antiquary 1977 FORM: OM-410G Effective with Serial No. HGO81707 MODEL STOCK NO. SEA-200 60 Hz 900 435 A EA-200E 60 Hz 900 447 A EA-200L 60 Hz 200 441 A EA-200L 50 Hz 901281 A EA-200LE 60 Hz 900 450 A EA-200LE 80 Hz 801 349 MODESTO NGO, AERIALIST NO, BATE PURCHASED OWNER’'S MANUAL MILLER ELECTRIC MFG. CO. APPLETON, WISCONSIN, USA 548 NASA CODE NO.
S——— [ ABLE OF CONTENTS Section No. Page No. SECTION 1~ SAFETY RULES FOR OPERATION OF ARC WELDING POWER SOURCE 1. Introduction 2. General Precautions -3 Arc Welding 4. Standards Booklet index SECTION 2 — INTRODUCTION 2-1. General 2.2 Receiving Handling 2+ 3. Description . 2.4, Safety . wo ;o SECTION 3 INSTALLATION 31. Location 32. Generator Chassis Ground 33 Welding Output Connections oo SECTION 4 — ENGINE PREPARATION . Lubrication Readying New Battery For Service .
Section No. . ! Page No. SECTION 8— GENERATOR MAINTENANCE 81. General Collector Ring Brushes 11 83. Welding Cables 11 SECTION 9 ~ ENGINE MAINTENANCE 91, Lubrication Cleaning the Engine 12 83.
wem SECTION 1-SAFETY RULES FOR OPERATION OF ARC WELDING POWER SOURCE mmm 1. 12 INTRODUCTION We learn by experience. Learning safety through personal experience, like a child touching & hot stove is harmful, wasteful, and unwise. Let the experience of others teach you.
m Use pressure charts available from your supplier} for safe and efficient, recommended pressures settings on regulators. Check for teaks on first pressurization and regularly thereafter. Brush with soap saturation fearful of ivory Liguid® or equivalent per halon of water. Bubbles indicate freak. Oneal off Soapy watt techs test; dried sow is combustible, User Responsibilities Remove leaky or defective equipment from service immediately for rapier.
Page 4 2. Electrode Holders Fully insulated electrode holders should be used, Do NOT use holders with protruding screws. 3. Connectors Fully insulated lock-type connectors should be used to join welding cable tenths, 4. Cables Frequent inspect cables for war, cracks and damage IMMEDIATELY REPLACE those with excessively wor or discombobulation to avoid possibly lethal shock from bared cable. Cables with damaged areas may be teed to give resistance equivalent 1o original Gable.
SECTION 2 INTRODUCTION s s Amperes Amperes | Open. Weight Output 100% | Molding | Circuit Current Dimensions | {Founds] #dote Duty Cycle | Range | Voltage | Adjustment Power incest | Nt | Hip Welding Generator Only 270 520 116 Volts ) ) DG Power While Welding Generator With .
& SECTION 3 INSTALLATION A 31. *25% o0 moats with telecaster start LOCATION {Figure 3-) A proper installation site should be selected for the welding generator if the unit is to provide dependable service, and remain relatively maintenance farm. H this unit is to be operated indoors, it showed be located in a piece whets the exhaust fums from the engine can bo canted aut of the building, Failure to campy with props venting may result Ih serious .
%g MATADOR 024-4 Figure 3-3. Jack Plug Installation 3. Place the steel tie wire {Sen item A Figure 3-3} approximately 174 inch trim tha end of the insulation. 4. Make a half turn around the cable bringing the loped ends of the tie quite together. 5. Desert a rod of approximately 3/8 inch diameter through the two looped en xis of the tie wire, 6. Twist the tie wire (Bl unit] the entire tis wire is wised snd is tight around the insulation of the welding cable, 7. Clip off the looped ends of the the wire. 8.
43. Page 8 [ o worn nis PRI POW KR 47 100% BTy T Figure 4-2. Fuel Consumption Chart READYING NEW BATTERY FOR SERVICE (Electric Stael Models Only} IMPORTANT Do not attempt to operate the engine without the battery connected. Also, do not attempt to remove Ig the aging i running, the battery wi 1 Wet Charged Battery B-006 345 Tha wet charged battery is shipped with the electrolyte solution added and normally in an operational status.
ELECTRODE & WORK RECEPTACLES (Figure 5-1) The five ELECTRODE and three WORK receptacles provide fifteen amperage ranges changing from 46 to 225 amperes.
5.8. 57, 120 VOLTS AC DUPLEX RECEPTACLE (Figure Giant Modes Only} The duplex 120 VOLTS AC receptacle, located on the front control panel, will provide 8 total of 26 amperes of 120 volts 60 Hertz power, Whenever this receptacle is to be used, the engine must be operating 8t power rpm and the WELD/ POWER Switch must be in the POWER petition, VOLT-AMPERE CURVES (Figure 5.
72, 7-3. 81. 4. The WELD/POWER switch may be in either the WELD or POWER position (prows plant medals only. B, On models without electric start, give s quick steady pull on the starter rope. For models with electric start, place the Starter Switch in the START position. 6, Once the engine has started, reassure the Starter Switch to the AUN position and slowly push the Choke Control ward, 7. Ali aw the engine to run for & few minutes before applying 2 load.
oit, Premium heavy duty off, manufactured by any one of the major ail companies, should be used ss @ replacement oil. Table 91 gives a list of recommended grades of oil 1o use to keep olf level up during berks-in and ta use after the break-in qil is drained. The oit capacity of the engine is 3-1/2 quarts. Check the dip stick 10 make sure oil level is ups Lo the required operating level. inspection and service, engine allure caused by neglect can be avoided.
Quantity Model Weld Weld/Power 200 | 200E | 2061 | 200LE] 2000 | Z00LE Item Dia. Factory Manual] Electric) Manual] Bactria Manual | Electric No. Mk gs. Part No. Description Start | Start | Start | Stern | Start | Start Figure A Main Assembly 1 004 648 CABLE, battery negative Bart 003426 BATTERY, 12 vols 30 amp 004 847 CABLE, battery positive 004776 GUARD, terminal battery 035 141 COVER, top 036778 COVER, top {used with 015 670 TANK, fuel {consisting 015721 | CAP, fuel tank 014851 STRAP, mounting fuel tank .
Quandary *Recommended Spare Parts. Noel aid Welder 60 Hz. 50 Hz_ 206 | 2008 | 2000 [200LE | 2001 [ 20008 stem Bia. Factory ElsotrigManual | Electric No. Mk gs. Parting. Description Start | Start | Stern | Start | Stare | Sears Figure A Main Assembly {Cont'd} 29 602218 WASHER, lock steel split 601880 NUT, stew! hex jam 17213 AC-Z 035434 REACTOR 030841 RESISTOR, WW adj 78 watt 4 ohm 035138 BASE . ...l Figure B PANEL, front with components {See Paged) 039608 PLUG, jack red {consisting W18 PLUG Jack 019833 .
Quantity Hem Oia. Factory Model Nao. Miss. Part No. Description Weld |Weld/Powear Figure B Panel, Front With Components {See Fig. A Page 3 fem 34} 61 039826 RECEPTACLE, jack plug black {consisting of) 038 786 . NUT, terminal black 1 1 83 010191 . WASHER, flat interfile /8 ID x 1-1/4 604668 . NUT, steel self locking hex 020018 | RECEPTACLE, jack plug 1 1 88 601881 . NUT, steal hex jam 1 1 67 035142 PANEL, front 1 1 68 039 801 RECEPTACLE, jack plug black (con ting 601881 . NUT, steel hex jam 1 1 70 038198 .
stem Dia, Factory No. Mk gs. Part No. Wald Quantity Mode! Watchtower Description 200 Manual Start 200E Electric Start 200L | 200LE | 200L | 200LE Manual | Metricate | Dustman | Electric Stare | Ste | Swat | Tort Figure C Generator Assembly (See Fig. A Page 2 fem 25} a1 014376 WRAPPER, stater **085 167 ROTOR ASSEMBLY, generator {consisting 024617 . RING, retaining 024 800 . BEARING, ball 602348 | KEY, 6804680 . SCREW, cap steel hex hd 802 211 .
Quantity Mods Weld Weld/Power 200 | 2008 [ 2000 | 200LE | 200L | 200LE firm Dia. Factory Manual Electrician | Electrification dielectric No. Mk gs, Part No, Description Start § Start § Start | Wart | Start | Starr Figure C Generator Assembly {See Fig.
