PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL © COPYRIGHT 2001, MULTIQUIP INC. Tamping Rammer Model MTR-60L Revision #7 (06/26/01) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — MTR-60L — PARTS & OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/478-1244 or 310/537-3700 FAX: 310 - 537-4259 WARRANTY DEPARTMENT 800/421-1244, EXT. 279 or 310/537-3700 FAX: 310 - 537-1173 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 MTR-60L — PARTS & OPERATION MANUAL — REV.
TABLE OF CONTENTS Here's How To Get Help ........................................ 3 Table Of Contents ................................................. 4 Parts Ordering Procedures ................................... 5 Rules For safe Operation ..................................6-7 Operation and Safety Decals ................................ 8 General Information .............................................. 9 MIKASA MTR-60L — Tamping Rammer Specification ....................................................
PARTS ORDERING PROCEDURES n n n n n n n Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! ■ Manufacture does not assume responsibility for any accident due to equipment modifications. This equipment is to be operated by trained and qualified personnel only! This ■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment.
RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine damage may occur. ■ Always service air cleaner frequently to prevent poor combustion and engine damage. ■ Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer. ■ Always store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
OPERATION AND SAFETY DECALS PAGE 8 — MTR-60L — PARTS & OPERATION MANUAL — REV.
GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTR-60L tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work. NOTE Narrow extension shoe accessories are available from MQ.
MTR-60L — SPECIFICATIONS Table1. MTR-60L Rammer Specifications MODEL MTR-60L U.S. (metric) Overall Height 39.5 in. (1,000 mm) Height of Handle Grip 33 in. 37-3/16 in. approx. ( 840-950 mm) Overall Width 25.75 in (400 mm) Over Length 23.62 in (600 mm) Plate Dimensions 11-1/16 x 13 in. (285 x 330 mm) Blows/minute 600 Tamping Area 2,153 ft. ( 200 m2) per hour Impact Force 2,140 lbs./blow (972 kg/blow) Clutch Automatic Centrifugal Operating Weight 135 lbs. (60 kg) Table 2.
MTR-60L — CONTROLS AND COMPONENTS Figure 1. MTR-60L Tamping Rammer Figure 1 shows the location of the controls and components for the MTR-60L Tamping Rammer. The functions of each control is described below: 1. Fuel Tank/Cap – Remove this cap to add fuel. Tank holds .39 gallons (1.5 liters ) unleaded. Mix 32:1 ratio with outboard motor oil. 2. Throttle Lever – Controls engine speed and the tamping action of the rammer. 3. Handle – To operate rammer GRIP handle assembly firmly. 4.
MTR-60L — OPERATION We strongly recommend that you study this Operational Manual. Proper maintenance and operation is essential for long life and durability of your rammer. 1. Before operating 1-1. The rammer should be greased every two weeks (normal use) days. Be sure to use MQ HIGH TEMPERATURE GREASE (PART#GS2). Equivalent greases are Shell Darina or Texaco Thermatex, both have a bentone base with a EP-2 rating.
MTR-60L — OPERATION 3. Operation 3-1. Move the throttle lever (Figure 10) from the “off” to the “on “ position. Make sure that the throttle lever is moved to the fully “on” position (Fig. 10). Operating the rammer at half speeds can result in damage to the clutch or springs. 3-2. The rammer is designed to tamp the ground 550 to 600 times per minute at an engine speed of 4000 rpm. NOTE: Increasing the engine speed above the recommended operating engine speed will not increase the effectiveness of the rammer.
MTR-60L — OPERATION 5-3. MONTHLY (every 200 hours) Clean the fuel filter cup and check all nuts and bolts for tightness. 5-4. STORAGE When storing the rammer for long periods of time, thoroughly drain all fuel from the fuel line, carburetor, and engine. Remove the spark plug and put a few drops of motor oil into the cylinder and crank the engine several times by hand. Clean the outside of the rammer with an oil-moistened cloth. Cover and store in a clean dry place. 6.
MTR-60L — OPERATION Fig. 13 Fig. 14 6-6. Replacement of Pinion Gear: Remove engine (#30P15). Tap on the head of pinion using a hammer to pull out the pinion (#22P15) including 23-26. 7. Speed adjustment 7-1. Idle adjustment 7-1-1 Adjust idle when engine is warm. 7-1-2 With the throttle in a “off” position, adjust idle screw (Fig 12) to approximately 1,200+- 100. 7-2. Pilot adjustment 7-2-1 Turn pilot screw (Fig. 13 ) to closed position. Open approximately one full turn for smooth engine idling. 7-3.
MTR-60L — TROUBLESHOOTING GUIDE TABLE 4. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Spark plug carbon bridged? Replace Spark plug.
MTR-60L — TROUBLESHOOTING GUIDE ENGINE TABLE 4. ENGINE TROUBLESHOOTING (continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Check fuel cap for proper venting. Air taken in through suction line? Check suction line. Dust in rotating part? Clean recoil starter assembly. Spring spring failure? Replace sprial spring.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
MTR-60L — SUGGESTED SPARE PARTS MTR-60L Mikasa Rammer MTR-60L Mikasa Rammer 1 to 3 Units 3 to 5 Units Qty. .... PIN ..................... Description 10 ....... GRS2 .................. Grease, high temp. 3 ......... 0650140031 ....... Spark plug 1 ......... 956300060 ......... Lever, throttle assy. 1 ......... 301010900 ......... Throttle wire 2 ......... 505015060 ......... Nipple, A-grease 1 ......... 301910081 ......... Tank cap assy. 1 ......... 954300390 ......... Fuel cock assembly 10 .......
MTR-60L— NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 20 — MTR-60L — PARTS & OPERATION MANUAL — REV.
MTR-60L— NAME PLATE AND DECALS NAME PLATE AND DECALS NO 1 2 3 5 6 7 10 * * * * * PART NO 920200500 920203290 920201810 920203990 920202630 DCLMTR-60L PART NAME QTY. REMARKS DECAL: MIXED FUEL 1 NPA-50 DECAL: CAUTION READ 1 NPA-329 DECAL: CAUTION 1 NPA-181 DECAL: FUEL SHUT-OFF 1 NPA-399 PLATE, SERIAL NO. 1 CONTACT MQ SERVICE DEPT. W/MODEL & S/N DECAL: MIKASA LOGO 1 NAP-263 KIT, DECAL ................................................... 1 ............ INCLUDES ITEMS W/ * SEE DECAL ILLUSTRATIONS ON PAGE 7.
MTR-60L — CRANKCASE AND ENGINE ASSY. CRANK CASE AND ENGINE ASSY. PAGE 22 — MTR-60L — PARTS & OPERATION MANUAL — REV.
MTR-60L — CRANKCASE AND ENGINE ASSY. CRANK CASE AND ENGINE ASSY. NO. 1 1 2 3 3 4 8 9 10 12 13 14 15 16 19 22 23 24 24 25 26 27 28 30 31 32 33 35 36# 38# 39# 40# 41# 42# 43 44 45 * * * * * * * PART NO.
MTR-60L — CYLINDER GUIDE AND FOOT ASSY. GUIDE CYLINDER AND FOOT ASSY. PAGE 24 — MTR-60L — PARTS & OPERATION MANUAL — REV.
MTR-60L — CYLINDER GUIDE AND FOOT ASSY. GUIDE CYLINDER AND FOOT ASSY. NO. 1 PART NO.
MTR-60L — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. 23-1 23-2 23-3 PAGE 26 — MTR-60L — PARTS & OPERATION MANUAL — REV.
MTR-60L — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. NO. 1 4 5 6 7 9 10 15 18A 18# 19# 20# 21# 22 23 23-1% 23-2% 23-3% 25+ 26 27 28+ 29 31 32 33 34 36+ 37+ 38+ 39 40 42+ 43 44 45 46 47 + * * * * PART NO.
ROBIN EC-08G ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. PAGE 28 — MTR-60L — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08G ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11#+ 12+ 13 14+ 15 16 17 18 19 20 21 22 23 + * * * * * * PART NO. 5801018000 0600200010 0600200020 0440200020 0440179930 0440060010 0105064970 0105060050 5801028000 0105064970 5801501600 1063500103 1293290103 1293500403 0241029990 0650140031 0011406450 002170600 0170069960 0031006000 030206150 0643000101 5809501600 1299900107 PART NAME QTY. REMARKS CRANKCASE COMPLETE .................. 1 ............
ROBIN EC-08G ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 30 — MTR-60L — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08G ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. NO. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 5802008000 5802016001 5802023000 5802500600 5802500700 0565119990 0610120010 0053204201 0200080030 1294170322 5514500100 0230230020 0039310000 030206150 0032005000 030206150 0043105080 0053204201 352010010 PART NAME QTY. REMARKS CRANKSHAFT COMPL ....................... 1 ............BEFORE S/N U-7419 REPLACES EC08A0205A CRANKSHAFT COMPL. ...................... 1 .......
ROBIN EC-08G ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. 19 20 PAGE 32 — MTR-60L — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08G ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 5000841040 1294220103 1294230111 1064280113 1054270111 1294250111 0217060020 5514500000 0200070010 5514500200 0178060010 1294500103 0016506400 0021706000 020106050 0032003000 030206150 0043103050 0149060040 020106050 PART NAME QTY. REMARKS GOVERNOR YOKE .............................. 1 ............REPLACES EC08A4104 GOVERNOR SHAFT 1 GOVERNOR LEVER COMPL. 1 ROD SPRING ........................
ROBIN EC-08G ENGINE — MUFFLER AND BLOWER HOUSING ASSY. MUFFLER AND BLOWER HOUSING ASSY. PAGE 34 — MTR-60L — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08G ENGINE — MUFFLER AND BLOWER HOUSING ASSY. MUFFLER AND BLOWER HOUSING ASSY. NO. 1 2 3 4 5 6 6A 7 7A 8 9 10 11 12 13 14 15 PART NO. 5515501000 5805500100 5515500200 5803023000 EC083102TA 0669900207 0662009720 0043504060 0043304100 0011106200 0566030010 0016706200 0016706160 0031206000 030206150 1507520103 5809501000 PART NAME QTY. REMARKS CYLINDER COVER ............................. 1 ............REPLACES EC05A1110AB BLOWER HOUSING COMPL. ............ 1 ............
ROBIN EC-08G ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. 34 35 PAGE 36 — MTR-60L — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08G ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. NO. 1 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19# 20# 21# 22# 23# 24# 25# 26# 27 31+ 32 33 34 35 * * * * * * * * * * * PART NO.
ROBIN EC-08G ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 38 — MTR-60L — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08G ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 * * * * * * * * * * * PART NO. 5805001000 5805004020 5805004030 1295011008 5805004050 5805004040 5805004110 EC08A05038 5805011020 5809501000 5805001030 EC08A050311 0011006100 0011006140 PART NAME QTY. REMARKS RECOIL STARTER ASSY. ................... 1 ............INCLUDES ITEMS W/ REPLACES EC080501 SPIRAL SPRING .................................. 1 ............REPLACES EC08A05032 REEL ...................
ROBIN EC-08G ENGINE — MAGNETO ASSY. MAGNETO ASSY. PAGE 40 — MTR-60L — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08G ENGINE — MAGNETO ASSY. MAGNETO ASSY. NO. 1 PART NO. 5807002000 1 2 3 4 5 6 5807005001 5807007020 0241069980 0655000140 0043605250 0851029960 * PART NAME MAGNETO COMPL. T. C. I. QTY. 1 REMARKS INCLUDES W/ BEFORE S/N U-7419 REPLACES EC08A0701A MAGNETO COMPL. T. C. I. .................. 1 ............INCLUDES ITEMS W/ FROM S/N U-7419 IGNITION COIL .................................... 1 ............REPLACES EC08A07012 GROMMET .......................................... 1 ............
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 4. PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE MTR-60L — PARTS & OPERATION MANUAL — REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/478-1244 or 310/537-3700 FAX: 310 - 537-4259 WARRANTY DEPARTMENT 800/421-1244, EXT. 279 or 310/537-3700 FAX: 310 - 537-1173 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 MULTIQUIP INC.
