Published Manual Number/ECN: MAI30VXXAE/2011093A • Publishing System: TPAS • Access date: 2/22/2011 • Document ECN's: Latest Available Installation— 30015 and 30022 Cxx, Jxx, Txx, Vxx Rigid Washer-Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read About the Manual Identifying Information on the Cover—The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine.
Table of Contents for MAI30VXXAE/2011093A 30015 and 30022 Cxx, Jxx, Txx, Vxx Rigid Washer-Extractors Page Description Document/ECN 1 2 3 8 Limited Standard Warranty How to Get the Necessary Repair Components Safety—Rigid Washer Extractors About the Forces Transmitted by Milnor® Washerextractors Understanding the Tag Guidelines Understanding the Tag Guidelines Understanding the Tag Guidelines Avoiding Damage from Allied Remote Chemical Delivery Systems BMP720097/2008272A 10 13 16 20 25 26 30 35 37 39
PELLERIN MILNOR CORPORATION LIMITED STANDARD WARRANTY We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation.
How to Get the Necessary Repair Components BIUUUD19 (Published) Book specs- Dates: 20081231 / 20081231 / 20081231 Lang: ENG01 Applic: UUU How to Get the Necessary Repair Components This document uses Simplified Technical English. Learn more at http://www.asd-ste100.org. You can get components to repair your machine from the approved supplier where you got this machine. Your supplier will usually have the necessary components in stock. You can also get components from the Milnor® factory.
Safety—Rigid Washer Extractors BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060322 Lang: ENG01 Applic: RUU Safety—Rigid Washer Extractors 1. General Safety Requirements—Vital Information for Management Personnel [Document BIUUUS04] Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or changes to the machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death.
Safety—Rigid Washer Extractors 1.1. Laundry Facility—Provide a supporting floor that is strong and rigid enough to support–with a reasonable safety factor and without undue or objectionable deflection–the weight of the fully loaded machine and the forces transmitted by it during operation. Provide sufficient clearance for machine movement.
Safety—Rigid Washer Extractors WARNING 2 : Entangle and Crush Hazards—Contact with moving components normally isolated by guards, covers, and panels, can entangle and crush your limbs. These components move automatically. • Do not remove guards, covers, or panels. • Do not reach into the machine housing or frame. • Keep yourself and others off of machine. • Know the location of all emergency stop switches, pull cords, and/or kick plates and use them in an emergency to stop machine motion. 3.
Safety—Rigid Washer Extractors 4. 4.1. 4.1.1. Safety Alert Messages—Unsafe Conditions [Document BIUUUS14] Damage and Malfunction Hazards Hazards Resulting from Inoperative Safety Devices DANGER 7 : Entangle and Sever Hazards—Cylinder door interlock—Operating the machine with a malfunctioning door interlock can permit opening the door when the cylinder is turning and/or starting the cycle with the door open, exposing the turning cylinder.
Safety—Rigid Washer Extractors 4.2. 4.2.1. Careless Use Hazards Careless Operation Hazards—Vital Information for Operator Personnel (see also operator hazards throughout manual) WARNING 14 : Multiple Hazards—Careless operator actions can kill or injure personnel, damage or destroy the machine, damage property, and/or void the warranty. • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service.
BIWUUI02 (Published) Book specs- Dates: 20001108 / 20001108 / 20100609 Lang: ENG01 Applic: WUU About the Forces Transmitted by Milnor® Washer-extractors During washing and extracting, all washer-extractors transmit both static and dynamic (cyclic) forces to the floor, foundation, or any other supporting structure. During washing, the impact of the goods as they drop imparts forces which are quite difficult to quantify.
About the Forces Transmitted by Milnor® Washer-extractors rigidity (i.e., a natural or resonant frequency many times greater than the machine speed with a reasonable factor of safety); otherwise, the mentioned 360º rotating sinusoidal RMS forces can be multiplied and magnified many times.
BIUUUI02RC (Published) Book specs- Dates: 20110131 / 20110131 / 20110131 Lang: ENG01 Applic: RMC Understanding the Tag Guidelines for the Models Listed Below 30010CGE 30022C4T 30015C4A 30015C4E 30015C4T 30015CGE 30022C4A 30022C4E Several installation guidelines and precautions are displayed symbolically, on tags placed at the appropriate locations on the machine. Some are tie-on and others are adhesive tags. Tie-on tags and white, adhesive tags may be removed after installation.
Understanding the Tag Guidelines for the Models Listed Below Most tags contain only symbols (no words). A few are worded. The explanations below, start with the tag part number (displayed on the tag). If a tag contains no words, the meaning of the tag is explained below. If the tag contains words, the explanation below simply repeats the wording. Display or Action Explanation Read the manual before proceeding. This symbol appears on most tags. The machine ships with a complete set of manuals.
Display or Action Explanation B2T2001014: Cold water connection. B2T2001016: Flushing water connection. This is the water that goes into the supply compartment or pumped chemical manifold to flush chemicals into the machine. B2T2003001: Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench. Otherwise, you may twist components, such as valves, damaging them.
BIUUUI02RM (Published) Book specs- Dates: 20110131 / 20110131 / 20110131 Lang: ENG01 Applic: RMN Understanding the Tag Guidelines for the Models Listed Below 30010G5E 30015M4T 30015S5T 30022M5T 30022T5E 30010G5X 30015M6A 30015T5E 30022S4G 30022T5J 30015G5E 30015M6G 30015T5J 30022S4J 30022T5X 30015G5X 30015M6J 30015T5X 30022S4T 30022V6J 30015M4A 30015M6T 30015V7J 30022S5G 30015M4G 30015S5G 30022M5G 30022S5J 30015M4J 30015S5J 30022M5J 30022S5T Several installation guidelines and precautions are displa
Understanding the Tag Guidelines for the Models Listed Below Most tags contain only symbols (no words). A few are worded. The explanations below, start with the tag part number (displayed on the tag). If a tag contains no words, the meaning of the tag is explained below. If the tag contains words, the explanation below simply repeats the wording. Display or Action Explanation Read the manual before proceeding. This symbol appears on most tags. The machine ships with a complete set of manuals.
Display or Action Explanation B2T2001014: Cold water connection. B2T2001015: Reuse (third) water connection. B2T2001016: Flushing water connection. This is the water that goes into the supply compartment or pumped chemical manifold to flush chemicals into the machine. B2T2003001: Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench. Otherwise, you may twist components, such as valves, damaging them.
BIUUUI02RZ (Published) Book specs- Dates: 20110221 / 20110221 / 20110221 Lang: ENG01 Applic: RZU Understanding the Tag Guidelines for the Models Listed Below 30022V8Z Several installation guidelines and precautions are displayed symbolically, on tags placed at the appropriate locations on the machine. Some are tie-on and others are adhesive tags. Tie-on tags and white, adhesive tags may be removed after installation. Yellow adhesive tags must remain on the machine.
Understanding the Tag Guidelines for the Models Listed Below Most tags contain only symbols (no words). A few are worded. The explanations below, start with the tag part number (displayed on the tag). If a tag contains no words, the meaning of the tag is explained below. If the tag contains words, the explanation below simply repeats the wording. Display or Action Explanation Read the manual before proceeding. This symbol appears on most tags. The machine ships with a complete set of manuals.
Display or Action Explanation B2T2001014: Cold water connection. B2T2001015: Reuse (third) water connection. B2T2001016: Flushing water connection. This is the water that goes into the supply compartment or pumped chemical manifold to flush chemicals into the machine. B2T2003001: Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench. Otherwise, you may twist components, such as valves, damaging them.
Understanding the Tag Guidelines for the Models Listed Below — End of BIUUUI02 — PELLERIN MILNOR CORPORATION 19
BIWUUI03 (Published) Book specs- Dates: 20030306 / 20030306 / 20030306 Lang: ENG01 Applic: WUU Avoiding Damage From Allied Remote Chemical Delivery Systems Milnor® does not manufacture or supply remote chemical delivery systems and this document is meant only to illustrate some of the possible problems that can be minimized during installation of such systems by the chemical supply company.
Avoiding Damage From Allied Remote Chemical Delivery Systems Chemical products commonly found in the laundry industry, when used in established dosages and proper operating parameters, under the auspices of an experienced chemical specialist, should produce satisfactory results, with no consequential detrimental effects. The industry has published standards in Riggs and Sherrill, “Textile Laundering Technology”.
Figure 2: Siphoning From the Chemical Tank into the Machine Examples Legend P. S. T. 2.2. Pump Siphon level. Shading indicates the chemical delivery line and tank content that can siphon into the machine. Chemical tank Ensure the Chemical Lines Cannot Dribble—The pumped chemical system may provide a means of positively closing the chemical line at the pump location, but not at the injection site.
Avoiding Damage From Allied Remote Chemical Delivery Systems Figure 3: Dribbling From Chemical Supply Line Into Machine (assumes positive closure at the pump) Examples Legend D. P. T. 3. Portion of supply line, the contents of which can dribble into the machine Pump Chemical tank Design and Installation Recommendations It is the responsibility of the chemical system manufacturer and supplier to use whatever measures are necessary to ensure that their system is safe for personnel and equipment.
3.4. Dribbling: Locate the entire chemical line below the machine inlet.— Assuming the chemical system does not retain any line pressure and that the pump provides positive closure when the system is off, locate the entire chemical delivery line below the level of the chemical inlet. An example of this is shown in Figure 4. Figure 4: Locating a Pumped Chemical System With Positive Closure To Protect Against Machine Damage Example of Correct Placement Legend I. L. P. T. 4.
Section Installation 25 1
MSIN0703BE/2001036V È ANDLING AND SETTING PROCEDURES FOR H RIGID MOUNT 30015 & 30022 WASHER-EXTRACTORS Handling Precautions Ê 1. Remove the protective coverings (leaving the machine on shipping skids) and carefully examine for possible shipping damage. If the machine is damaged, notify the transportation company immediately. NOTE: Once the machine is given to the carrier for delivery, it is the sole responsibility of the carrier to ensure that no damage occurs during transit.
MSIN0703BE/2001036V (1 of 2) È ANDLING AND SETTING PROCEDURES FOR H RIGID MOUNT 30015 & 30022 WASHER-EXTRACTORS Handling Precautions Ê 1. Remove the protective coverings (leaving the machine on shipping skids) and carefully examine for possible shipping damage. If the machine is damaged, notify the transportation company immediately. NOTE: Once the machine is given to the carrier for delivery, it is the sole responsibility of the carrier to ensure that no damage occurs during transit.
3. After determining the final position of the machine, apply grout between the existing foundation floor and base plates, while observing the following considerations: Setting Procedures Ê See FIGURE 1 during the following procedures: 1. With the machine near the final location, unbolt the shipping skids. Observing all precautions, lift the machine off its skids and lower the machine onto temporary blockings as shown in FIGURE 1.
3. After determining the final position of the machine, apply grout between the existing foundation floor and base plates, while observing the following considerations: Setting Procedures Ê See FIGURE 1 during the following procedures: 1. With the machine near the final location, unbolt the shipping skids. Observing all precautions, lift the machine off its skids and lower the machine onto temporary blockings as shown in FIGURE 1.
Service Connections BIRQVI01 (Published) Book specs- Dates: 20050228 / 20050228 / 20050228 Lang: ENG01 Applic: RMV Service Connections 1. General Required service connections, (depending on machine model and optional features) are as follows: 1. Piped inlets and outlets (cold water, hot water, flush water, third water, direct steam, compressed air, liquid supply, and drain to sewer). The sizes and locations of piped inlets and outlets are shown on the dimensional drawing for your machine. 2.
Service Connections 4.
Service Connections Figure 1: Correct Rotation During Drain and Extract (when viewing front of machine) 6. Figure 2: Line Voltage Switch Set for 240 Volt Operation Remove Shipping Restraints Remove all shipping restraints (usually marked in red). Restraints may be located behind access panels. Restraints may include the vibration switch restraint. Figure 3: Typical Vibration Switch showing restraint in place 7. Check Cylinder Surface Check the perforated cylinder for smoothness.
Service Connections Optional Lint Trap 8. Figure 4: Lint Trap SA 02 069 Trap mounting method Legend 1. 2. 3. .
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