Published Manual Number/ECN: MPP60WE2AE/2006313A • Publishing System: TPAS • Access date: 8/1/2006 • Document ECN's: Exact Service— 60044WP2 Washer-Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine.
Table of Contents for MPP60WE2AE/2006313A 60044WP2 Washer-Extractors Page Description Document/ECN 1 2 3 4 About This Manual Warranty How to Order Parts Safety„Divided Cylinder and Staph-Guard’ WasherExtractors About the Forces Transmitted by Milnor Washer-Extractors Glossary of Tag Illustrations - Suspended WasherExtractors Avoiding Damage from Allied Remote Chemical Delivery Systems MHPHYDROAE/9541AV 9 11 17 23 24 34 35 39 58 63 64 65 67 68 69 70 73 74 84 85 86 87 89 90 92 93 94 95 98 BMP720097/
Table of Contents, cont.
MHPHYDROAE/9541AV (1 of 1) ABOUT THIS MANUAL È Scope—This instruction manual is intended to provide preventive maintenance, service procedures, and Ë mechanical parts identification for your machine. See the safety manual for safety instructions before installing, servicing, or operating this machine. See the installation guide for facility requirements, installation instructions, and assembly instructions. See the operator guide for operator instructions.
3(//(5,1 0,/125 &25325$7,21 /,0,7(' 67$1'$5' :$55$17< We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation.
How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1. Model and serial number of the machine for which the parts are required 2. Part number 3. Name of the part 4. Quantity needed 5. Method of shipment desired 6.
BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060323 Lang: ENG01 Applic: HDU Safety—Divided Cylinder and Staph-Guard™ Washer-Extractors 1. General Safety Requirements—Vital Information for Management Personnel [Document BIUUUS04] Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or changes to the machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death.
Safety—Divided Cylinder and Staph-Guard™ Washer-Extractors 1.1. Laundry Facility—Provide a supporting floor that is strong and rigid enough to support–with a reasonable safety factor and without undue or objectionable deflection–the weight of the fully loaded machine and the forces transmitted by it during operation. Provide sufficient clearance for machine movement.
WARNING 2 : Entangle and Crush Hazards—Contact with moving components normally isolated by guards, covers, and panels, can entangle and crush your limbs. These components move automatically. • Do not remove guards, covers, or panels. • Do not reach into the machine housing or frame. • Keep yourself and others off of machine. • Know the location of all emergency stop switches, pull cords, and/or kick plates and use them in an emergency to stop machine motion. 3.
Safety—Divided Cylinder and Staph-Guard™ Washer-Extractors 5. 5.1. 5.1.1. Safety Alert Messages—Unsafe Conditions [Document BIUUUS14] Damage and Malfunction Hazards Hazards Resulting from Inoperative Safety Devices DANGER 7 : Entangle and Sever Hazards—Cylinder door interlock—Operating the machine with a malfunctioning door interlock can permit opening the door when the cylinder is turning and/or starting the cycle with the door open, exposing the turning cylinder.
5.2. 5.2.1. Careless Use Hazards Careless Operation Hazards—Vital Information for Operator Personnel (see also operator hazards throughout manual) WARNING 15 : Multiple Hazards—Careless operator actions can kill or injure personnel, damage or destroy the machine, damage property, and/or void the warranty. • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service. • Do not operate a damaged or malfunctioning machine.
About the Forces Transmitted by Milnor® Washer-extractors About the Forces Transmitted by Milnor® Washer-extractors Document ..................... BIWUUI02 Specified Date ................. 20001108 As-of Date ....................... 20001108 Access Date ..................... 20001108 Applicability...........................WUU During washing and extracting, all washer-extractors transmit both static and dynamic (cyclic) forces to the floor, foundation, or any other supporting structure.
has sufficient strength and rigidity, plus a reasonable factor of safety for both, to support the weight of all the fully loaded machine(s) including the weight of the water and goods, and including the published 360º rotating sinusoidal RMS forces that are transmitted by the machine(s). Moreover, the floor, foundation, or other supporting structure must have sufficient rigidity (i.e.
7\_ccQbi _V DQW 9\\ecdbQdY_^c± Cec`U^TUT GQcXUb 5hdbQSd_bc Illustration
Illustration Explanation Do not start this machine until the packing materials, lifting brackets, etc. with this tag attached or behind this panel are removed. These materials are painted red. Safety stands or brackets (also painted red) may be provided with this machine. Do not discard safety stands or brackets Do not step or stand on this machine part. Maintain a 25 mm. (1") minimum clearance between float clips.
7\_ccQbi _V DQW 9\\ecdbQdY_^c± Cec`U^TUT GQcXUb 5hdbQSd_bc Do not start this machine until the part with this tag is installed on the machine. Do not remove this component from the machine. Install the appropriate part here before operating the machine.
=C9E@ED715 " # "&F " # Do not pump grease here. During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine). During drain and extract, the cylinder must rotate clockwise when viewed from here (front of machine). Do not strike shell front of washer-extractors during fork lifting. Striking shell front will cause door to leak. Brake assembly under machine is fragile.
7\_ccQbi _V DQW 9\\ecdbQdY_^c± Cec`U^TUT GQcXUb 5hdbQSd_bc Set main bearing air pad gauge at 10 psi (.70 kg/cm2), 64" and 72" ExN and JxN models only. Set disc brake air gauge at 10 psi (.70 kg/cm2), 64" and 72" ExN and JxN models only. Make cold water connection here. H20 Make hot water connection here. H20 Make third (reuse) water connection here.
=C9E@ED715 " # "&F # # Hold the connection side of the valve with a wrench when connecting plumbing.
BIWUUI03 (Published) Book specs- Dates: 20030306 / 20030306 / 20030306 Lang: ENG01 Applic: WUU Avoiding Damage From Allied Remote Chemical Delivery Systems Milnor® does not manufacture or supply remote chemical delivery systems and this document is meant only to illustrate some of the possible problems that can be minimized during installation of such systems by the chemical supply company.
Avoiding Damage From Allied Remote Chemical Delivery Systems Chemical products commonly found in the laundry industry, when used in established dosages and proper operating parameters, under the auspices of an experienced chemical specialist, should produce satisfactory results, with no consequential detrimental effects. The industry has published standards in Riggs and Sherrill, “Textile Laundering Technology”.
Figure 2: Siphoning From the Chemical Tank into the Machine Examples Legend P. S. T. 2.2. Pump Siphon level. Shading indicates the chemical delivery line and tank content that can siphon into the machine. Chemical tank Ensure the Chemical Lines Cannot Dribble—The pumped chemical system may provide a means of positively closing the chemical line at the pump location, but not at the injection site.
Avoiding Damage From Allied Remote Chemical Delivery Systems Figure 3: Dribbling From Chemical Supply Line Into Machine (assumes positive closure at the pump) Examples Legend D. P. T. 3. Portion of supply line, the contents of which can dribble into the machine Pump Chemical tank Design and Installation Recommendations It is the responsibility of the chemical system manufacturer and supplier to use whatever measures are necessary to ensure that their system is safe for personnel and equipment.
3.4. Dribbling: Locate the entire chemical line below the machine inlet.— Assuming the chemical system does not retain any line pressure and that the pump provides positive closure when the system is off, locate the entire chemical delivery line below the level of the chemical inlet. An example of this is shown in Figure 4. Figure 4: Locating a Pumped Chemical System With Positive Closure To Protect Against Machine Damage Example of Correct Placement Legend I. L. P. T. 4.
22
Section Service and Maintenance 23 1
MSSM0201CE/2004046V ÈUBRICATION AND PREVENTIVE MAINTENANCE L FOR HYDRO-CUSHION® MACHINES General Requirements Ê CRUSH/SEVER HAZARD—Tilting machines with tilt wheels/cradles may lunge forward or rearward and even fall over if the tilt wheels at the non-tilted end are raised out of their cradles—killing/injuring personnel and/or damaging property. Maintenance procedures require: ☞ NEVER manually tilt (lift) both ends of the machine at the same time. One end must always be seated in its cradle.
MSSM0201CE/2004046V (1 of 9) ÈUBRICATION AND PREVENTIVE MAINTENANCE L FOR HYDRO-CUSHION® MACHINES General Requirements Ê CRUSH/SEVER HAZARD—Tilting machines with tilt wheels/cradles may lunge forward or rearward and even fall over if the tilt wheels at the non-tilted end are raised out of their cradles—killing/injuring personnel and/or damaging property. Maintenance procedures require: ☞ NEVER manually tilt (lift) both ends of the machine at the same time. One end must always be seated in its cradle.
26 ÎFIGURE 3 (MSSM0201CE) ÎTypical Upper Hydro-Cushion® Grease Fitting Î IGURE 1 (MSSM0201CE) F ÎHydraulic Fluid Reservoir Fill and Level Check Point (located at rear of 48", 52", and 72" tilt machines only) ÎFIGURE 2 (MSSM0201CE) ÎTypical Hydro-Cushion® Maintenance Points Final stage and other v-belts (throughout all machines) FIGURES 1 and 12 NOTES 2 and 3 Hydro-Cushions® (all machines) FIGURES 2 and 3 Hydraulic Tilt System (48", 52", and 72" Tilt machines) • Reservoir FIGURE 1 and NOTE 1 Component
27 ÎFIGURE 6 (MSSM0201CE) Î42" Divided Cylinder Rear Bearing and Seal Grease Fittings ÎFIGURE 4 (MSSM0201CE) Î 2" Divided Cylinder Front 4 Bearing and Seal Grease Fittings ® 0.37 ounces (10.6 grams), six strokes at two locations 0.12 ounces (3.
28 ÎFIGURE 13 (MSSM0201CE) ÎHydrocushion Bypass Valve (48" machines only") Hydro-cushion bypass Î IGURE 10 (MSSM0201CE) F Î60044 and 72044 Staph-Guard® Rear Bearing and Seal Grease Fittings (lo- Î IGURE 12 (MSSM0201CE) F Î ypical Drive Train Components (48" machine shown) T Î IGURE 9 (MSSM0201CE) F Î60044 and 72044 Staph-Guard® Front Bearing and Seal Grease Fit- ÎFIGURE 11 (MSSM0201CE) ÎAll Open-Pocket Machine Seal and Bearing Grease Fitting Plate Action 0.06 ounces (1.
29 ÎFIGURE 17 (MSSM0201CE) Î42" Staph-Guard® ldler Shaft Grease Fitting ÎFIGURE 14 (MSSM0201CE) ÎHandwheel Screw (42" Divided Cylinder and Staph-Guard® only) ÎFIGURE 18 (MSSM0201CE) Î60" and 72" Staph-Guard® Idler Shaft and Disc Brake Grease Fittings (60" shown) ÎFIGURE 15 (MSSM0201CE) ÎTypical Door Hinge ÎFIGURE 19 (MSSM0201CE) ÎTypical Jackshaft Grease Fittings ( 52" machine shown) ÎFIGURE 16 (MSSM0201CE) ÎHandwheel Stop (42" Divided Cylinder and Staph-Guard® only)
30 ÎFIGURE 20 (MSSM0201CE) ÎTilt Wheels (42"and 48" tilt machines only) Ï 0.12 ounces (3.54 grams), two strokes at each location 0.06 ounces (1.77 grams), one stroke at one location 0.31 ounces (8.85 grams), five strokes at two locations 0.12 ounces (3.54 grams), two strokes at one location 0.12 ounces (3.54 grams) two strokes at two locations 0.12 ounces (3.
31 ÎFIGURE 24 (MSSM0201CE) ÎDisk Brake (Staph-Guard® only) Î IGURE 21 (MSSM0201CE) F ÎDisk Brake Reservoir (Staph-Guard® only) ÎFIGURE 25 (MSSM0201CE) Î ydraulic Tilt Pressure Gauge H (On rear of 42", 48", and 72" tilt models) ÎFIGURE 22 (MSSM0201CE) Î rake Band Grease Fittings B (60044 and 72044WP2/WP3) Brake band grease fittings ÎFIGURE 26 (MSSM0201CE) ÎDoor Seal Pressure Regulator ÎFIGURE 23 (MSSM0201CE) ÎBrake Shoes (all machines)
ÏQuarterly Maintenance Items Frequency Component Action Quarterly Brake Components • Disk brake reservoir (60" and 72" Staph-Guard® only) FIGURE 21 Check level, refill as required (Always use fresh fluid from a sealed container) • Brake band grease fittings (60044 and 72044 WP2/WP3 only) FIGURE 22 0.06 ounces (1.77 grams), one stroke at two locations. Do not allow grease to drip on brake surfaces. • Brake shoes FIGURE 23 Check for wear, adjust or replace as required.
33 ÎFIGURE 28 (MSSM0201CE) ÎPush Back and Forward Hydraulic System Gauges and Regulators (42", 48", and 72" Tilt Models) ÎFIGURE 30 (MSSM0201CE) Î hell Door Recirculation Hose S (48" dye machine only - cover removed for clarity) Î IGURE 27 (MSSM0201CE) F ÎTypical Gear Reducer Fill and Drain ÎFIGURE 29 (MSSM0201CE) Î ush-Down Control Valve P (72" Rapid load and Staph-Guard® only) Component Hydraulic system FIGURE 28 Hydro-Cushions® FIGURE 2 Gear reducer FIGURE 27 Component Change oil Change oil C
34 52038WP1/WTL/WTN 64046ExN 72046ExN 72058JxN Divided Cylinder Machines 42031 - 44 WP2/3 42031 - 44 SP2/3 60044 SP2/3 72044 SP2/3 30015, 20, 22, C, S, and M 3022F8J 36021Q4x, 36026Q4x 36021BWP 36021Q6x, 36026Q6x, 42024Q4x, 42026Q6x 36030Fxx 42032Fxx 42026QHP 48032BHP/BTL/BTN 48036QHP/QTL/QTN Open Pocket Machines Bearing housings EPLF 2 EPLF 2 220 30 Gear reducers 220 220 220 Isolators 1030 1030 220 ® Hydro-Cushions 1030 EPLF 2 1030 220 Motors EPLF 2 Commutator cam Wells Balancing
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21<4?B =?D?B =19>D5>1>35 =CC= "'$15 )'#!1F # $ Table 3 — Recommended Lubrication Intervals at Standard Service Conditions NEMA (IEC) Frame Size Rated Speed - RPM 3600 1800 1200 900 Up to 215 (132) 5500 Hrs. 12000 Hrs. 18000 Hrs. 22000 Hrs. 254 to 286 (160 - 180) 3600 Hrs. 9500 Hrs. 15000 Hrs. 18000 Hrs. 324 to 365 (200 - 225) 2200 Hrs.(Note 3) 7400 Hrs. 12000 Hrs. 15000 Hrs. 404 to 5000 (280 - 315) 2200 Hrs.(Note 3) 3500 Hrs. 7400 Hrs. 10500 Hrs.
21<4?B =?D?B =19>D5>1>35 =CC= "'$15 )'#!1F $ $
MSSM0101CE/9906AV (1 of 19) FASTENER TORQUE REQUIREMENTS È The specifications in this section apply to 1/4 inch and larger Unified National fine and coarse fasteners used on Milnor® machines. This information is to be used only when torque specifications are not stated in the installation or service instructions. When tightening applicable fastener, abide by the following precautions: 1. Always use new fasteners. Replace bolts, nuts, flat washers, and lock washers in the order shown on the parts drawing.
MSSM0101CE/9906AV (2 of 19) Applying Threadlocker Ê NOTE: The following threadlocker information and illustrations are excerpts from the Loctite® User’s Guide and are used with permission. For maximum strength, threadlocker must fill the thread voids completely, as shown in FIGURE 2. Organic or petroleum solvent will remove excess uncured adhesive from joints. Consult information below for the specific fastener application. ÎFIGURE 2 (MSSM0101CE) ÎCorrect Threadlocker Use Bolts and Nuts—See FIGURE 3. Ë 1.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (3 of 19) Removing Fasteners Ë High strength threadlockers like Loctite® 271 (or equivalent) may be weakened by heating to at least 500o F (260o C) as follows. 1. Apply localized heat to fastener as shown in FIGURE 5. 2. Disassemble while hot. Once disassembled, the cured adhesive can be removed with Loctite® Gasket Remover #790 (or equivalent).
MSSM0101CE/9906AV (4 of 19) ÏAll values in foot pounds and (Newton meters) NomiGrade Designation nal bolt and Standard size 1/4 - 28 Zinc or If instructions call for : Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 2.8 (3.80) 3.4 (4.61) 3.8 (5.15) 4.1 (5.56) 5.3 (7.18) 4.9 (6.64) 3.8 (5.15) SAE Grade 2 4.7 (6.37) 5.6 (7.60) 6.3 (8.54) 6.9 (9.36) 8.8 (11.93) 8.1 (10.98) 6.3 (8.54) SAE Grade 4 5.5 (7.46) 6.6 (8.95) 7.3 (9.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (5 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc If instructions call for : bolt size and Standard orCadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare 5/16 - 24 SAE Grade 1 ASTM A307 5.6 (7.59) 6.7 (9.08) 7.4 (10.03) 8.2 (11.12) 10.4 (14.10) 9.6 (13.01) 7.4 (10.03) SAE Grade 2 9.4 (12.74) 11.3 (15.32) 12.5 (16.94) 13.8 (18.71) 17.5 (23.73) 16.3 (22.09) 12.5 (16.
MSSM0101CE/9906AV (6 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 3/8 - 24 Zinc or If instructions call for : Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 10.2 (13.83) 12.2 (16.54) 13.6 (18.44) 15.0 (20.33) 19.0 (25.76) 17.7 (24.00) 13.6 (18.44) SAE Grade 2 16.9 (22.91) 20.3 (27.52) 22.5 (30.52) 24.8 (33.62) 31.5 (42.70) 29.3 (39.73) 22.5 (30.50) SAE Grade 4 20.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (7 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade bolt size Designation and Standard Zinc or Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7/16 - 20 SAE Grade 1 ASTM A307 16.0 (21.70) 19.2 (26.03) 21.3 (28.88) 23.5 (31.86) 29.9 (40.54) 27.7 (37.56) 21.3 (28.88) SAE Grade 2 26.9 (36.48) 32.2 (43.66) 35.8 (48.54) 39.4 (53.42) 50.1 (67.93) 46.6 (63.
MSSM0101CE/9906AV (8 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Standard and Zinc or bolt size Grade Designation Cadmium Plated 1/2 - 20 If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 24.8 (33.62) 29.8 (40.40) 33.1 (44.88) 36.4 (49.35) 46.4 (62.91) 43.1 (58.44) 33.1 (44.88) SAE Grade 2 41.3 (56.00) 49.5 (67.11) 55.0 (74.57) 60.5 (82.02) 77.0 (104.40) 71.5 (96.94) 55.0 (74.57) SAE Grade 4 48.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (9 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare 9/16 - 18 SAE Grade 1 ASTM A307 35.3 (47.86) 42.4 (57.49) 47.1 (63.86) 51.8 (70.23) 66.0 (89.48) 61.2 (82.98) 47.1 (63.86) SAE Grade 2 59.1 (80.13) 70.9 (96.13) 78.8 (106.84) 86.6 (117.41) 110.3 (149.55) 102.4 (138.
MSSM0101CE/9906AV (10 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 5/8 - 18 Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 49.5 (67.11) 59.4 (80.54) 66.0 (89.48) 72.6 (98.43) 92.4 (125.27) 85.8 (116.33) 66.0 (89.48) SAE Grade 2 82.6 (112.00) 99.1 (134.36) 110.2 (149.41) 121.2 (164.33) 154.2 (209.07) 143.2 (194.15) 110.2 (149.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (11 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 3/4 - 16 Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 86.5 (117.28) 103.8 (140.73) 115.3 (156.33) 126.8 (171.92) 161.4 (218.83) 149.9 (203.24) 115.3 (156.33) SAE Grade 2 144.1 (195.37) 173.0 (234.56) 192.2 (260.59) 211.4 (286.62) 269.
MSSM0101CE/9906AV (12 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 7/8 - 14 Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 137.8 (186.83) 165.4 (224.25) 183.8 (249.20) 202.1 (274.01) 257.3 (348.85) 238.9 (323.90) 183.8 (249.20) SAE Grade 2 137.8 (186.83) 165.4 (224.25) 183.8 (249.20) 202.1 (274.01) 257.3 (348.85) 238.9 (323.90) 183.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (13 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade bolt size Designation and Standard 1 - 12 Zinc or Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 205.3 278.35 246.4 (334.07) 273.8 (371.22) 301.1 (408.24) 383.3 (519.69) 355.9 (482.54) 273.8 (371.22) SAE Grade 2 205.3 (278.35) 246.4 (334.07) 273.8 (371.22) 301.1 (408.24) 383.
MSSM0101CE/9906AV (14 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard Zinc or If instructions call for : Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare 1-1/8 • 7 SAE Grade 1 ASTM A307 265.8 (360.37) 318.9 (432.37) 354.4 (480.50) 389.8 (528.50) 496.1 (672.62) 460.7 (624.63) 354.4 (480.50) SAE Grade 2 265.8 (360.37) 318.9 (432.37) 354.4 (480.50) 389.8 (528.50) 496.1 (672.62) 460.7 (624.63) 354.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (15 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Zinc or bolt size Designation and Cadmium Standard Plated 1-1/4 • 7 If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 375.0 (508.43) 450.0 (610.11) 500.0 (677.91) 550.0 (745.70) 700.0 (949.07) 650.0 (881.28) 500.0 (677.91) SAE Grade 2 375.0 (508.43) 450.0 (610.11) 500.0 (677.91) 550.0 (745.70) 700.
MSSM0101CE/9906AV (16 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or bolt size and Standard Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1-3/8 • 6 SAE Grade 1 ASTM A307 491.1 (665.84) 589.4 (799.12) 654.8 (887.79) 720.3 916.8 851.3 654.8 (976.60) (1243.00) (1154.21) (887.80) SAE Grade 2 491.1 (665.84) 589.4 (799.12) 654.8 (887.79) 720.3 916.8 851.3 654.8 (976.60) (1243.00) (1154.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (17 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade bolt size Designation and Standard Zinc or Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1-1/2 • 6 SAE Grade 1 ASTM A307 652.5 (884.67) 783.0 870.0 957.0 1218.0 1131.0 870.0 (1061.60) (1179.56) (1297.52) (1651.39) (1533.43) (1179.56) SAE Grade 2 652.5 (884.67) 783.0 870.0 957.0 1218.0 1131.0 870.0 (1061.
MSSM0101CE/9906AV (18 of 19) ÏOther Fastener Torque Specifications ÏAll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Stainless Steel 316 Stainless Steel Brass Aluminum 2024 - T4 1/4 - 20 6.3 (8.54) 6.6 (8.95) 5.1 (6.91) 3.8 (5.15) 1/4 - 28 7.8 (10.57) 8.3 (11.25) 6.4 (8.67) 4.8 (6.50) 5/16 - 18 11.0 (14.90) 11.5 (15.60) 8.9 (12.06) 6.7 (9.08) 5/16 - 24 11.8 (16.00) 12.3 (16.67) 9.7 (13.15) 7.2 (9.76) 3/8 - 16 19.7 (26.71) 20.6 (27.93) 16.0 (21.70) 11.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (19 of 19) ÏOther Fastener Torque Specifications ÏAll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Stainless Steel 316 Stainless Steel Brass Aluminum 2024 - T4 7/8 - 9 194.0 (263.03) 202.5 (274.55) 158.8 (215.30) 124.6 (168.93) 7/8 - 14 193.2 (261.94) 201.7 (273.47) 157.9 (214.08) 124.2 (168.40) 1-8 286.7 (388.71) 299.6 (406.20) 234.6 (318.07) 183.8 (249.20) 1 - 14 259.2 (351.43) 270.8 (367.16) 212.1 (287.57) 166.
58 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 1 6044WP2/3, 6044WP2 SM(Single Motor), 7244WP2/WP3 General Assembly 15 2 Litho in U.S.A.
59 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6 LEFT REAR COVER R 6044WP2/3, 6044WP2 SM(Single Motor), 7244WP2/WP3 General Assembly 3 VALVE SET COVER 4 TYPICAL 4 PLACES TEMPERATURE 5 PROBE Litho in U.S.A.
60 R 7 8 P. O. Box 400, Kenner, LA 70063-0400 9 Pellerin Milnor Corporation UPPER BELT GUARD 10 6044WP2/3, 6044WP2 SM(Single Motor), 7244WP2/WP3 General Assembly 11 LOW BELT GUARD EXCURSION SWITCH SEE BMP060011 Litho in U.S.A.
61 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6044WP2/3, 6044WP2 SM(Single Motor), 7244WP2/WP3 General Assembly SUSPENSION CYLINDERS SEE BMP701408 14 13 12 Litho in U.S.A.
BMP060019/2006185B (Sheet 5 of 5) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—General Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Item Part Number Comments Used In .
Section Shell and Door Assemblies 63 2
64
Shell Door Assembly BMP780109R/81433A (Sheet 1 of 2) 60 & 70 WEH Pellerin Milnor Corporation R P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Shell Door Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
BMP780109R/81433A (Sheet 2 of 2) R Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Item Used In Parts List, cont.—SHELL DOOR ASSEMBLY Part Number Description Comments all 24 02 175037 92452C HANDLE=SHELDOR=WED-SS all 25 53A500 1/4" SLEEVE-DELRIN all 26 53A059A NUT 1/4"COMP.
BMP810002/81073A AIR OPERATED VACUUM PUMP FOR DOOR SEALS MILNOR Rapid load door seals are now deflated with an air operated vacuum pump. The air operated vacuum pump quickly deflates the door seals when the stop button is pressed. Once the stop button is pressed a timer in the door circuit prevents the doors from being opened for 7-1/2 seconds. This allows the seals time to deflate before the doors are open. The air operated vacuum pump is mounted on the side of the main valve set.
68 R 7 3 2 1 P. O.
69
P/L CYLINDER ASSEMBLY BMP780043R/86387A (Sheet 1 of 2) 60 & 70 WE2 Pellerin Milnor Corporation R P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—P/L CYLINDER ASSEMBLY Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
BMP780043R/86387A (Sheet 2 of 2) R Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Item Used In Parts List, cont.
72
Section Drive Assemblies 73 3
MSSMA407BE/85047V È RIVE BASE COMPONENTS ON D HYDRO-CUSHION® MACHINES General Description of Drive Mechanism Ê Wash motor E1 motor is optional on 42" and 48" machines and standard on larger models Major drive train components of the drive base include the following: Gear reducer E-1 motor 1. Drive motors: Wash, Drain, E-1 (low extract), E-2 (high extract) and Autospot. (The E1 motor is optional on 42" machines and standard on larger models except for 64" machines, which use one 2-speed extract motor.
MSSMA407BE/85047V (1 of 5) È RIVE BASE COMPONENTS ON D HYDRO-CUSHION® MACHINES General Description of Drive Mechanism Ê Wash motor E1 motor is optional on 42" and 48" machines and standard on larger models Major drive train components of the drive base include the following: Gear reducer E-1 motor 1. Drive motors: Wash, Drain, E-1 (low extract), E-2 (high extract) and Autospot.
To Replace Pulleys and Belt(s) Ë Motor, Belt, and Pulley Replacement Ê Part numbers for belts, pulleys, and related components may be found on the Drive Chart and/or Drive Assembly drawings for your machine. When ordering motors and motor parts from the Milnor® factory, provide the machine model and serial number and the motor function (i.e., wash, drain, E1 (low extract), E2 (high extract) or Autospot). Replacement rotors and bearings are available from Milnor® for some motors.
To Replace Pulleys and Belt(s) Ë Motor, Belt, and Pulley Replacement Ê Part numbers for belts, pulleys, and related components may be found on the Drive Chart and/or Drive Assembly drawings for your machine. When ordering motors and motor parts from the Milnor® factory, provide the machine model and serial number and the motor function (i.e., wash, drain, E1 (low extract), E2 (high extract) or Autospot). Replacement rotors and bearings are available from Milnor® for some motors.
the motor position with the motor mount (or other component) jack screws until all slack is taken up. Do not force belts onto the sheaves by using a pry bar or rolling the sheaves. 6. Check for sheave alignment as shown in FIGURES 3. The sheaves must be aligned within 1/64" per foot between shaft centerlines and in no case greater than 1/8". Readjust the sheave position as required to correct alignment. 7. Continue to alternately and progressively tighten cap screws to the “Final Torque” shown in the table.
the motor position with the motor mount (or other component) jack screws until all slack is taken up. Do not force belts onto the sheaves by using a pry bar or rolling the sheaves. 6. Check for sheave alignment as shown in FIGURES 3. The sheaves must be aligned within 1/64" per foot between shaft centerlines and in no case greater than 1/8". Readjust the sheave position as required to correct alignment. 7. Continue to alternately and progressively tighten cap screws to the “Final Torque” shown in the table.
It is essential when removing the gear reducer, to record the positions of these shims so that they may be replaced in the exact same position later. Bearing this in mind, carefully remove the gear reducer mounting bracket (with the reducer attached) from the drive base. Note that the clutch tire, attached to the reducer output shaft, must be allowed to slip out of the clutch drum as the reducer is removed. 4a. On 64" machine models only (i.e.
It is essential when removing the gear reducer, to record the positions of these shims so that they may be replaced in the exact same position later. Bearing this in mind, carefully remove the gear reducer mounting bracket (with the reducer attached) from the drive base. Note that the clutch tire, attached to the reducer output shaft, must be allowed to slip out of the clutch drum as the reducer is removed. 4a. On 64" machine models only (i.e.
To replace the jackshaft, reassemble all components in reverse order of their removal. Make certain that the jackshaft is properly oriented with the clutch end of the shaft to the front of the machine and that all shims are returned to their original positions. Install all jackshaft mounting bolts hand tight. Lift each end of the jackshaft with a pry bar (one end at a time) then tighten the bolts on that end, so that the jackshaft will sit as high as possible in the housing.
To replace the jackshaft, reassemble all components in reverse order of their removal. Make certain that the jackshaft is properly oriented with the clutch end of the shaft to the front of the machine and that all shims are returned to their original positions. Install all jackshaft mounting bolts hand tight. Lift each end of the jackshaft with a pry bar (one end at a time) then tighten the bolts on that end, so that the jackshaft will sit as high as possible in the housing.
84
85 Parts List—Drive Assembly P. O.
86
Jackshaft Bearing Assembly BMP820109R/89253A (Sheet 1 of 2) 52, 60, 64, 72 Pellerin Milnor Corporation R Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Jackshaft Bearing Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.
BMP820109R/89253A (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Item Used In Parts List, cont.
89 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Reducer Air Seal Parts List—Reducer Air Seal Item Part Number Description Comments 54S012HC 54S015 54S022A 54S023B 54S025A B C D E F REDUCR 10.16:1 3210-600EC2 REDUCR 10.16:1 3210-375EC2 REDUCR 19.59:1 3220-300EC1 REDUCER 19.6 SKK/DOR 3220-60C REDUCER 15.4 DORRIS #1115-25HC REDUCER 15.
90 R 32 31 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Autospot Drive Assembly 8 19 7 1 20 21 25 24 23 4 3 2 5 32 31 29 30 18 17 14 15 16 31 9 10 11 12 13 Litho in U.S.A.
BMP701411/2000133V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Autospot Drive Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Item Part Number Comments .
92 R 9 10 11 15 8 16 17 4 4 9 10 11 20 5 6 Main Drive Pulley BMP710043/96216V (1 of 1) NOTE: Belt guards not shown. 7. Sensing Unit=60" + 72" WE P. O.
93
94
95 10 3/16” (5mm) SEE NOTE 4. 2 R 2 11 VIEW A-A 12 13 11 14 3 3/16” (5mm) SEE NOTE 4. P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 4 BRAKE STOP 15,16 17,18 A A 5/8” (16mm) SEE NOTES 2 & 3. SEE 1 BMP830078 2 BRAKE BAND 6044WP2/WP3, 6044WP2 SM(Single Motor), 7244WP2/WP3 Brake Assembly PIVOT BOLT, SEE NOTE 5. 1”(25mm) SEE NOTE 1. 5/8” (16mm) SEE NOTES 2 & 3. 21 SEE NOTE 6.
96 R 28 27 24 26 AS REQUIRED (72044 ONLY) P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 25 22 23 6044WP2/WP3, 6044WP2 SM(Single Motor), 7244WP2/WP3 Brake Assembly 5 7 20 20,16 6 6 8 7 TYPICAL 6 PLACES 19 20 HINGE PIN, SEE NOTE 8. 15 5 9 HINGE PIN, SEE NOTE 8. 23 22 25 27 28 (72044 ONLY) 26 AS REQUIRED 24 8. Do not get grease or oil on brake drum. 7. Be sure brake bands pivot easily on pins. 6. Keep both yoke arms in a horizontal plane.
97 Parts List—Brake Assembly P. O.
98 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Centrifugal Switch Assembly Litho in U.S.A.
99 Used In Item Part Number Description Comments EDC14002 G10 05000B G03 04500A SAE03 088 SAE03 088A ADC11001 ADC14001 EDC14801 SAE13 001 SAE13 001A P Q R T U V W X Y Z 3621CPE,BWP,NSP 4226DA1, 64040/64050E6N 64046E6N/J6N/D6N Q6'S 3621/26+4226Q4'S, 3621Q'S MANUFACTURED AFTER JAN.
100
MSSMA405AE/8737BV Belt Tension Measurements Ê È-BELT TENSION ADJUSTMENTS V FOR 48", 52", 60" AND 72" WASHER-EXTRACTORS Unbanded Belts Ë 1. Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys. Place the tension tester in the center of the belt and press down on the cap until the lower o-ring is in line with the straight edge, as shown. This instruction is to be used for adjusting the belt tension on the following machine models: 48036QHE 48036QTG 48036QTH 2.
MSSMA405AE/8737BV (1 of 2) È-BELT TENSION ADJUSTMENTS V FOR 48", 52", 60" AND 72" WASHER-EXTRACTORS Unbanded Belts Ë 1. Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys. Place the tension tester in the center of the belt and press down on the cap until the lower o-ring is in line with the straight edge, as shown.
Tensioning Banded Belts Ë Ï Ï48032BHE, BTG, BTH Belt Deflect. (inches) 48036QHE, QTG, QT Initial Tension (lbs.) (ref.) Initial Tension (lbs.) (ref.) Belt Deflect (in.) Initial Tension (lbs.) (ref.) Ï48032BHE, BTG, BTH Initial Tension (lbs.) (ref.) Belt Deflect. (inches) 48036QHE, QTG, QT Initial Tension (lbs.) (ref.) Initial Tension (lbs.) (ref.) Belt Deflect (in.) Initial Tension (lbs.) (ref.) Initial Tension (lbs.) (ref.) WASH/ 2 SPEED WASH 9/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/16 5.
Tensioning Banded Belts Ë Ï Ï48032BHE, BTG, BTH Belt Deflect. (inches) 48036QHE, QTG, QT Initial Tension (lbs.) (ref.) Initial Tension (lbs.) (ref.) Belt Deflect (in.) Initial Tension (lbs.) (ref.) Ï48032BHE, BTG, BTH Initial Tension (lbs.) (ref.) Belt Deflect. (inches) 48036QHE, QTG, QT Initial Tension (lbs.) (ref.) Initial Tension (lbs.) (ref.) Belt Deflect (in.) Initial Tension (lbs.) (ref.) Initial Tension (lbs.) (ref.) WASH/ 2 SPEED WASH 9/32 6.6 - 9.2 KP3 5.1 - 7.1 KN 5/16 5.
Section Bearing Assemblies 105 4
MSSM0303AE/8451BV È AIN BEARING AND SEAL REPLACEMENT M FOR DIVIDED CYLINDER MACHINES This section applies to the front and rear cylinder shaft bearings of all divided cylinder machines (Rapid Load, Staph-guard®, dye machines, etc.). It does not apply to jackshaft bearings, idler shaft bearings or bearings on open pocket machines. The bearings covered by this section are double row, spherical roller, self aligning bearings; Koya, SKF, FMC, Torrington or equal.
MSSM0303AE/8451BV (1 of 5) È AIN BEARING AND SEAL REPLACEMENT M FOR DIVIDED CYLINDER MACHINES This section applies to the front and rear cylinder shaft bearings of all divided cylinder machines (Rapid Load, Staph-guard®, dye machines, etc.). It does not apply to jackshaft bearings, idler shaft bearings or bearings on open pocket machines. The bearings covered by this section are double row, spherical roller, self aligning bearings; Koya, SKF, FMC, Torrington or equal.
inspection plate and use a timber to pry up the cylinder to remove cylinder weight from the bearings. Once the bearing is removed, the cylinder drops only approximately 1/32" before the shaft comes to rest on the shaft support. 4. Slide the bearing off of the shaft and if it is to be reused, place it on a clean surface and cover with a clean, lint free cloth.
inspection plate and use a timber to pry up the cylinder to remove cylinder weight from the bearings. Once the bearing is removed, the cylinder drops only approximately 1/32" before the shaft comes to rest on the shaft support. 4. Slide the bearing off of the shaft and if it is to be reused, place it on a clean surface and cover with a clean, lint free cloth.
Replacing the Bearing Housing, Seal Sleeve, Ê and Seals (Front or Rear) 1. With the seal sleeve removed, press all old seals out of the bearing housing. Remove the large o-ring from the outside of the housing. Thoroughly clean the bearing housing and flush out all grease passages to make certain they are unblocked. Remove the o-rings from the inside of the seal sleeve and clean the seal sleeve. 2. While the bearing housing is dissassembled, charge all grease passages with grease.
Replacing the Bearing Housing, Seal Sleeve, Ê and Seals (Front or Rear) 1. With the seal sleeve removed, press all old seals out of the bearing housing. Remove the large o-ring from the outside of the housing. Thoroughly clean the bearing housing and flush out all grease passages to make certain they are unblocked. Remove the o-rings from the inside of the seal sleeve and clean the seal sleeve. 2. While the bearing housing is dissassembled, charge all grease passages with grease.
Measuring Unmounted Clearance and Ê Setting Bearing (Front or Rear) The bearings used on Milnor® washer and dye extractors are the very best anti-friction devices available for these applications. However, the anti-frictional characteristics of the bearings will be reduced if they are not properly installed.
Measuring Unmounted Clearance and Ê Setting Bearing (Front or Rear) The bearings used on Milnor® washer and dye extractors are the very best anti-friction devices available for these applications. However, the anti-frictional characteristics of the bearings will be reduced if they are not properly installed.
Tightening Bearing(s) (Front and/or Rear) Ê 1. Once both bearings are seated, or if only one bearing was replaced, install the bearing lockwasher(s) and locknut(s). Use a hammer and a metal drift as shown in FIGURE 11, to tighten the locknut. It is imperative to only tap lightly and to assure that metal chips from the drift or locknut do not fall off and contaminate the bearing.
Tightening Bearing(s) (Front and/or Rear) Ê 1. Once both bearings are seated, or if only one bearing was replaced, install the bearing lockwasher(s) and locknut(s). Use a hammer and a metal drift as shown in FIGURE 11, to tighten the locknut. It is imperative to only tap lightly and to assure that metal chips from the drift or locknut do not fall off and contaminate the bearing.
116 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation SOILSIDE STAPHGUARD MODELS ONLY 32 8 60036, 60044, 72044 WP2/ WP3/ SP2/ SP3/DA3 & 6044WP2/SP2 SM(Single Motor) Main Shaft Bearing Assembly 49 3 10 CLEANSIDE 22 34 AUTOSPOT SEE BMP060031 Litho in U.S.A.
117 Parts List—Main Shaft Bearing Assembly P. O.
BMP840039/2006285B (Sheet 3 of 3) R Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Item Used In Parts List, cont.
Section Frame, Pivots and Suspension 119 5
120 2 3 4 Place Extra Shims Above. Setting bocks for adjustment. FIGURE 1: Cross Section - Machine Locked Down for Shipment NOTE: Place shims here to adjust ring weldment so that all four corners seat simultaneously. 9 Remove shipping bolt before running machine - See Instructions for Adjustment of Hold Down. P. O. Box 400, Kenner, LA 70063-0400 5 2 3 4 NOTE: Blocks must hold shell approximately 3/8" above base pads when machine is pushed down.
MSSM0302AE/8414BV ÈUSPENSION ADJUSTMENTS FOR S DIVIDED CYLINDER MACHINES ® ® The suspension system on Milnor Hydro-cushion machines is adjusted and thoroughly tested at the factory. It should not require subsequent adjustment unless the machine is distorted during shipment or installation or unless some component of the system, such as a Hydro-cushion® cylinder is replaced. There are two primary objectives when adjusting the suspension system on any Hydro-cushion® machine model: 1.
MSSM0302AE/8414BV (1 of 3) ÈUSPENSION ADJUSTMENTS FOR S DIVIDED CYLINDER MACHINES ® ® The suspension system on Milnor Hydro-cushion machines is adjusted and thoroughly tested at the factory. It should not require subsequent adjustment unless the machine is distorted during shipment or installation or unless some component of the system, such as a Hydro-cushion® cylinder is replaced. There are two primary objectives when adjusting the suspension system on any Hydro-cushion® machine model: 1.
Shell Hanging Dimensions and Adjustment Procedures Ê To adjust the shell of a divided cylinder machine, proceed as follows: Push-Down Travel Dimensions and Ê Adjustment Procedures 1. Locate the shell hanging dimension for your machine in the table below and adjust your machine accordingly. Take measurements on the left and right sides of the shell, to assure that the shell is horizontal, left to right. 2. The shell and cylinder should be level front to back.
Shell Hanging Dimensions and Adjustment Procedures Ê To adjust the shell of a divided cylinder machine, proceed as follows: Push-Down Travel Dimensions and Ê Adjustment Procedures 1. Locate the shell hanging dimension for your machine in the table below and adjust your machine accordingly. Take measurements on the left and right sides of the shell, to assure that the shell is horizontal, left to right. 2. The shell and cylinder should be level front to back.
5. With the shell pushed down, attempt to pull each test shim out from between the bracket and rubber pad. The test shims should all be tight. If any shim(s) are not pinched tightly between the bracket and pad, take note of which one(s) are not. Make final adjustments as follows: 6. Set the Master switch to off, remove the test shims and make the necessary changes to the shims below the rubber pads as indicated by the above test. 7. Repeat Steps 3 through 6 as required, until this test is successful. 8.
5. With the shell pushed down, attempt to pull each test shim out from between the bracket and rubber pad. The test shims should all be tight. If any shim(s) are not pinched tightly between the bracket and pad, take note of which one(s) are not. Make final adjustments as follows: 6. Set the Master switch to off, remove the test shims and make the necessary changes to the shims below the rubber pads as indicated by the above test. 3.
R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 42031,42044,52038,60044,72044 Suspension Cylinder Assemblies 7B 7A 7C 127 Litho in U.S.A.
128 Parts List—Suspension Cylinder Assemblies P. O.
Suspension Cylinder Locations BMP701235/2006304A (Sheet 1 of 1) Use with BMP701408 R Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Note: A letter is stamped on the end of the upper bolt to designate the cylinder assembly.
130
Section Control and Sensing Assemblies 131 6
MSSMA408BE/9273BV VIBRATION SAFETY SWITCH ADJUSTMENTS È B B What the Vibration Safety Switch Does Ë The vibration safety switch pictured below is an important safety feature. If properly adjusted, the switch will momentarily actuate as a result of repeated machine movement caused by an out-of-balance condition. Table A below illustrates the effect of the vibration safety switch actuation.
MSSMA408BE/9273BV (1 of 1) VIBRATION SAFETY SWITCH ADJUSTMENTS È B B What the Vibration Safety Switch Does Ë The vibration safety switch pictured below is an important safety feature. If properly adjusted, the switch will momentarily actuate as a result of repeated machine movement caused by an out-of-balance condition. Table A below illustrates the effect of the vibration safety switch actuation. that it has reset.
134 R 4 2 P. O.
135 2 6 9 7 R 8 1 P. O.
136 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Water Level Float Chamber Parts List—Water Level Float Chamber Item Part Number Description Comments A03 03100 ALL11001 A14 07200C ALL48001 AD 14 046 AD 15 047 ALL11000 G28 18700A G36 07500A G25 02600A GLL64002 ALL64002 FLOAT CHMBR ASSY=8.25"CLDCON *FLOAT CHAMBER INSTAL=4226QHE $ ASSY=FLOAT SPRAY 42DAZ *FLOAT CHAMBER ASSY 4832-36 *FLOAT CHMBR INSTAL=35#+60#W FLOAT CHMBR 25.25ASY=42+72WE *FLOAT CHMBR 33.
137 26 26 27 27 27 27 30 31 alL AlL alL alL alL alL alL 24 alL alL 23 alL 26 22 alL alL 21 alL 26 20 alL alL 19 alL 25 18 alL alL 17 alL Used In R Item Description NPT RED 1X1/4 GALMAL 150# NPTELB 90DEG 1/4 BRASS 125# SA 02 011B SA 02 011 03 25298A 08 01065 02 15649 02 10505 03 25298A 02 15649 02 15663 02 10506 27A003 53A008B 12P014KK 51V015 *FLOAT ASSY L=66" 42DA+52DYA *FLOAT ASSY L=25"-STD LEVEL FLOAT CHAMBER BRACK BRACKET=LEVEL CNTRL MT 90DEG
138 R Notes: 1. Disconnect power at main switch before operating this enclosure. 2. Wiring must not interfere with movement of item 8. 3. To order complete water level switch assembly, see items A-G. 4. When item 20 is used in assembly G, flange will be on top (shown). When item 20 is used in assembly F, flange will be on bottom. P. O.
Section Chemical Supply Devices 139 7
MSSM0213AE /89457V (1 of 2) È ULES FOR THE FIELD INSTALLATION OF R PUMPED-TYPE LIQUID SUPPLY SYSTEMS APPLICABILITY: All Washer-Extractor Models GENERAL Ê Pellerin Milnor Corporation does not guarantee machines against damage from corrosion caused by improper installation and/or operation of pumped-type liquid supply systems. The following precautions must be observed when pumps are used: 1. Always install the pumping unit lower than the discharge end of the chemical delivery tube as shown at right.
RULES FOR THE FIELD INSTALLATION OF PUMPED-TYPE LIQUID SUPPLY SYSTEMS MSSM0213AE/89457V (2 of 2) of the tube after the pump stops will be diluted by the water remaining in the cup. 3. Never inject any concentrated chemical directly onto any metal, rubber, or plastic surface of the machine other than the plastic cups provided. It is not enough to merely inject the chemical onto a surface that will be subsequently flushed or wetted sometime during the wash process.
142 R 11 6 11 5 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6044WP2 SM (Single Motor) Peristaltic Connection 12 10 3 4 2 1 Litho in U.S.A.
143 R 5 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6044WP2 SM (Single Motor) Peristaltic Connection 8 7 9 8 Parts List—Peristaltic Connection Item Part Number Description Comments GWL28005 INST=PARASTALTIC CONNECT 60 1 2 3 4 5 6 7 8 9 10 11 12 all all all all all all all all all all all all PERISTALTIC MOUNTING BRACKET HOSE= *2.5"ID PE X4" T-BOLT HOSECLAMP 2.78-3.09" *WLMT=PERISTAL CONN TRAN HOSE=2"ID X 70"LG(NO DWG) T-BOLT HOSECLAMP2.16-2.
144 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6036, 6044 & 5238 Supply Injector BMP9700940/97287V (1 of 2) Litho in U.S.A.
BMP700940/97287V (Sheet 2 of 2) Pellerin Milnor Corporation R Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Supply Injector Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. . .
146
Section Water and Steam Piping Assemblies 147 8
148 R 6 4 5 7 5 3 3 8 4 2 1 2 1 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6044WP2 & 6044WP2 SM(Single Motor) Water Inlet 9 12 10 11 SEE STEAM INLET BMP060018 11 12 Litho in U.S.A.
BMP060013/2006175B (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Water Inlet Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
150 13 15 14 15 13 11 4 20 21 23 R 12 11 22 10 10 16 25 12 2 6 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6044WP2 & 6044WP2 SM(Single Motor) Cooldown Inlet 9 8 7 5 4 2 3 2 1 19 18 25 17 27 26 35 28 28 35 DETAIL A-A: 29 A A 30 34 31 32,33 Litho in U.S.A.
151 Parts List—Cooldown Inlet P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Item Part Number Description Comments 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 all all all all all all all all all all all all all all all all all all all all all 4 all all 3 all NPT TEE 1.25" GALMAL 150# NPT UNION 1.25" GALMAL 150# BALL VALVE 1" WATTS#B6100 BRZ 1.25VAL 110V HAYS#9-2110IS-120 NPT ELB 90DEG 1.25 GALMAL 150# NPTTEE 1.
152 R 6 5 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 1.5” Siphon Breaker & Scupper 2 4 3 1 Parts List—Siphon Breaker & Scupper Item Part Number Description Comments SA 03 009 1.5"SIPHONBRKR+SCUPPER ASSY 2 3 4 5 6 all all all all 1 all all 03 01317 03 01316A 03 01318 03 01319 60C130 96M031 SPCR=BON=1+1/2SIPBRK OURMATL GUIDE STM,1.5"SIPHBKR 1/4-40 GASKET-RING=1+1/2"SIPHONBRKR SCUPPER=1+1/2 SIPHON BREAKER ORING 1+3/4ID1/8CS BUNA70 #224 1.
153 R 2 3 4 1 7 SEE DETAIL A-A P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6044WP2/WP3 & 6044WP2 SM (Single Motor) Steam Inlet 5,6 12 28 27 29 26 11 10 9 8 7 DETAIL A-A 27 26 12 Litho in U.S.A.
154 R 19 31 30 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 6044WP2/WP3 & 6044WP2 SM (Single Motor) Steam Inlet 31 19 20 21 20 22,23,24 15 18 16,17 SPARGER 12 25,26,27 14 SPARGER 13 Litho in U.S.A.
155 Parts List—Steam Inlet P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Item Part Number Description Comments GVS28001 AVS28001 ASS25001 AVS03001 INSTALL=STEAM INLET 60" $1.
156 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation BMP920005/96067V (1 of 3) Universal Actuators & Mounting Hardware for Watts Ball Valves - New Pivot 3) ASSEMBLE SO THAT THE LINKAGE IS FREE TO MOVE IN THE SPACER, THIS MEANS THAT THERE SHOULD BE DAYLIGHT BETWEEN THE CRANK AND EACH ADJACENT WASHER WITHOUT EXCESSIVE CLEARANCE. 2) FOR 90 DEGREE VALVE SET, VALVE IS ROTATED 90 DEGREES. 1)RIGHT HAND ASSEMBLY IS SHOWN, LEFT HAND ASSEMBLY IS OPPOSITE. NOTES: Litho in U.S.A.
157 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation BMP920005/96067V (2 of 3) Item Part Number Description Comments 96D085BCSL 96D085BCSR 96D085BOSL 96D085BOSR 96D085SOSR 96D085SCSR 96D086BCSL 96D086BCSR 96D086BOSL 96D086BOSR 96D086SCNR 96D086SCSL 96D086SCSR 96D086SOSL 96D086SOSR 96D087BCSL 96D087BCSR 96D087BOSR 96D087SCNR 96D087SCSR 96D087SOSR 96D088BCSR 96D088BCNR 96D088BCSL 96D088BOSR 96D088SCNR 96D088SCSR 96D088SOSR 96D088BCNL 96D088BOSL 96D088SCSL 96D088SOSL 92000Z 1.
BMP920005/96067V (Sheet 3 of 3) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List, cont.—Universal Actuators & Mounting Hardware for Watts Ball Valves Item Used In Part Number Description all 11 15G126 01Z HXLOCKNUT NYLON 10-24 UNC SS NM all all 12 13 15N159 15G170 HEXCAPSCR 1/4-2OUNC2AX7/16 18-8SS HEXNUT 1/4-20UNC2 SS18-8 AA-AF,BE, CD,DA-DL BA-BD, BF-BJ, CA-CC,CE, CF 14 07 20703D 89354B WASHER=2.00"WATTS CRANK 14 07 20703C 89354B WASHER=1.
159 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation BMP920007/96067V (1 of 2) 3 SEE NOTE BODY SEAL ADAPTER THRUST WASHER PACKING HANDLE STEM (BK) 3 5 NO REPAIR KITS NO REPAIR KITS 3/4",1" BRONZE DETAIL OLD STYLE STEM PACKING NUT SEAL (SSK) SEE NOTE.
160 Parts List—Watts Ball Valves and Repair Kits P. O.
161 R 32,33 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 34 42044WP2/CP2/SP2/SP3/NP2 52038WP1 60044WP2/WP3/SP2/SP3 72044WP1/D5N 72058SP2 8” & 10” Stainless Dump Valve 35 Parts List—8” & 10” Stainless Dump Valve SA 28 124 SA 36 015 SA 28 158 SA 36 044 B C D Part Number A Item 10"SGL.DUMP VALVE 72WE+SG+WT * BONNET+AIRCYL=8"SS DUMPVALV * BONNET+AIRCYL=10"SS DUMPVAL *8"SGL.
162
Section Pneumatic Piping and Assemblies 163 9
MSSM0130AE/9313AV SERVICING AIR CYLINDERS È 4. Loosen nuts on threaded rods evenly, permitting cylinder heads to separate. Use only a few turns on one nut before moving to the other one. Continue until springs have no tension. This is the general procedure for rebuilding an air cylinder using a Milnor® furnished repair kit, once the air cylinder has been removed from the machine.
MSSM0130AE/9313AV (1 of 1 ) SERVICING AIR CYLINDERS È 4. Loosen nuts on threaded rods evenly, permitting cylinder heads to separate. Use only a few turns on one nut before moving to the other one. Continue until springs have no tension. This is the general procedure for rebuilding an air cylinder using a Milnor® furnished repair kit, once the air cylinder has been removed from the machine.
166 R DETAIL D DETAIL A-C AIR CYLINDER MOUNTING HARDWARE P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Air Cylinder Assemblies DETAIL F-L DETAIL E DETAIL P-S DETAIL M-N EXPLOSION HAZARD - Air cylinder can burst apart with great force. Circled items are under high spring tension. Follow maintenance instructions MSSM0130AE carefully. Litho in U.S.A.
167 Parts List—Air Cylinder Assemblies P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation A52 00200 SA 10 019Q AAC14001A A76AC001A A76AC001B A75 01200 A75 01300 SA 10 019 AAC14001 A25 00600 AAC64001 AAC65001 AAC58001 F G H I J K L M N P Q R S 95000Z AIRCYL=BRAKE ASSY 7258J2N 93481B AIRCYL=BRAKE ASSY 6446E6N 89483T*BRAKE CYL ASSY=4226QWE+DYA 90000Z AIRCYL-LONG= 42S6PSG 89463T AIR CYL.2-3/8 BORE 2"STROKE 89463@ AIR CYL.2-3/8 BORE 3"STROKE 89463T*AIR CYL.
BMP830078/2005525B (Sheet 3 of 3) R Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Item Used In Parts List, cont.
169 R P. O.
170 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Applicable Models Asco 3-way Solenoid Valves BMP701359/97086V (1 of 2) Identification and Description Remove retaining clip. NOTE: When metal retaining clip disengages, it springs upwards. Slip yoke containing coil and sleeves off solenoid base sub-assembly. Replace coil. Reassemble in reverse order. Troubleshooting Remove retaining clip. Slip entire solenoid enclosure off the solenoid base sub-assembly.
171 Parts List—Asco 3-way Solenoid Valves P. O.
172 R 5. Unscrew and remove adjusting screw, check nut, and spring cage screws. Lift off spring cage, spring washer and adjusting spring. 4. While disassembled open gate valve to flush out collected sediment. 8. To reassemble valve follow above instructions in reverse. Tighten or loosen adjusting screw for the required pressure of 28 P.S.I. 7. Lift stem assembly upwards to remove from body. 6. Loosen and remove lock nut, washer, plate, and diaphragm. 4.
BMP900031/96081V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Pressure Regulators Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
174 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation NOTE: THE GOYEN VALVE MAY BE REPLACES BY EITHER THE WABCO OR DELTROL VALVE. NOTE: ASCO VALVES ARE USED PRIOR TO NOVEMBER 1987. SINCE THEN PARKER VALVES HAVVE BEEN USED IN PLACE OF THE ASCO. THE GOYEN VALVE IS NOT TO BE USED IN PLACE OF THE WABCO OR DELTROL VALVE. GOYEN (E) WABCO (B) ASCO (D) DELTROL (A) R Quick Exhaust Valves PARKER (C) Litho in U.S.A.
BMP701406/2002382V (Sheet 2 of 2) Pellerin Milnor Corporation R Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Quick Exhaust Valves Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
176 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Air Cylinders for 2" Watts Ball Valves Litho in U.S.A.
177 Parts List—Air Cylinders for 2" Watts Ball Valves P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation Item Part Number Description 17 17 18 18 A,B C,D SA 10 057C SA 10 057D SA 10 056F SA 10 056G 95222D AIRCYL=3.0ODX3.89ST171/176CD 95222# AIRCYL=3.0ODX3.89ST171/176SS 92000Z AIRCYL=2.38ODX2.70STX20.5#CD 92000Z AIRCYL=2.38ODX2.70STX20.
