Axcess Systems Issued February 2007 • Index No. AU/8.
Features and Benefits (Common to all Axcess Systems.) HARDWARE (Standard) Miller’s patented technology allows for any input voltage hook-up (190 – 630 V) with no manual linking. Assures rock-solid, consistent output on fluctuating primary lines. Wind Tunnel Technology™ Circulates air over components that require cooling, not over electronic circuitry, which reduces contaminants and improves reliability in harsh welding environments.
Featured Welding Process Accu-Pulse ® STANDARD pre-programmed Accu-Pulse welding processes include (CV Peak/Background) patented Accu-Pulse, 2 new Taught Peak Voltage Voltage Accu-Pulse programs called Taught Background ™ Accu-Curve™ and Accu-Speed , Voltage conventional MIG and pulsed MIG Fixed current beginning points optimized for the most common CC Ramps steel, stainless steel, aluminum and metal-cored wires, using the Current most common wire diameters Min Current Limit CV Peak CV Background CV Peak an
Axcess Control Panels ® Front Panel Rear Panel 4 5 MADE IN MILLER ELECTRIC MFG. CO., APPLETON, WI 2 6 7 3 1 1. Power Switch 2. Handheld RS-232 Port 3. PC-Communication RS-232 Port (Future use) 4. 5. 6. 7.
Auto-Axcess Control Panels ® 7 8 1 MADE IN 2 3 MILLER ELECTRIC MFG. CO., APPLETON, WI 9 Front Panel 10 11 4 5 12 13 6 14 15 Back Panel 72-pin Harting connector for quick, easy connection to common robot controllers (ABB, Fanuc, and Motoman) with optional adapter cables. Analog robot controls. 16 17 18 19 1. 2. 3. 4. 5. 6. 7. Voltage/Arc Adjust Display Meter Program Display Program # Select Power Switch Process Setup Button Control Knob Wire Speed/Amperage Display Meter 8. 9. 10. 11.
Typical Axcess Installations ® (Semi-Automatic Pulsed MIG or Conventional MIG) The Axcess platform is designed to provide multiple wire feeding configurations suited to the unique needs of modern manufacturing applications and industries. It utilizes many common components to minimize both part and maintenance complexity. All motors operate on 40 VDC provided by the Axcess power supply and have a wire feed speed range of 50–1400 inches per minute. A common operator interface is used on all (see page 4).
3 ROI (Remote Operator Interface) Options ROI does NOT include AA-40GB Wire Drive Motor Assembly, Motor Control Cable or DeviceNet Interconnecting Feeder Control Cable. These must be ordered separately. MIG gun (required, order separately). Auto ROI back panel showing connections for input and output signals. Dual ROI Single ROI Single ROI #195 238 Dual ROI #195 433 The ROI allows the Axcess power supply, wire drive motor assembly and operator interface (ROI) to be located in three separate places.
Typical Auto-Axcess Installation ® (Robotic/Automation Pulsed MIG or Conventional MIG) The Auto-Axcess platform is designed to bring the benefits of digital control technology to manufacturers who currently use analog robot control. When combined with a Smart Cable (#300 012) and AA-40GB wire drive motor assembly the Auto-Axcess will automatically reconfigure itself to function as a semi-automatic, thereby providing for single asset management and simplicity.
Palm OS® Based Software Options Palm Convenience Package ™ (Axcess File Management and WaveWriter software not included) WaveWriter Wave Shaping ™ (required Palm Handheld not included) #195 517 Includes a compatible Palm handheld loaded with Service Pak software and a Palm™ serial cable that connects the Palm and Axcess®. ™ #195 250 (Includes Palm™ serial cable and expansion card) Note: Palm model may vary and Axcess File Management and WaveWriter software are sold separately.
Genuine Miller Accessories DeviceNet Interconnecting Feeder Control Cables #195 240 5 ft (1.5 m) #195 241 10 ft (3 m) #195 242 25 ft (7.6 m) #195 243 50 ft (15.2 m) These specially designed EMI (Electrical Magnetic Interference) protected and shielded feeder control cables are required, but not included with Axcess feeders or ROI. Determine length needed and order separately. Wire Reel Assembly #108 008 Spool Covers #057 607 Motor Control Cables #300 097 20 ft (6.
Drive Roll Kits (Order from Miller Service Parts.) Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include 4 drive rolls, the necessary guides and feature an anti-wear sleeve for the inlet guide. Wire size “V” groove for hard wire “U” groove for soft wire or soft-shelled cored wires “V” knurled for hard-shelled cored wires “U” cogged for extremely soft wire or softshelled cored wires (i.e., hard facing types) .035 in (0.
Ordering Information Semi-Automatic Equipment Options Learn More at MillerWelds.com/AMS Stock No. Description Qty.
CP-302 Quick Specs Issued May 2007 • Index No. DC/13 MIG Welding Power Source Industrial/Heavy Industrial Applications Processes Light Fabrication Automotive Furniture Agricultural Truck Body/Metal Fabrication Small Equipment Manufacturing MIG (GMAW) Flux Cored (FCAW) Input Power Rated Output 3-Phase Power 300 A at 32 V, 100% Duty Cycle 390 A at 32 V, 60% Duty Cycle Max. Open-Circuit Voltage Weight 332 lb (151 kg) 14 – 44 CP-302 MIGRunner™ comes complete in one box. See page 4 for details.
Specifications (Subject to change without notice.) Rated Output 300 A at 32 V, 100% Duty Cycle 390 A at 32 V, 60% Duty Cycle Open-Circuit Voltage Amps Input at Rated Output, Three-Phase, 60 Hz 200 V 230 V 460 V 575 V KVA KW Dimensions Net Weight 14 – 44 38 33 16.5 13.0 13.1 12.3 1.1* .95* .48* .38* .38* .
Genuine Miller Accessories Industrial MIG Kit #195 197 Includes 15 ft (4.6 m), 2/0 power cable and work lead with clamp, regulator/flow meter with 15 ft (4.6 m) gas hose, 15 ft (4.6 m) MIG gun and consumable kit. Standard Running Gear #042 886 The large 10 in (254 mm) rear wheels and 5 in (127 mm) front casters on this running gear provide excellent mobility on the shop floor, making it easier to move the power source. Very easy to install. Handles double as weld cable holder.
CP-302 MIGRunner Components CP-302 MIGRunner ™ #907 050 200/230/460 V #907 073 575 V Comes Complete With: CP-302 power source 22A wire feeder Bernard® Q™-Gun 15 ft (4.6 m) .035/.045 in contact tips .035/.045 in reversible drive rolls Regulator/flow gauge with gas hose Work cable and power cord Factory-installed running gear/ cylinder rack Ordering Information Equipment and Options Stock No. Description CP-302 #903 786 #903 521 200/230/460 V, 60 Hz 575 V, 60 Hz Qty.
Delta-Fab System Industrial Applications Delta-Fab Input Power Rated Output Heavy-to-Light Fabrication Quick Specs Processes 3-Phase, 230/460/575 V 375 A at 100% Duty Cycle 450 A at 60% Duty Cycle MIG (GMAW) with mild steel, flux cored, stainless steel, and aluminum wires Voltage 10 – 45 V Weight 374 lb (170 kg) Issued January 2006 • Index No. DC/15 MIG Welding Power Source 24A Wire Feeder Input Power 24 VAC / 7 A Electrode Wire Diameter Capacity .023– 3/32 in (0.08 – 2.
Delta-Fab Specifications Rated Welding Output Voltage Range DC 375 A at 35 VDC, 100% Duty Cycle 10 – 45 (Subject to change without notice.) Amps Input at Rated Load Output, 60 Hz, Three-Phase 230 V 460 V 575 V KVA KW 69 4* 34.5 2* 27.5 1.6* 27.5 1.61* Net Weight Dimensions 17.5 0.46* H: 30 in (762 mm) (including lift eye) W: 23 in (585 mm) D: 30-1/2 in (775 mm) (including strain relief) 374 lb (170 kg) *While idling. Certified to both the Canadian and U.S. Standards for welding equipment.
Drive Roll Kits Select drive roll kits from chart below according to type and wire size being used. Kit includes (4) drive rolls and inlet guide. Wire size .023/.025 in (0.6 mm) .030 in (0.8 mm) .035 in (0.9 mm) .040 in (1.0 mm) .045 in (1.1/1.2 mm) .052 in (1.3/1.4 mm) 1/16 in (1.6 mm) .068/.072 in (1.8 mm) 5/64 in (2.0 mm) 3/32 in (2.
Genuine Miller Accessories Carrying Handle #193 762 For lifting and moving feeder. (Continued) Hanging Bail #058 435 Suspends feeder over the work area. Reel Cover #058 256 For 60 lb (27.2 kg) coil. Hanging Bail Extension Cords #122 973 25 ft (7.6 m) #122 974 50 ft (15 m) #122 975 75 ft (23 m) Used to extend interconnecting cords. Spool Adapter #047 141 For use with 14 lb (6.4 kg) spool of Lincoln self-shielding wire. Spool Cover Spool Cover #057 607 For 12 in (304 mm) spool.
Deltaweld Series Issued May 2007 • Index No. DC/16.
® Deltaweld 302/402 Specifications Rated Output 300 A at 32 VDC, 100% Duty Cycle Voltage Range Max. OpenRecommended Circuit Welding Range Voltage 10–32 V 15 – 32 V 44 VDC (Subject to change without notice.) Amps Input at Rated Output, 50/60 Hz 200 V 230 V 380 V 400 V 440 V 460 V 575 V KVA KW 48 42 27 25 23 21 17 16.9 12.
® Deltaweld 452/602 Specifications Rated Output 450 A at 38 VDC, 100% Duty Cycle Voltage Range Max. OpenRecommended Circuit Welding Range Voltage 10 – 38 V 15 – 38 V (Subject to change without notice.) Amps Input at Rated Output, 50/60 Hz 200 V 230 V 380 V 400 V 440 V 460 V 575 V KVA KW 44 VDC 72 63 39 37 33 32 25 25.1 21.
® Deltaweld 652/852 Specifications Rated Output 650 A at 44 VDC, 100% Duty Cycle (Subject to change without notice.) Voltage Range Recommended Welding Range Max. OpenCircuit Voltage Amps Input at Rated Output, 50/60 Hz 230 V 380 V 400 V 440 V 460 V 575 V KVA KW Dimensions 10–44 V 15 – 44 V 33 VDC 96 34.2 H: 30 in (762 mm) including lift eye W: 23 in (585 mm) D: 38 in (966 mm) including strain relief 58 54 50 48 38 38.
Genuine Miller Options Air Filter Kit #042 939 Field Reusable air filter helps protect internal components from dust and dirt, reducing need for maintenance and providing extended service life. Easily attaches and detaches from front of the power source. Ground Current Sensor #195 048 Field Disables power source if weld current is present on primary ground. Genuine Miller Accessories Water Coolant Systems For more information, see Miller Coolant Systems Lit. Index No. AY/7.2.
Genuine Miller Accessories (Continued) Wire Feeders 70 Series Single Wire Models S-74S #195 057 S-74D #195 058 S-74D #195 058-01-1 High Speed S-74DX #195 059 S-74DX #195 059-01-1 High Speed Dual Wire Models D-74S #195 060 D-74D #195 061 D-74DX #195 062 Heavy-duty, industrial, constant-speed 24 VAC semiautomatic wire feeders in single and dual models, with available digital meters. Ideal for high-duty-cycle MIG welding (GMAW) and Flux Cored welding (FCAW).
Notes 7
Ordering Information Equipment and Options Stock No.
Invision 456P Issued January 2005 • Index No. DC/20 ™ Quick Specs MIG Welding Power Source Heavy Industrial Applications Processes Construction Shipbuilding Railroad Manufacturing Fabrication Repair Shops MIG (GMAW)/Pulsed MIG (GMAW-P)* Flux Cored (FCAW) Air Carbon Arc Cutting and Gouging (CAC-A) Input Power Requires 3-Phase Power Output Power 10 – 38 V, 5 – 600 A Weight Net: 118 lb (53.5 kg) Ship: 129 lb (58.5 kg) The Power of Blue .
Specifications Input Power Rated Output ThreePhase 450 A at 38 VDC, 100% Duty Cycle (Subject to change without notice.) Voltage Range in CV Mode Amperage Range in CC Mode Max. OpenCircuit Voltage Amps Input at Rated Load Output, 60 Hz 230 V 400 V 460 V 575 V KVA KW 10 – 38 V 5 – 600 A 95 VDC 50.8 31 27.8 24.4 21.2 19.2 565 A at 43 VDC, 60% Duty Cycle Dimensions Weight H: 17 in (432 mm) W: 14-1/2 in (368 mm) D: 26 in (660 mm) 118 lb (53.5 kg) Certified to both the Canadian and U.S.
Genuine Miller Accessories Optima™ #043 389 A multipurpose, microprocessor-based pulse control for both synergic MIG (wire welding or GMAW) or manual MIG pulsing. Use this control with Invision 456 power sources and any Miller wire feeder, including automatic feeders and spool guns. Includes a 25 ft (7.6 m) cord with 14-pin plug. Extension Cords for Optima #043 725 25 ft (7.6 m) #043 726 50 ft (15.2 m) #043 727 75 ft (22.
Genuine Miller Accessories (continued) Water Coolant Systems Roughneck ® C-Series MIG Guns See Lit. Index No. AY/17.0. For more information, see the Miller Coolant Systems literature sheet, Index No. AY/7.2. Ironmate™ Flux Cored Guns See Lit. Index No. AY/16.0. FC-1260 #195 732 10 ft (3 m) #195 729 15 ft (4.6 m) FC-1260LM #194 912 10 ft (3 m) #194 911 15 ft (4.6 m) FC-1150 #194 864 10 ft (3 m) #194 863 15 ft (4.6 m) Coolmate™ V3 #043 009 115 VAC For use with water-cooled torches rated up to 500 amps.
Invision 354MP/456MP Issued Aug. 2007 • Index No.
Invision 354MP Specifications ™ (Subject to change without notice.) Rated Output Rated Output at 60% Duty Cycle Voltage Range in CV Mode Amperage Range in CC Mode Max. OpenCircuit Voltage RMS Amps Input at Rated Load Output, 60 Hz 3-Phase at NEMA Load Voltages and Class I Rating 230 V 400 V 460 V 575 V KVA KW Dimensions Three-Phase 300 A at 32 VDC 10 – 35 V 5 – 400 A 90 VDC 30.5 17 18.9 15.2 12.2 11.6 Single-Phase 225 A at 29 VDC (Non-pulse applications) 47.4 — 24.5 — 11.3 7.
Invision 456MP Specifications ™ Rated Output Voltage Rated Output at Range in 100% Duty Cycle CV Mode Three-Phase 450 A at 38 VDC 10 – 38 V (Subject to change without notice.) Amperage Range in CC Mode Max. OpenCircuit Voltage RMS Amps Input at Rated Load Output, 60 Hz 3-Phase at NEMA Load Voltages and Class I Rating 230 V 400 V 460 V 575 V KVA KW Dimensions 5 – 600 A Stick 95 VDC 50.8 31 27.8 24.4 21.2 19.2 Weight H: 17 in (432 mm) Net: 118 lb W: 14-1/2 in (368 mm) (53.
Genuine Miller Accessories Protective Cover #195 478 Mildew and water resistant, odor-free cover protects your machine’s finish. For 300/350 A inverters: XMT, Maxstar, Invision and Dynasty. Invision™ Cylinder Cart #042 537 Has adjustable handles and is slanted for convenient access to power source front panel controls. Carries two 160 lb (72.6 kg) gas cylinders, or one gas cylinder and one coolant system for TIG (GTAW) welding. Feeder mounted to tray above power source.
Wire Feeders SuitCase 8RC #194 938 SuitCase™ 12RC #194 940 Lightweight, portable wire feeder for a variety of wires up to .062 in. Holds up to an 8 in (8RC) or 12in (12RC) spool of wire. Operates using 14-pin control receptacle. See Lit. Index No. M/6.5. ™ 70 Series S-74S #195 057 S-74D #195 058 Wire feeder features Posifeed™ wire drive assembly and handles a variety of wires up to 1/8 in. See Lit. Index No. M/3.0.
Typical Systems for Invision 354MP ™ Aluminum System Invision 354MP #903 593 XR-Control Wire Feeder #181 538 XR-A Edge 30 ft Gun #181 535 XR-W Edge 30 ft Gun #181 532 Steel and Stainless Steel System Invision 354MP #903 593 SuitCase 12RC Feeder #194 940 Note: Guns are available in other lengths. Typical Systems for Invision 456MP ™ Aluminum System Invision 456MP #903 725 XR-Control Wire Feeder #181 538 XR-W Edge 30 ft Gun #181 532 Note: Guns are available in other lengths.
Package Components Invision™ 354MP MIGRunner™ #907 051 Comes Complete With: Invision 354MP S-74D wire feeder Roughneck™ C-4015 gun Consumables .035 and .
Ordering Information Equipment and Options Stock No. Description Qty. Invision™ 354MP #903 593 #903 593-01-1 #903 756 #907 057 208-230/460 VAC with Auto-Link® 208-230/460 VAC with Auto-Link® and Aux. Power 400 VAC with Aux. Power and CE 575 VAC Invision™ 354MP MIGRunner #907 051 208-230/460 VAC with Auto-Link®.
Invision 350 MPa System Issued Nov. 2007 • Index No. DC/23.5 ™ Quick Specs Heavy Industrial Applications Invision 350 MPa Processes Invision 350 MPa Railroad Truck/Trailer Manufacturing Light Gauge and Tube Lawn and Garden Equipment Recreational Vehicles MIG (GMAW)/Pulsed MIG (GMAW-P) Flux Cored (FCAW) Air Carbon Arc Cutting and Gouging (CAC-A) (1/4 in carbons max.
Specifications (Subject to change without notice.) Input Power Rated Output at 60% Duty Cycle Voltage Range in CV Mode Amperage Range in CC Mode Max. OpenCircuit Voltage Amps Input at Rated Load Output, 60 Hz, 208 V 230 V 400 V 460 V 575 V KVA KW ThreePhase 350 A at 34 VDC 10 – 38 V 5 – 425 A 75 VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6 SinglePhase 300 A at 32 VDC 10 – 38 V 5 – 425 A 75 VDC 60.8 54.6 29.7 24.5 19.9 11.7 11.
Control Panel The Invision™ 350 MPa and S-74 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG welding applications for industrial manufacturing. MPa 6 1 OUTPUT ON Setup 2 3 4 7 8 9 Arc Control Process Wire/Gas 5 10 SETUP 1. 2. 3. 4. 5. 6. 7. Output ON Indicator Light Left Display Voltage Indicator Arc Length Indicator Wire Feeder Receptacle Adjustment Control Right Display 8. Setup Indicator 9. Amperage Indicator 10.
S-74 MPa Single Feeder Features Posifeed™ Wire Drive Assembly Features (Synergic Pulsed MIG when connected to the Invision 350 MPa) 24 VDC high-torque, permanent-magnet motor. Quick-change drive rolls. Quick-release, calibrated drive-roll pressure adjustment arm allows drive roll change without losing spring preload setting. Four sealed ball bearing all-gear-driven drive-roll carriers for smooth, positive and accurate wire feed with long uninterrupted service life.
Invision 350 MPa System Components ™ Invision™ 350 MPa MIGRunner ™ #907 398 Comes Complete With: Invision 350 MPa power source S-74 MPa wire feeder Bernard® Q™-Gun Consumables .035/.045 in drive roll kit NEW! Industrial MIG 4/0 Kit with Dinse Connector MIGRunner Cart with cylinder rack Bottom tray will hold optional Coolmate 3 (sold separately) Invision™ 350 MPa Stationary Package #951 113 Comes Complete With: Invision 350 MPa power source S-74 MPa wire feeder Bernard® Q™-Gun Consumables .035/.
Genuine Miller Accessories Running Gear Wire Feeders/Guns MIGRunner ™ Cart #195 445 Small footprint and easily maneuverable, with cylinder rack low enough that you do not have to lift bottles. Industrial MIG 4/0 Kit with Dinse Connector #300 405 This useful pulse-ready MIG kit can be purchased separately. Includes Smith® flowmeter/regulator with 10 ft (3 m) gas hose, 10 ft (3 m) 4/0 feeder weld cable with Dinse connector on one end and a lug on the other, 15 ft (4.
Genuine Miller Accessories (continued) WC-24 Weld Control #137 549 Designed for use with Miller CV power sources supplying 24 VAC and 14-pin receptacles. For use with Spoolmatic 30A spool gun. 22A #193 066 Simple, reliable, 24 VAC constant-speed semiautomatic wire feeder, best suited for small diameter wires. Accommodates up to 60 lb (27.2 kg) spool of welding wire when using optional wire reel assembly. Comes with FREE Bernard® Q™-Gun! See Lit. Index No. M/11.0.
Ordering Information Power Source and Options Stock No. Description Invision™ 350 MPa #907 397 #907 397-01-1 208 – 575 VAC with Auto-Line™ 208 – 575 VAC with Auto-Line™ and Auxiliary Power Invision™ 350 MPa System Qty.