OM-4407 203 236U May 2004 Processes MIG (GMAW) Welding Flux Cored (FCAW) Stick (SMAW) Welding TIG (GTAW) Welding Air Plasma Cutting and Gouging with Spectrum Unit Air Carbon Arc (CAC-A) Cutting and Gouging Description Engine Driven Welding Generator (AC Available On AC/DC Models Only) Trailblazer 301 G Trailblazer DC Visit our website at www.MillerWelds.
From Miller to You Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3. Engine Hazards . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION 8 − MAINTENANCE (Robin EH64-POWERED UNITS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1. Maintenance Label (Robin EH64-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2. Routine Maintenance (Robin EH64-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3. Servicing Air Cleaner (Robin EH64-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom _nd_10/02 Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Marks a special safety message. Means “Note”; not safety related. This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
WELDING can cause fire or explosion. HOT PARTS can cause severe burns. Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding. Protect yourself and others from flying sparks and hot metal.
STEAM AND HOT COOLANT can burn. If possible, check coolant level when engine is cold to avoid scalding. Always check coolant level at overflow tank, if present on unit, instead of radiator (unless told otherwise in maintenance section or engine manual). If the engine is warm, checking is needed, and there is no overflow tank, follow the next two statements. Wear safety glasses and gloves and put a rag over radiator cap.
READ INSTRUCTIONS. Use only genuine MILLER/Hobart replacement parts. Perform engine and air compressor (if applicable) maintenance and service according to this manual and the engine/air compressor (if applicable) manuals. H.F. RADIATION can cause interference. ARC WELDING can cause interference. High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION rom_fre 8/03 Avertissement: Protégez vous et les autres des blessures − lisez et suivez ces précautions. 2-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Identifie un message de sécurité particulier. Signifie NOTA ; n’est pas relatif à la sécurité.
LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou même la mort. Fermer l’alimentation du gaz protecteur en cas de non utilisation. Veiller toujours à bien aérer les espaces confinés ou se servir d’un respirateur d’adduction d’air homologué. Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et NFPA 51B pour les travaux à chaud et avoir de la surveillance et un extincteur à proximité. DES PARTICULES VOLANTES peuvent blesser les yeux.
L’EXPLOSION DE LA BATTERIE peut RENDRE AVEUGLE. Toujours porter une protection faciale, des gants en caoutchouc et vêtements de protection lors d’une intervention sur la batterie. Arrêter le moteur avant de débrancher ou de brancher les câbles de batterie. Eviter de provoquer des étincelles avec les outils en travaillant sur la batterie. Ne pas utiliser le poste de soudage pour charger les batteries ou des véhicules de démarrage rapide.
LE SURCHAUFFEMENT peut endommager le moteur électrique. LIRE LES INSTRUCTIONS. Arrêter ou déconnecter l’équipement avant de démarrer ou d’arrêter le moteur. Ne pas laisser tourner le moteur trop lentement sous risque d’endommager le moteur électrique à cause d’une tension et d’une fréquence trop faibles. Ne pas brancher de moteur de 50 ou de 60 Hz à la prise de 100 Hz, s’il y a lieu. LE RAYONNEMENT HAUTE FRÉQUENCE (H.F.) risque de provoquer des interférences.
SECTION 3 − DEFINITIONS 3-1.
SECTION 4 − SPECIFICATIONS 4-1. Weld, Power, And Engine Specifications Welding Mode Rated Welding Output CC/DC 280 A, 25 V, 100% Duty Cycle CV/DC CC/AC* Maximum Open-Circuit Voltage 300 A, 25 V, 100% Duty Cycle 200 A, 25 V, 60% Duty Cycle Amperage Range In CC Mode 80 50 Voltage Range In CV Mode Generator Power Rating Fuel Capacity 20 − 300 A 10 − 33 V Min − 325 A 75 10 − 34 V Continuous: 9.
US GAL/HR. LITERS/HR. 4-3. Fuel Consumption While Welding 8.51 2.25 7.57 2.00 6.62 1.75 5.68 1.50 ROBIN 4.73 1.25 KOHLER 3.79 1.00 2.84 0.75 1.89 0.50 IDLE − KOHLER AND ROBIN 0.95 0.25 0.00 0.00 0 50 100 150 200 250 300 DC WELD AMPERES AT 100% DUTY CYCLE US GAL/HR. LITERS/HR. 4-4. Fuel Consumption While Using Generator Power 8.51 2.25 7.57 2.00 6.62 1.75 5.68 1.50 ROBIN 4.73 1.25 KOHLER 3.79 1.00 2.84 0.75 1.89 0.50 IDLE − KOHLER AND ROBIN 0.95 0.25 0.00 0.
4-5. Generator Power Curve The ac generator power curve shows the generator power available in amperes at the receptacles. 300 250 10,000 watts AC VOLTS 216 200 150 100 50 0 0 10 20 30 40 50 AC AMPERES 60 70 80 90 Ref. 204 922 4-6. Duty Cycle Duty cycle is the percentage of 10 minutes that unit can weld at rated load without overheating. 100% Duty Cycle at 280 Amperes DC Exceeding duty cycle can damage unit and void warranty. AC output is not available on all Continuous Welding models.
4-7. Stick And MIG Mode Volt-Ampere Curves 70 The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of other settings fall between the curves shown. 60 AC output is not available on all A. CC/AC Stick Mode AC VOLTS 80 models. 50 40 30 20 10 0 0 50 100 150 200 AC AMPERES 250 300 350 B. CC/DC Stick Mode 80 70 DC VOLTS 60 50 40 30 20 10 0 0 50 100 150 200 250 DC AMPERES 300 350 400 450 C.
4-8. TIG Mode Volt-Ampere Curves 80 The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of other settings fall between the curves shown. 70 AC output is not available on all A. CC/AC TIG Mode models. AC VOLTS 60 50 40 30 20 10 0 0 50 100 150 200 250 300 350 AC AMPERES B.
SECTION 5 − INSTALLATION 5-1. Installing Welding Generator Do not weld on base. Welding on base can cause fuel tank fire or explosion. Bolt unit down using holes provided in base. Movement Always securely fasten welding generator onto transport vehicle or trailer and comply with all DOT and other applicable codes. Do not lift unit from end. OR Do not mount unit by supporting the base only at the four mounting holes. Use crosssupports to adequately support unit and prevent damage to base.
5-2. Engine Prestart Checks (Robin EH64-Powered Units) Check all fluids daily. Engine must be cold and on a level surface. Unit is shipped with 10W30 engine oil. Follow run-in procedure in engine manual. This unit has a low oil pressure shutdown switch. However, some conditions may cause engine damage before the engine shuts down. Check oil level often and do not use the oil pressure shutdown system to monitor oil level.
5-3. Engine Prestart Checks (Kohler-Powered Units) Check all fluids daily. Engine must be cold and on a level surface. Unit is shipped with 10W30 engine oil. Follow run-in procedure in engine manual. This unit has a low oil pressure shutdown switch. However, some conditions may cause engine damage before the engine shuts down. Check oil level often and do not use the oil pressure shutdown system to monitor oil level.
5-4. Activating The Dry Charge Battery (If Applicable) Remove battery from unit. 1 5 4 1 2 3 4 5 Eye Protection − Safety Glasses Or Face Shield Rubber Gloves Vent Caps Sulfuric Acid Electrolyte (1.265 Specific Gravity) Well Fill each cell with electrolyte to bottom of well (maximum). 3 Do not overfill battery cells. Wait ten minutes and check electrolyte level. If necessary, add electrolyte to raise to proper level. Reinstall vent caps.
5-5. Connecting The Battery Connect negative (−) cable last. + − Tools Needed: 3/8, 1/2 in Ref. 800 394-C / Ref. 206 422 / Ref. S-0756-D 5-6. Installing Exhaust Pipe Stop engine and let cool. Engine backfire can cause severe burns or other injuries. Do not point exhaust pipe toward control panel. Keep away from exhaust outlet. Point exhaust pipe in desired di- rection but always away from front panel and direction of travel. Tools Needed: 1/2 in 801 681 / Ref.
5-7. Connecting To Weld Output Terminals Stop engine. Do not connect to CC and CV terminals at the same time. AC/DC Models: 1 2 3 Work Weld Output Terminal Stick/TIG (CC) Weld Output Terminal Wire /CV Weld Output Terminal For MIG welding, connect work cable to Work terminal and wire feeder cable to Wire (CV) terminal. For Stick/TIG welding, connect work cable to Work terminal and electrode holder cable to Stick/TIG (CC) terminal.
5-8. Selecting Weld Cable Sizes* Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding*** 100 ft (30 m) or Less 150 ft (45 m) 200 ft (60 m) 250 ft (70 m) 300 ft (90 m) 350 ft 400 ft (105 m) (120 m) Weld Output Terminals Stop engine before connecting to weld output terminals.
5-10. Adjusting Wire (MIG) Weld Puddle Consistency Stop engine and let cool. Stabilizer DC-Z is factory connected to suit most Wire (MIG) welding applications. To change Wire (MIG) weld puddle consistency, proceed as follows: Remove cover and right side panel.
SECTION 6 − OPERATING WELDING GENERATOR 6-1. Front Panel Controls 1 2 3 4 6 7 1 Process/Contactor Switch See Section 6-2 for Process/Contactor switch information. 2 Voltage/Amperage Adjust Switch And Remote Receptacle Use switch to select front panel or remote voltage/amperage control. For remote control, place switch in Remote position and connect remote control to Remote receptacle RC4 (see Sections 5-9 and 6-3). 3 A/V Control Use control to select weld voltage or amperage.
6-2. Process/Contactor Switch On CC/CV Models 1 1 Process/Contactor Switch Weld output terminals are energized when Process/Contactor switch is in an Electrode Hot position and the engine is running. The unit will not return to idle speed when Process/Contactor switch is in a Wire or TIG mode and the remote contactor is on (closure between pins A and B on remote receptacle). Use switch to select weld process and weld output on/off control (see table below and Section 5-9).
6-3. Remote Amperage/Voltage Control 1 Remote Receptacle RC4 Connect optional remote control to RC4 (see Section 5-9). 2 3 Remote Hand Control (Optional) Remote Foot Control (Optional) Engine runs at weld/power speed 1 in Wire and TIG modes whenever a device connected to the remote receptacle makes closure between pins A and B (example:trigger pull on MIG gun). In Example: Process = Stick (Using Remote On/Off) Min = 40 A CC/DC Max = 180 A CC/DC 3 Switch present on AC/DC models only.
SECTION 7 − OPERATING AUXILIARY EQUIPMENT 7-1. Generator Power Receptacles And Circuit Breakers If unit does not have GFCI receptacles, use GFCIprotected extension cord. Generator power decreases as 5 6 weld current increases. 1 240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single-phase power at weld/power speed. Maximum output is 9.5 kVA/kW. 1 2 120 V 20 A AC Duplex Receptacle RC2 3 120 V 20 A AC Duplex Receptacle RC3 RC2 and RC3 supply 60 Hz singlephase power at weld/power speed.
7-2. Optional Generator Power Receptacles 1 If unit does not have GFCI receptacles, use GFCIprotected extension cord. Generator power decreases as weld current increases. Combined output of all receptacles limited to 8 kVA/kW rating of the generator. GFCI Receptacle Option 1 120 V 20 A AC GFCI Receptacles GFCI-2 and GFCI-3 GFCI2 and GFCI3 supply 60 Hz single-phase power at weld/power speed. Maximum output from GFCI-2 or GFCI-3 is 2.4 kVA/kW.
7-3. Wiring Instructions For Optional 240 Volt, Single-Phase Plug (NEMA 14-50P) The plug can be wired for a 240 V, 2-wire load or a 120/240V, 3-wire load. See circuit diagram. 1 7 Current Available in Amperes When wired for 120 V loads, each duplex receptacle shares a load with one half of 240 V receptacle.
SECTION 8 − MAINTENANCE (Robin EH64-POWERED UNITS) 8-1.
8-2. Routine Maintenance (Robin EH64-Powered Units) Note Follow the storage procedure in the engine owner’s manual if the unit will not be used for an extended period. Stop engine before maintaining. See also Engine Manual and Maintenance Label for imRecycle engine fluids. portant start-up, service, and storage information. Service engine more often if used in severe conditions. * To be done by Factory Authorized Service Agent. Every 8 h Check fluid levels. See Section 5-2. Wipe up spills.
Every 200 h Replace fuel filter. See Section 8-6. Change oil filter. See Section 8-6 and maintenance label. Check spark plugs. Replace unreadable labels. Every 500 h Service welding generator brushes and slip rings. Service more often in dirty conditions.* Repair or replace cracked cables. Check valve clearance.* Every 1000 h Blow out or vacuum inside. During heavy service, clean monthly.
8-3. Servicing Air Cleaner (Robin EH64-Powered Units) Stop engine. 1 2 Do not run engine without air cleaner or with dirty element. 1 Wrapper (Foam Element) Wash wrapper with soap and water solution. Allow wrapper to air dry completely. 2 Element Replace element if dirty, oily, or damaged. aircleaner5 1/97 − 803 070 / Ref. 200 017 / S-0759 8-4. Servicing Optional Spark Arrestor (Robin EH64-Powered Units) Stop engine and let cool. 1 Spark Arrestor Screen Clean and inspect screen.
8-5. Overload Protection (Robin EH64-Powered Units) Stop engine. Tools Needed: When a circuit breaker or fuse opens, it usually indicates a more serious problem exists. Contact a Factory Authorized Service Agent. 3/8 in 1 Circuit Breaker CB5 CB5 protects the 24 volt ac output to Remote receptacle RC4. If CB5 opens, 24 volt ac output to RC4 stops. Press button to reset breaker. 2 Fuse F2 (See Parts List) 3 Fuse F6 (See Parts List) 2 F2 is located behind the front panel.
8-6. Changing Engine Oil, Oil Filter, and Fuel Filter (Robin EH64-Powered Units) Stop engine and let cool. 1 Oil Drain Valve 2 Oil Filter Change engine oil and filter according to engine owner’s manual. Close valve and valve cap before adding oil and running engine. Fill crankcase with new oil to full mark on dipstick (see Section 8-1). Oil Check Oil Fill 3 Fuel Filter 4 Fuel Line Replace line if cracked or worn. Install new filter. Wipe up any spilled fuel.
8-7. Adjusting Engine Speed (Robin EH64-Powered Units) 2200 ± 100 rpm 3700 ± 50 rpm After tuning engine, check engine speeds with a tachometer (see table). If necessary, adjust speeds as follows: Start engine and run until warm. Remove wrapper to access speed adjustments. Idle Speed Adjustment Move Engine Control switch to Run/Idle position. 1 3 1 Throttle Solenoid 2 Mounting Screws 3 Idle Speed Screw Loosen mounting screws. Adjust solenoid position so engine runs at idle speed.
SECTION 9 − MAINTENANCE (KOHLER-POWERED UNITS) 9-1. Routine Maintenance (Kohler-Powered Units) Stop engine before maintaining. Recycle engine fluids. See also Engine Manual and Maintenance Label for im- portant start-up, service, and storage information. Service engine more often if used in severe conditions. * To be done by Factory Authorized Service Agent. Every 8 h Wipe up spills. Check fluid levels. See Section 5-3. OIL Full Every 20 h Check and clean spark arrestor screen. See Section 9-4.
9-2. Maintenance Label (Kohler-Powered Units) NOTE Follow the storage procedure in the engine owner’s manual if the unit will not be used for an extended period.
9-3. Servicing Air Cleaner (Kohler-Powered Units) Stop engine. Do not run engine without air cleaner or with dirty element. 1 1 Wrapper (Foam Element) Wash wrapper with soap and water solution. Allow wrapper to air dry completely. 2 Spread 1 tablespoon SAE 30 oil evenly into wrapper. Squeeze out excess oil. 2 Element Replace element if damaged, dirty, or oily. oil aircleaner3 9/00 − 802 772 / Ref. 185 095-A / S-0759 9-4.
9-5. Changing Engine Oil, Oil Filter, And Fuel Filter (Kohler-Powered Units) Stop engine and let cool. 1 Oil Drain Valve 2 Oil Filter Change engine oil and filter according to engine manual. Close valve and valve cap before adding oil and running engine. Full Fill crankcase with new oil to full mark on dipstick (see Section 9-2). 3 Fuel Filter 4 Fuel Line Replace line if cracked or worn. Install new filter. Wipe up any spilled fuel. Start engine, and check for fuel leaks.
9-6. Adjusting Engine Speed (Kohler-Powered Units) After tuning engine, check engine speeds with a tachometer (see table). If necessary, adjust speeds as follows: 2200 ± 50 rpm 3700 ± 50 rpm Start engine and run until warm. Turn A/V control to 10. Remove top cover to access speed adjustments. Idle Speed Adjustment Move Engine Control switch to Run/Idle position. 1 5 2 4 1 Throttle Solenoid 2 Mounting Screws 3 Idle Speed Screw Loosen mounting screws.
9-7. Overload Protection (Kohler-Powered Units) Stop engine. Tools Needed: When a circuit breaker or fuse opens, it usually indicates a more serious problem exists. Contact a Factory Authorized Service Agent. 3/8 in 1 Circuit Breaker CB5 CB5 protects the 24 volt ac output to Remote receptacle RC4. If CB5 opens, 24 volt ac output to RC4 stops. Press button to reset breaker. 2 Fuse F2 (See Parts List) 3 Fuse F6 (See Parts List) 4 F2 is located behind the front panel.
SECTION 10 − TROUBLESHOOTING 10-1. Welding Troubleshooting Trouble No weld output. Remedy Check control settings. Check weld connections. Disconnect equipment from generator power receptacles during start-up. Place V/A Adjust switch in Panel position, or move switch to Remote position and connect remote control to Remote receptacle RC4 (see Sections 5-9 and 6-1). Check and secure connections to Remote receptacle RC4 (see Sections 5-9). Check fuse F1, and replace if necessary (see Section 8-5 or 9-7).
Trouble Lack of high frequency; difficulty in establishing Gas Tungsten Arc Welding arc. Remedy Use proper size tungsten for welding amperage. Reduce leakage of high frequency from torch or work cable (check grounding, remove excessive coils from weld cables, use shorter weld cables, etc.). Check cables and torch for cracked or deteriorated insulation or bad connections. Repair or replace necessary parts. Wandering arc − poor control of arc direction. Reduce gas flow rate. Select proper size tungsten.
Trouble Engine does not start. Remedy Check fuel level (see Section 5-2 or 5-3). Check battery and replace if necessary. Check engine charging system according to engine manual. Have Factory Authorized Service Agent check fuel shutoff solenoid GS1 according to engine manual (GS1 standard on Kohler-powered units; optional on Robin-powered, LP-fueled units). See engine manual. Engine starts but stops when Engine Control switch returns to Run/Idle position. Check oil level (see Section 5-2 or 5-3).
Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
SECTION 11 − ELECTRICAL DIAGRAMS Figure 11-1.
209 625-C OM-4407 Page 47
Figure 11-2.
209 620-B OM-4407 Page 49
SECTION 12 − GENERATOR POWER GUIDELINES NOTE The views in this section are intended to be representative of all engine-driven welding generators. Your unit may differ from those shown. 12-1. Selecting Equipment 1 2 3 Generator Power Receptacles − Neutral Bonded To Frame 3-Prong Plug From Case Grounded Equipment 2-Prong Plug From Double Insulated Equipment Do not use 2-prong plug unless equipment is double insulated. 1 2 3 Be sure equipment has this symbol and/or wording. OR gen_pwr 11/02 − Ref.
12-3. Grounding When Supplying Building Systems 1 1 2 Equipment Grounding Terminal Grounding Cable 2 GND/PE Use #10 AWG or larger insulated copper wire. 3 Ground Device Ground generator to system earth ground if supplying power to a premises (home, shop, farm) wiring system. 2 Use ground device as stated in electrical codes. 3 ST-800 576-B 12-4. How Much Power Does Equipment Require? 1 3 2 1 VOLTS 115 AMPS 4.
12-5.
12-7. Approximate Power Requirements For Contractor Equipment Contractor Hand Drill Circular Saw Table Saw Band Saw Bench Grinder Air Compressor Electric Chain Saw Electric Trimmer Electric Cultivator Elec.
12-8. Power Required To Start Motor 4 1 3 AC MOTOR VOLTS 230 AMPS 2.5 CODE M Hz 60 HP 1/4 PHASE 1 1 2 3 4 2 Motor Start Code Running Amperage Motor HP Motor Voltage To find starting amperage: Step 1: Find code and use table to find kVA/HP. If code is not listed, multiply running amperage by six to find starting amperage. Step 2: Find Motor HP and Volts. Step 3: Determine starting amperage (see example). Welding generator amperage output must be at least twice the motor’s running amperage.
12-10. Typical Connections To Supply Standby Power Properly install and ground this equipment according to its Owner’s Manual and national, state, and local codes. 1 2 Utility Electrical Service 3 Transfer Switch 4 Fused Disconnect Switch (If Required) Welding Generator Output 5 Essential Loads Have only qualified persons perform these connections according to all applicable codes and safety practices. Switch transfers the electrical load from electric utility service to the generator.
12-11. Selecting Extension Cord (Use Shortest Cord Possible) Cord Lengths for 120 Volt Loads If unit does not have GFCI receptacles, use GFCI-protected extension cord.
Notes OM-4407 Page 57
25 SECTION 13 − PARTS LIST 29 Hardware is common and 18 17 33 19−Fig.13-3 34 49 60 48 45 43 44 Figure 13-1. Main Assembly (Kohler Engine Shown) OM-4407 Page 58 52 55 53 56 57−Fig.13-2 2 3 4 5 1 6 58 7 54 8 59 51 50 40 41 9 42 10 46 47 35 11 14 38 15 37 36 16 22 32 28 20 31 27 21 26 30 23 24 not available unless listed.
Item No. Dia. Mkgs. Part No. Description Quantity Figure 13-1. Main Assembly . . . 1 . . . . . . . . . . . . . . 182367 . . . 1 . . . . . . . . . . . . ♦185352 . . . 2 . . . . . . . . . . . . . . 182366 . . . 2 . . . . . . . . . . . . ♦185353 . . . 3 . . . . . . . . . . . . . +205762 . . . 3 . . . . . . . . . . . . . +206758 . . . . . . . . . . . . . . . . . . ♦163175 . . . . . . . . . . . . . . . . . . ♦163167 . . . . . . . . . . . . . . . . . . ♦163174 . . . 4 . . . . . . . . . . . . . . 205605 . . .
Item No. Dia. Mkgs. Part No. Description Quantity Figure 13-1. Main Assembly (Continued) . . . 25 . . . . . . . . . . . . . . 168385 . . Label, Warning Battery Explosion Can Blind . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 26 . . . . . . . . . . . . . +201174 . . Door, Access Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 27 . . . . . . . . . . . . . . 182935 . . Hold Down, Battery . . . . . . . . . . . . . . . . . . . . . . . . . .
Item No. Dia. Mkgs. Part No. Description Quantity Figure 13-1. Main Assembly (Continued) . . . . . . . . . . . . . . . . . . . . 206537 . . . . . . . . . PLG15 . . . 115092 . . . . . . . . . . RC5 . . . . 116045 . . . . . . . . . . PLG7 . . . . 168165 . . . . . . . . . . PLG8 . . . . 177859 . . . . . . . . . . . . . . . . . . . . 202660 . . . . . . . . . . PLG5 . . . . 135556 . . . . . . . . . . . . . . . . . . . . 206123 . . . . . . . . . . . . . . . . . . . *198755 . . . . . . . . . . . . . . . . . .
Hardware is common and not available unless listed. 4 3 7 6 5 2 9 1 8 36 13 10 35 11 34 14 12 33 31 32 30 16 15 17 29 28 18 19 23 24 21 22 25 26 20 27 802 952 Figure 13-2.
Item No. Dia. Mkgs. Part No. Description Quantity Figure 13-2. Panel, Front w/Components (Figure 13-1 Item 57) . . . 1 . . . . . . . . . . . . . . 206854 . . Panel, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 115 440 . . Stand−off, No 6−32 X .625 Lg .250 Hex Al Fem . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 203401 . . Stand−off Support, Pc Card .187 Dia W/P&l .625 . .
Item No. Part No. Description Quantity Figure 13-3. Generator (Figure 13-1 Item 19) . . . 1 . . . . . . . . . . . . +206 406 . . . 2 . . . . . . . . . . . . . . 182092 . . . 3 . . . . . . . . . . . . . . 202346 . . . 4 . . . . . . . . . . . . . . 181143 . . . 5 . . . . . . . . . . . . . . 160566 . . . 6 . . . . . . . . . . . . . . 212161 . . . 7 . . . . . . . . . . . . . . 202771 . . . 8 . . . . . . . . . . . . . . 170861 . . . 9 . . . . . . . . . . . . . . 205725 . . . . . . . . . PLG17 . . . 203387 .
Effective January 1, 2004 (Equipment with a serial number preface of “LE” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co.
Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Zip For Service Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number.
