Published Manual Number/ECN: MAI30FXXAE/2003046N • Publishing System: TPAS • Access date: 1/29/2003 • Document ECN's: Latest Available Installation— 30022Fxx Washer-Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine.
Table of Contents for MAI30FXXAE/2003046N 30022Fxx Washer-Extractors Page Description Document/ECN 1 3 Warranty How to Order Parts BMP720097/92732A 5 Section 1: Installation 6 11 13 18 23 26 31 33 34 35 36 Installation and Service Safety for Suspended Washer-Extractors and Centrifugal Extractors About the Forces Transmitted by Milnor Washer-Extractors Glossary of Tag Illustrations - F-Style, Q-Style, 36" & 42" V-Style and X-Style Washer-Extractors Avoiding Damage From Allied Remote Chemical Delive
3(//(5,1 0,/125 &25325$7,21 /,0,7(' 67$1'$5' :$55$17< We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation.
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How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1. Model and serial number of the machine for which the parts are required 2. Part number 3. Name of the part 4. Quantity needed 5. Method of shipment desired 6.
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Section Installation 5 1
READ BEFORE INSTALLING MACHINE! MSINA405AE/2000215V IÈNSTALLATION AND SERVICE SAFETY FOR SUSPENDED WASHER-EXTRACTORS AND CENTRIFUGAL EXTRACTORS General Safety Requirements Ê (specific warnings, next page and throughout manual) Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs or changes to the machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death.
READ BEFORE INSTALLING MACHINE! MSINA405AE/2000215V (1 of 3) IÈNSTALLATION AND SERVICE SAFETY FOR SUSPENDED WASHER-EXTRACTORS AND CENTRIFUGAL EXTRACTORS General Safety Requirements Ê (specific warnings, next page and throughout manual) Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs or changes to the machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death.
Additional Hazards During Tilting Machine Maintenance Ê MULTIPLE HAZARDS—Failure to maintain machine in proper working order can result in fatal or serious injury to operators and/or damage to property. DO NOT permit operation under any of the following circumstances: ☞ Malfunctioning door interlock mechanism. ☞ Malfunctioning limit switches. ☞ Malfunctioning two hand inching. CRUSH/SEVER HAZARD—Tilting mechanisms can crush or sever parts of your body caught in them.
Additional Hazards During Tilting Machine Maintenance Ê MULTIPLE HAZARDS—Failure to maintain machine in proper working order can result in fatal or serious injury to operators and/or damage to property. DO NOT permit operation under any of the following circumstances: ☞ Malfunctioning door interlock mechanism. ☞ Malfunctioning limit switches. ☞ Malfunctioning two hand inching. ☞ Any evidence of cylinder damage. CRUSH/SEVER HAZARD—Tilting mechanisms can crush or sever parts of your body caught in them.
10 48032, 48036, 52038, and 72044 (dual pivot tilting washer-extractor models) Short safety stands Short safety stands 64040, 64042, 64046, 72046, 72058 and 72075 (single pivot tilting washer-extractor models) J2N models Centrifugal extractor models Tall safety stands All except J2N models Tall safety stands Read all safety instructions before performing maintenance.
About the Forces Transmitted by Milnor® Washer-extractors About the Forces Transmitted by Milnor® Washer-extractors Document ..................... BIWUUI02 Specified Date ................. 20001108 As-of Date ....................... 20001108 Access Date ..................... 20001108 Applicability...........................WUU During washing and extracting, all washer-extractors transmit both static and dynamic (cyclic) forces to the floor, foundation, or any other supporting structure.
has sufficient strength and rigidity, plus a reasonable factor of safety for both, to support the weight of all the fully loaded machine(s) including the weight of the water and goods, and including the published 360º rotating sinusoidal RMS forces that are transmitted by the machine(s). Moreover, the floor, foundation, or other supporting structure must have sufficient rigidity (i.e.
7\_ccQbi _V DQW 9\\ecdbQdY_^c± 6 Cdi\U A Cdi\U #& $" F Cdi\U Q^T H Cdi\U GQcXUb 5hdbQSd_bc Illustration
Illustration Explanation Do not start this machine until the packing materials, lifting brackets, etc. with this tag attached or behind this panel are removed. These materials are painted red. Safety stands or brackets (also painted red) may be provided with this machine. Do not discard safety stands or brackets Do not step or stand on this machine part. Maintain a 25 mm. (1") minimum clearance between float clips.
7\_ccQbi _V DQW 9\\ecdbQdY_^c± 6 Cdi\U A Cdi\U #& $" F Cdi\U Q^T H Cdi\U GQcXUb 5hdbQSd_bc Do not start this machine until the part with this tag is installed on the machine. Do not remove this component from the machine. Install the appropriate part here before operating the machine. Do not pump grease here.
=C9EEAD715 " # $%F " # During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine). During drain and extract, the cylinder must rotate clockwise when viewed from here (front of machine). Do not pump grease here. . Do not strike shell front of washer-extractors during fork lifting. Striking shell front will cause door to leak.
7\_ccQbi _V DQW 9\\ecdbQdY_^c± 6 Cdi\U A Cdi\U #& $" F Cdi\U Q^T H Cdi\U GQcXUb 5hdbQSd_bc Make cold water connection here. H20 Make hot water connection here. H20 Make third (reuse) water connection here. H20 Hold the connection side of the valve with a wrench when connecting plumbing.
BIWUUI03 (Published) Book specs- Dates: 20030129 / 20030129 / 20030129 Lang: ENG01 Applic: WUU Avoiding Damage From Allied Remote Chemical Delivery Systems Milnor® does not manufacture or supply remote chemical delivery systems and this document is meant only to illustrate some of the possible problems that can be minimized during installation of such systems by the chemical supply company.
Avoiding Damage From Allied Remote Chemical Delivery Systems standards in Riggs and Sherrill, “Textile Laundering Technology”. However, the stainless steel can be damaged and even destroyed by abnormal contact with chlorine bleach, hydrofluosilicic acid and other commonly used chemicals, as will occur if chemicals are unintentionally leaked into the machine, particularly when it is no longer in use and especially when machine surfaces are dry.
Figure 2: Siphoning From the Chemical Tank into the Machine Examples Legend P. S. T. 2.2. Pump Siphon level. Shading indicates the chemical delivery line and tank content that can siphon into the machine. Chemical tank Ensure the Chemical Lines Cannot Dribble—The pumped chemical system may provide a means of positively closing the chemical line at the pump location, but not at the injection site.
Avoiding Damage From Allied Remote Chemical Delivery Systems Figure 3: Dribbling From Chemical Supply Line Into Machine (assumes positive closure at the pump) Examples Legend D. P. T. 3. Portion of supply line, the contents of which can dribble into the machine Pump Chemical tank Design and Installation Recommendations It is the responsibility of the chemical system manufacturer and supplier to use whatever measures are necessary to ensure that their system is safe for personnel and equipment.
3.4. Dribbling: Locate the entire chemical line below the machine inlet.— Assuming the chemical system does not retain any line pressure and that the pump provides positive closure when the system is off, locate the entire chemical delivery line below the level of the chemical inlet. An example of this is shown in Figure 4. Figure 4: Locating a Pumped Chemical System With Positive Closure To Protect Against Machine Damage Example of Correct Placement Legend I. L. P. T. 4.
# 2996<9 ! @eR\YcXUT 2__[ c`USc 4QdUc* " " '# " " '# " " '# ""6hh GQcXUb 5hdbQSd_b 9^cdQ\\QdY_^ 7 ! 1``\YS* 962 " !!5gg FPbWTa 4gcaPRc^a 8]bcP[[PcX^] 7P]S[X]V ) Once the machine is given to the carrier for delivery, it is solely the responsibility of the carrier to ensure that no damage occurs during transit. In addition to readily apparent damage, carriers are liable for concealed damage.
# ""6hh GQcXUb 5hdbQSd_b 9^cdQ\\QdY_^ 2. Never push, pull, lift, jack, or exert pressure on any components that protrude from the machine frame (shell front, door, electric boxes, controls, guards, conduits, conveyors, piping, valves, drains, vents, tilt frames, etc.). 3. Do not pull on door conduit to help move the machine as the door switch may require readjustment. " " BXcT AT`dXaT\T]cb B_PRT AT`dXaT\T]c 1.
# ""6hh GQcXUb 5hdbQSd_b 9^cdQ\\QdY_^ are part of the machine structure. • Vibration safety switch restraint. # BTccX]V ?a^RTSdaTb To protect against lateral creeping of the machine during operation (due to vibration), roughen the area of the floor where the grout will be applied. Anchor bolts are required. 1. With the machine near the final location, unbolt the shipping skids. Observing all precautions, lift the machine off its skids and lower the machine onto blocking.
CUbfYSU 3_^^USdY_^c 299EE9 ! @eR\YcXUT 2__[ c`USc 4QdUc* " " )!! " " )!! " " )!! 7 ! 1``\YS* 962 BTaeXRT 2^]]TRcX^]b 6T]TaP[ Required service connections (depending on machine model and optional features) are as follows: 1. Piped inlets and outlets (cold water, hot water, third water, direct steam, compressed air, liquid supply, and drain to sewer). The sizes and locations of piped inlets and outlets are shown on the dimensional drawing for your machine. 2.
CUbfYSU 3_^^USdY_^c Table 2: Outlets Connection Description Destination Requirements or Description Piping Specifications Drain 3" pipe socket joint, unrestricted gravity feed to sewer (external back pressure may extend wash times - Do not reduce) 3" Rubber hose, PVC or other approved material per plumbing code Vent $ ?^fTa 2^]]TRcX^]b P]S ?aTRPdcX^]b F0A=8=6 " ) 4[TRca^RdcX^] P]S 4[TRcaXRP[ 1da] 7PiPaSb—Contact with high voltage will electrocute or burn you.
CUbfYSU 3_^^USdY_^c Figure 1: Correct Rotation During Drain and Extract (when viewing front of machine) % Figure 2: Line Voltage Switch Set for 240 Volt Operation AT\^eT BWX__X]V ATbcaPX]cb Remove all shipping restraints (usually marked in red). Restraints may be located behind access panels. Restraints may include the vibration switch restraint (Figure 3).
CUbfYSU 3_^^USdY_^c & 2WTRZ 2h[X]STa BdaUPRT Check the perforated cylinder for smoothness. Milnor will not accept responsibility for the cylinder finish after the machine is placed in service.
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Section Dimensional Drawings 31 2
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33
34
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36
