INSTALLATION AND INSTRUCTION MANUAL MODELS: PRO-J, PRO-H AUG, 2010
2 TABLE OF CONTENTS PAGE: VERIFICATION OF OPERATOR AND HARDWARE _____________________________ 3 SPECIFICATIONS ___________________________________________________________ 4 SAFETY INSTRUCTIONS ____________________________________________________ 5 INSTALLATION_____________________________________________________________ 6 ELECTRICAL CONNECTIONS AND SETTINGS________________________________ 9 LIMIT SWITCH ADJUSTMENT _______________________________________________ 23 MICANAN PHOTOBEAM INSTALLATION
3 IMPORTANT FOR ANY QUESTIONS CONCERNING THE SAFETY OR OPERATION OF THIS OPERATOR PLEASE CONTACT MICANAN SYSTEMS AT 1-877-888-1116 SAVE THESE INSTRUCTIONS VERIFICATION OF OPERATOR AND HARDWARE Upon delivery of your MICANAN SYSTEMS heavy-duty jackshaft door operator, please inspect the unit carefully for damage. Verify that operator control wiring option, HP, voltage, phase and amperage correspond to available power supply and door application.
4 PRO-J, PRO-H SPECIFICATIONS PRO-J and PRO-H heavy-duty jackshaft operators are designed for commercial and industrial high lift, vertical lift, rolling doors and rolling grilles provided that doors are driven by a drive shaft. Model PRO-H is essentially the same as model PRO-J with the exception that the PRO-H operator incorporates a chain hoist for manual operation of the door. STANDARD OPERATOR WEIGHT: 70-95 LBS MOTOR: Continuous duty 1725 RPM industrial type motor.
5 IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF INJURY OR DEATH: READ AND FOLLOW ALL INSTRUCTIONS - READ AND FOLLOW ALL INSTRUCTIONS - Never allow children to operate or play with door controls. Keep the remote control (where provided) away from children. - Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. - Test the door’s safety features at least once a month.
6 INSTALLATION INSTRUCTIONS WARNING DO NOT INSTALL THIS OPERATOR BEFORE READING THIS MANUAL CAREFULLY. Note: - Installation of operator must be done by a qualified installer. Door must be properly installed and working smoothly. Remove all door locks prior to installation. - The PRO-J and PRO-H operators have dual output shafts and may be mounted on left (standard) or right hand side of door.
7 3. As a general rule, the door operator should be installed below the drive shaft and as close to the door as possible. The ideal distance between the operator drive shaft and the door shaft is approximately 12” (30cm) to 15” (38cm). The operator may be wall/bench mounted or bracket /shelf mounted. These two mounting configurations are shown below: 4. Mount the operator to the wall, hood or bench with 3/8” bolts, nuts and washers provided or with lag bolts and shields if installation requires it.
9. 8 Carefully re-align sprockets, if necessary and secure keyway and set screws. 10. (For PRO-H models): Install hand chain by wrapping it through chain guard holes and pocket wheel. Allow chain to hang down towards floor. Cut chain and connect so that chain is 2’ to 3’ from the floor. 11. Install chain keeper to wall near hand chain at approximately 4’ from floor. Run disconnect chain through keyhole of chain keeper and cut excess chain links if required. Attach keyring to end of disconnect chain.
9 ELECTRICAL CONNECTIONS THERE ARE 3 POSSIBLE ELECTRICAL CONTROL CONFIGURATIONS FOR THIS OPERATOR: A) Standard relay logic controls (not UL325 2010 compliant, not available in US). Refer to Section A for electrical connections. Refer to electrical drawings inside your operator control box or generic drawings MS100-WW or MS300-WW in the electrical drawings section at the end of this manual. B) Relay logic controls with Interface Module (UL325 (2010) compliant. Refer to Section B for electrical connections.
10 SECTION A: PRO-J, PRO-H Standard relay logic controls (not UL325 2010 compliant, not available in US) CONNECTION OF POWER SUPPLY AND CONTROL STATION POWER WIRING: Use 1-1/8” (2.85 cm) diameter holes for all power wiring. 1. 2. Single phase: Connect single phase power supply to terminals L/L1 (line) and N/L2 on three-pole power terminal strip. Three-phase: Connect three phase power supply to terminals L1, L2 and L3 on three-pole power terminal strip. CONTROL WIRING: Use 7/8” (2.
11 CONNECTION OF A REVERSING EDGE DEVICE AND CONTROL ACCESSORIES 1. 2. Reversing Edge device (must be normally open contact): Note: If the door is controlled by any device or wired in such a manner that the door is not controlled by constant pressure on close then an appropriate reversing edge must be installed. External interlock: Remove jumper between terminals 1 and 2 and wire interlock between these two terminals. 3.
12 SECTION B: PRO-J(M), PRO-H(M) Relay logic controls with Interface Module (UL325 2010 compliant) Operator electrical connections and start-up instructions NOTE: THIS OPERATOR COMES WITH AN INTERFACE MODULE INTEGRATED INTO THE CONTROL CIRCUIT. THE PURPOSE OF THE INTERFACE MODULE IS TO ALLOW FOR FAILSAFE MONITORING OF A MICANAN COMPATIBLE SAFETY DEVICE AS PER UL 325 (2010) REQUIREMENTS.
13 Single phase operators: The operators leave the factory with correct motor and limit shaft direction according to standard door installations. However, for special fire door, thru- wall mounting or other special door applications, the motor direction and limit switch direction may need to be reversed. To reverse the motor rotation, interchange black and white wires going to motor on the reversing contactor.
14 6) Connect safety devices Failsafe feature: A monitored failsafe safety feature is built into the operator. The operator has provisions to connect one primary monitored safety device as well as one or more non-monitored safety device(s). Primary monitored safety device: MICANAN monitored failsafe photo beams or MICANAN compatible monitored failsafe devices must be connected to terminals P1 and P2 if momentary close on pushbutton is required (B2 mode).
15 SECTION C: PRO-J(E), PRO-H(E) Full feature logic board Smart 10.0 (UL325 2010 compliant) Note: The operator is shipped from the factory in the D1 mode setting (constant pressure open and close). The operator should remain in this mode until all connections and limit switch adjustments are completed. POWER WIRING INSTRUCTIONS: Connect primary power supply directly to the separate power terminal strip supplied using any of the 1-1/8” (2.85 cm) diameter holes provided on control box.
16 For 3-phase operators: If door moves in wrong direction, turn off incoming power and reverse any two of the three incoming power supply leads to correct rotation. Press the on board open button again. If door is going in the correct open direction, activate the open limit switch to ensure door stops. If door does not stop, turn off incoming power and interchange any two incoming power lines once again and slide dipswitch #1 to reverse motor direction.
17 Secondary non-monitored safety device(s): A standard 2-wire safety edge, non-monitored photo beams or any other non-monitored reversing devices with a N.O contact can be connected to terminals S1 and S2 as secondary non-monitored safety device. Note: More than one secondary non-monitored safety device can be connected to terminals S1 and S2. Important: Do not remove the resistor that is factory installed across terminals S1 and S2 unless installing a 4-wire electric edge.
18 C2 (Momentary open, constant pressure close) • Open Button: Momentary activation opens the door. When door is closing, momentary activation reverses the door (OPEN OVERRIDE). Momentary contact from mid-stop opens the door to full open position. Constant activation when door is opening, bypass mid-stop if enabled. • Close button: Constant pressure on close. Door will stop when button is released • Stop button: Momentary activation stops the door.
19 • Timer to close: Closes the door from mid-stop or full open. Momentary activation of stop button will de-activate the timer. When door is closing, momentary activation of safety devices will reverse the door to mid-stop (if enabled) or full open and de-activates the timer. Timer resumes its normal operation upon momentary activation of open push button or once the close cycle is completed.
20 MID-STOP SETUP: Mid-stop feature can be used to open the door to a preset point prior to full open position. To Activate mid-stop: 1. Close the door to full close position. 2. Set the selector dial to “Mid-stop” position. “Mid-stop” LED starts blinking. 3. Press open push button. Door opens. Once the door reaches the desired mid-stop position, stop the door by activating stop push button. 4. Set the selector dial to the desired mode of operation.
21 PROGRAMMING THE ON-BOARD RADIO RECEIVER Warning: During programming, door operator will activate. Keep people and objects away from door. 1. 2. 3. 4. 5. 6. 7. 8. Connect power to door operator. Press and release the learn button once. The receiver’s LED will turn on. To program a single button transmitter, press the button on the transmitter. The receiver’s LED will blink twice indicating a successful programming. Press the button on the transmitter once more to confirm operation of the door operator.
22 DIPSWITCH SETUP Dip-switch SEQ/COM Mid-stop timer ON Single button and radio in SEQ mode Timer is enabled from mid-stop only Delay on reverse Delay on reverse is 1.5 seconds OFF Single button and radio in COM mode Timer is enabled from both mid-stop and full open Delay on reverse is 0.5 seconds Motor direction Reverse motor direction Standard motor direction NOTE T or TS mode must be selected to enable a timer for mid-stop Micanan recommends 1.
23 SECTION D: For all operator control types LIMIT SWITCH ADJUSTMENT Adjustment of door travel is done by moving the limit cams on the threaded shaft. The position of the 4 limit switches are factory adjusted and should not be altered.
24 SECTION E: For Operators with Interface Modules or Logic boards INSTALLATION OF MICANAN N-1 OR N-4 PHOTOCELLS Installation Safety Precautions WARNING: MICANAN MK00649 NEMA-1 infrared photo system is for use only with MICANAN logic board operators or relay logic operators equipped with the Micanan failsafe interface module. Use of this device on other than recommended operators can lead to severe or fatal injury. Follow these instructions carefully.
25 34- Using the wing nuts, attach the receiver and transmitter of the photo system to the mounting brackets (with arrow pointing up). Note that the receiver and transmitter can be installed on the left side or right side of the door. Adjust the position of the transmitter and receiver on the slot of the brackets. Secure the receiver and transmitter to the mounting brackets as shown in figure 2. 5- Pair the two white wires and the two white/grey wires together from transmitter and receiver.
3. 4. 5. 6. 7. 26 Using the 8 phillips head screws, attach the receiver and the transmitter to the two mounting plates (Fig 2A). Using the wing nuts, attach the receiver and the transmitter of the photo system to the mounting L-brackets (with arrow pointing up) as shown in Fig 2B. Note that the receiver and transmitter can be installed on the left or right side of the door.
27 CLUTCH ADJUSTMENT 1. 2. 3. 4. Remove cotter pin tapped to pulley. Rotate clutch nut counterclockwise (loosen) until there is insufficient tension to permit clutch to drive door. Gradually tighten clutch nut until the tension on belleville washers is sufficient to permit clutch to drive door smoothly but will allow clutch to slip if door is obstructed. It should be possible to stop moving door by hand if clutch is properly adjusted. Lock clutch nut in place by inserting cotter pin.
28 EMERGENCY MANUAL OPERATION - The PRO-J and PRO-H operators are equipped with an emergency disconnect device with interlocked power cut-out switch to manually operate door in case of emergency. This feature should not be used to manually operate a malfunctioning door. WARNING TO REDUCE THE RISK OF INJURY OR DEATH: DO NOT ATTEMPT TO USE EMERGENCY DISCONNECT SYSTEM WHILE OPERATOR IS RUNNING. POWER TO THE OPERATOR SHOULD BE TURNED OFF PRIOR TO OPERATING DOOR MANUALLY. 1.
29 OPERATOR MAINTENANCE WARNING TO REDUCE THE RISK OF INJURY OR DEATH: DO NOT ATTEMPT TO SERVICE THE OPERATOR UNLESS POWER SUPPLY HAS BEEN DISCONNECTED - Inspect manual function of the door every 3-months. Make sure that door runs smoothly. If door does not manually open or close freely, have a qualified service person make repairs. Do not attempt to electrically operate a malfunctioning door. - Every 3 months: 1. Verify that door area is kept clean.
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CODE PART # DESCRIPTION (PRO-J/JB) 31 PRO-J QTY ** MM00150 MM00152 MM00153 MM00024 ME00001 MG00030 MH00001 MK00004 MJ00006 MG00003 MF00003 MF00004 MO00001 MG00007 MH00006 MM00046 MI00001 ME00018 MI00002 MI00006 MJ00004 MQ00007 MJ00005 MG00014 MG00004 MQ00002 MF00012 MG00012 MH00008 MH00007 MH00013 MH00009 MD00025 MD00111 MD00093 MD00280 MD00243 ME00017 MF00011 MQ00008 MQ00009 MF00046 MM00154 MM00159 MM00158 MF00005 MQ00001 MG00016 MG00008 MK00026 MK00027 MK00028 MK00029 MJ00003 MJ00001 MJ00002 MH00002 M
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33 PRO-H CODE PART # DESCRIPTION (PRO-H/HB) QTY ** MM00150 MM00152 MM00153 MM00024 ME00001 MG00030 MH00001 MK00004 MJ00006 MG00003 MF00003 MF00004 MO00001 MG00007 MH00006 MM00046 MI00001 ME00018 MI00002 MI00006 MJ00004 MQ00007 MJ00005 MG00014 MG00004 MQ00002 MF00012 MG00012 MH00008 MH00007 MH00013 MH00009 MD00025 MD00111 MD00093 MD00280 MD00242 MD00243 ME00017 MQ00020 MF00011 MQ00008 MQ00009 MF00046 MM00154 MM00159 MM00158 MF00005 MQ00001 MG00016 MG00008 MK00026 MK00027 MK00028 MK00029 MJ00003 MJ00001 MJ0
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42 WARRANTY MICANAN SYSTEMS warrants that materials and workmanship are free from defects for a period of two years from the date of invoice. Materials returned to Micanan deemed defective after examination will be returned at the option of Micanan with repaired, new or re-manufactured parts. MICANAN SYSTEMS will not be responsible for any extra charges incurred in the process of returning defective material. All returned material must be received pre-paid or it will not be accepted.
