higher 0115 0116 11 or higher 0117 0118 12 or higher 0119 011A 13 or higher 011B 011C 14 or higher 011D 011E 15 Bank Mask PRESET SPEED #8 OPERATING MODE 1 040C Same as PRESET SPEED #1 OPERATING MODE PRESET SPEED #9 FREQUENCY 1 FFFF LL ∼ UL PRESET SPEED #9 OPERATING MODE 1 040C Same as PRESET SPEED #1 OPERATING MODE PRESET SPEED #10 FREQUENCY 1 FFFF LL ∼ UL PRESET SPEED #10 OPERATING MODE 1 040C
16.7.9 Protection Function Parameters Parameter 011F Function / Title Bank Mask Adjustment Range Multiplier 0/1 0003 0000: no dynamic braking (0) 0001: with dynamic braking, no DBR overload trip (1) 0003: with dynamic braking and DBR overload trip (2) ⎯ BRAKING RESISTOR VALUE 0/1 FFFF 000A ∼ 2710 (1.0 ∼ 1000) 0.1 BRAKING RESISTOR POWER RATING 0/1 FFFF 0001 ∼ EA60 (0.01 ∼ 600.00) 0.
Parameter Function / Title Bank Mask STALL PROTECTION ENABLE 0/1 0040 0000: ON 0040: OFF STALL PROTECTION CURRENT LEVEL 0/1 00FF 000A ∼ 00D7 (10 ∼ 215) 0135 UNDERVOLTAGE TRIP SELECTION 0/1 0080 0000: Trip disabled 0080: Trip (during run) 0136 UNDERVOLTAGE DETECT TIME 0/1 FFFF 0000 ∼ 03E8 (0.00 ∼ 10.
16.7.
Parameter Function / Title Bank Mask Adjustment Range Multiplier 0001 ∼ 000F: Speeds 1 ∼ 15 016A PATTERN GROUP #4 SPEED #1 016B PATTERN GROUP #4 SPEED #2 016C PATTERN GROUP #4 SPEED #3 016D PATTERN GROUP #4 SPEED #4 016E PATTERN GROUP #4 SPEED #5 016F PATTERN GROUP #4 SPEED #6 0170 PATTERN GROUP #4 SPEED #7 0171 PATTERN GROUP #4 NUMBER OF CYCLES 0/1 00FF 0001 ∼ 00FF: 1 ∼ 255 1 0172 SPEED #1 CONTINUE MODE 1 00FF 0000: ⎯ 0001: 0002: 0003: 0004: 0005: 0173 0174 0175 0176 0177 0
Parameter 0185 0186 0187 0188 0189 018A 018B 018C 018D 018E 018F Function / Title <4 SPEED #10 DRIVE TIME SPEED #11 CONTINUE MODE <4 SPEED #11 DRIVE TIME SPEED #12 CONTINUE MODE <4 SPEED #12 DRIVE TIME SPEED #13 CONTINUE MODE <4 SPEED #13 DRIVE TIME SPEED #14 CONTINUE MODE <4 SPEED #14 DRIVE TIME SPEED #15 CONTINUE MODE <4 SPEED #15 DRIVE TIME Bank Mask 1 FFFF 0000 ∼ 1F40 (0 ∼ 8000) 1 1 00FF Same as SPEED #1 CONTINUE MODE ⎯ 1 FFFF 0000 ∼ 1F40 (0 ∼ 8000) 1 1 00FF Same as SPEED #1
16.7.11 Feedback Control Parameters Parameter Function / Title Bank Mask FEEDBACK CONTROL SELECTION 0/1 0060 0020: No feedback 0040: PID control 0060: Speed feedback FEEDBACK INPUT SIGNAL SELECTION 0/1 001C 0004: 0008: 000C: 0010: 0014: 0018: PROPORTIONAL GAIN 0/1 00FF 0001 ∼ 00FF (0.01 ∼ 2.55) 0.01 0193 INTEGRAL GAIN 0/1 FFFF 0001 ∼ 8CA0 (0.01 ∼ 360.00) 0.01 0194 ANTI-HUNTING GAIN 0/1 00FF 0000 ∼ 00FF (0.0 ∼ 25.5) 0.
16.7.12 Communication Setting Parameters Parameter Bank Mask 0204 INVERTER ID NUMBER Function / Title 1 00FF 0000 ∼ 00FF (0 ∼ 255) 0205 COMMUNICATION SELECTION 1 0007 0000: OFF 0001: RS485 0002: Modbus, F10, DeviceNet 0003: TOSLINE S-20 0004: 12 bit binary input 0005: 3-digit BCD (0.1Hz) 0006: 3-digit BCD (1Hz) (0) (1) (2) (3) (4) (5) (6) ⎯ MASTER/SLAVE SELECTION 1 0018 0000: Slave (0) 0008: Master (freq.
16.7.13 AM/FM Terminal Adjustment Parameters Parameter Bank Mask 0218 FM TERMINAL FUNCTION SELECTION Function / Title 0/1 FFFF 1194: Pre-comp ref. frequency 6686: Post-comp output freq.
16.7.
Parameter Bank Mask 022D ACC/DEC TIME UNITS SELECTION Function / Title 0/1 0004 0000: 0.1 sec. 0004: 0.01 sec.
16.7.15 Motor Rating Parameters Parameter Bank Mask 0242 NUMBER OF MOTOR POLES Function / Title 0/1 00FF 0243 MOTOR RATED CAPACITY 0/1 FFFF 0001 ∼ 270F (0.1 ∼ 999.
16.7.16 Inverter Fault Codes LCD Display Message Data (Hex) NO ERROR ××00 No error has been recorded since the last inverter reset or trip clear OVERCURRENT (ACCEL) (PRESS CLEAR) ××01 Overcurrent during acceleration OVERCURRENT (DECEL) (PRESS CLEAR) ××02 Overcurrent during deceleration OVERCURRENT (RUN) (PRESS CLEAR) ××03 Overcurrent during constant-speed run LOAD-END OVERCURRENT (PRESS CLEAR) ××04 Load-end overcurrent detected at start-up (output terminals, motor wiring etc.
LCD Display Message Data (Hex) Explanation OPTION PCB ERROR (PRESS CLEAR) ××1B Option PCB error OPTION ROM ERROR ××1C Option ROM error LOW CURRENT TRIP (PRESS CLEAR) ××1D Low current UNDERVOLTAGE TRIP (PRESS CLEAR) ××1E Main circuit undervoltage ⎯ OVERTORQUE TRIP (PRESS CLEAR) ××1F Unused ××20 Overtorque EARTH FAULT (SOFT) (PRESS CLEAR) ××21 Earth fault (software) EARTH FAULT (HARD) (PRESS CLEAR) ××22 Earth fault (hardware) OPEN FUSE TRIP (PRESS CLEAR) ××23 Open fuse DBR OVERCUR
17. Firmware Updates The gateway’s embedded firmware resides in flash memory that can be updated in the field. Firmware updates may be released for a variety of reasons, such as custom firmware implementations, firmware improvements and added functionality as a result of user requests. ICC is continually striving to enhance the functionality and flexibility of our products, and we therefore periodically release new embedded firmware to achieve these goals and meet customer requests.
17.3 Using the RFU Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility (RFU), which is a 32-bit application that runs on Microsoft Windows platforms. The RFU utility can be downloaded from ICC’s home page at http://www.iccdesigns.com. When downloading a new gateway application BSP, always confirm that you also have the latest version of RFU, as new .
“Comm Port” settings, which depends on the COM port you are using. Click “OK” when complete. Figure 37: Communications Options Window Next, select the “Setup…File Locations” menu item from the main screen. The “Choose File Locations” window shown in Figure 38 then appears. Confirm that the correct paths to the referenced files are entered. Enter the correct paths if necessary. Figure 38: Choose File Locations Window 17.3.
Once the RFU utility has been configured, the flash firmware files can be downloaded to the gateway by two different methods. The simplest way is to drag the application firmware .BIN file’s icon and drop it onto the RFU utility’s main screen. This will automatically initiate the download process. Alternatively, select the “File…Load Flash Image” menu item (refer to Figure 39). Figure 39: Load Flash Image Menu Selection The flash image (.BIN file) selection window will then appear (refer to Figure 40).
17.4 Wrap-Up Once downloading is complete, close the RFU utility, move “CFG” switch #1 back to the “OFF” (left-hand) position to exit “firmware download” mode, and cycle power momentarily to the unit by either disconnecting the auxiliary power supply and/or powering down all connected drives or momentarily removing all drive communication cables from the unit. When the unit powers up again, it will be running the new application firmware.
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NETWORK GATEWAY SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http://www.iccdesigns.com ETH-200 Houston Office 12300 Dundee Court, Suite 212 Cypress, TX USA 77429-8364 Printed in U.S.A ETHERNET MULTIPROTOCOL NETWORK GATEWAY August 2008 ICC #10595-1.
