User`s manual

ManualsBrandsMilpower Source Manualselectrical equipment & suppliesM110BA-1

MILPOWER SOURCE

UNINTERRUPTIBLE POWER SOURCE

SINGLE PHASE – 1kW / 2kVA

M110BA-1

MADE IN THE U.S.A

USER’S MANUAL

East Coast

Milpower Source

7 Field Lane, RTE. 106

Belmont, NH 03220

Phone: (603) 267-8865 Fax: (603) 267-7258

West Coast

Hytech Associates

1498 Linda Vista Ave.

Pasadena, CA 91103

Phone: (818) 7964761 Fax: (818) 304-9620

November, 2003

Publication Number: 110BA1UM, REV(B)

Summary of content (21 pages)

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MILPOWER SOURCE UNINTERRUPTIBLE POWER SOURCE SINGLE PHASE – 1kW / 2kVA M110BA-1 MADE IN THE U.S.A USER’S MANUAL East Coast Milpower Source 7 Field Lane, RTE. 106 Belmont, NH 03220 Phone: (603) 267-8865 Fax: (603) 267-7258 West Coast Hytech Associates 1498 Linda Vista Ave.
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MILPOWER SOURCE 110BA1UM, REV(B) 110BA1UM, REV(B) Table of Contents 1. 1.1 1.2 2. 3. 4. 4.1 4.2 5. 6. 6.1 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.3 7. 7.1 7.2 8. 8.1 8.1.1 8.1.2 8.2 8.3 9. Page Safety Instructions .................................................................................................iii General Description.................................................................................................1 Intended Applications ..........................................................
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MILPOWER SOURCE 110BA1UM, REV(B) IMPORTANT SAFETY INSTRUCTIONS • The M110BA-1 contains an internal high voltage, high energy power source (96VDC battery) and large high voltage (340VDC) capacitors.
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MILPOWER SOURCE 1. General Description 1.1 Intended Applications 110BA1UM, REV(B) The M110BA-1 is a high quality, rugged, 1kW / 2KVA, 19” rack-mounted Un-interruptible Power Source (UPS). In addition to full compliance with all the requirements of MIL-STD-1399 (Section 300), the M110BA-1 is specifically designed to meet the harsh military shipboard environment.
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MILPOWER SOURCE 110BA1UM, REV(B) 115/220Vac MANUAL SELECT J1 AC INPUT 115/230 VAC RFI FILTER & VARISTOR ISOLATION TRANSFORMER J1 RFI FILTER & VARISTOR EXTERNAL 115 BYPASS Power Conditioner J2 Low Voltage To Contactors 2 POLES INPUT CONTACTOR AC-DC CONVERTER 320 Vdc 2 POLES OUTPUT CONTACTOR DC-AC INVERTER J2 AC OUTPUT 115VAC J5 REMOTE ON/OFF SWITCH 120 VDC BATTERY CHARGER J5 INPUT ON/OFF SWITCH 24 VDC MASTER ON/OFF SWITCH BATTERY PACK CONTROL & MONITOR 24VRTN 24VDC Figure 1: M110B
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MILPOWER SOURCE 2. 110BA1UM, REV(B) Setting the Input Voltage Range Note: The input voltage range is set (prior to shipping) to 115VAC. To change the input voltage range: 3. a) Turn off both Input and Master ON/OFF switches. b) Disconnect connectors J1 and J2 from the rear panel. c) Open the Input Voltage Setting access cover (2 screws). d) Pull out the exposed connector handle upward.
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MILPOWER SOURCE 115VAC VIA TWO-POLE 20 AMP CIRCUIT BREAKER 110BA1UM, REV(B) PWR COND. INPUT PHASE 2 C PWR COND. INPUT PHASE 1 B J1 CHASSIS GND A UPS IN 2 G UPS IN 1 E PWR COND. OUT 1 C PWR COND. OUT 2 D UPS OUT 1 (NEUT) A UPS OUT 2 (HOT) B UPS NEUT AC TO LOAD HOT (NOTE 3) BYPASS SELECTOR (NOTE 2) CHASSIS GND F REAR PANEL GND CONN. SAFETY GND NOTES: 1. USE #8 WIRES. 2. POSITIONS OF BYPASS SELECTOR: UPPER POSITIONS = UPS LOWER POSITION = BYPASS 3.
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MILPOWER SOURCE 115VAC VIA TWO-POLE 20 AMP CIRCUIT BREAKER 110BA1UM, REV(B) PWR COND. INPUT PHASE 2 C PWR COND. INPUT PHASE 1 B J1 CHASSIS GND A G E UPS C D AC TO LOAD UPS OUT 1 (NEUT) A UPS OUT 2 (HOT) B CHASSIS GND (NOTE 2) F REAR PANEL GND CONN. SAFETY GND NOTES: 1. USE #8 WIRES. 2. J2(A) IS INTERNALLY GROUNDED BY A REMOVAL JUMPER.
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MILPOWER SOURCE 110BA1UM, REV(B) 4. Front Panel Description 4.1 Front Panel: Main Components (See Figure 4) 1. Removable air filter (of the Power Conditioner’s cooling air). 2. Visual Indicators and Switches (for detailed view see Figure 5). 3. Air Inlet (of main UPS heatsink). 4. Input ON/OFF Switch. 5. Master ON/OFF Switch.
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MILPOWER SOURCE 4.2 110BA1UM, REV(B) Front Panel: Indicators and Switches (See Figure 5) 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Input ON/OFF switch. Master ON/OFF switch. Input Fail LED (red). Input OK LED (green). Output Standby LED (yellow). Output OK LED (green). Output Fail LED (red). On Battery Warning LED (blinking yellow). Alarm Off Push-button. Low Battery Warning LED (blinking yellow). Overload Shutdown LED (red). Overtemperature Warning LED (blinking yellow).
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MILPOWER SOURCE 5. 110BA1UM, REV(B) Rear Panel Description (See Figure 6) 23. Cooling Fan (Air Outlet). 24. J1 Input Power Connector (see Figure 2 for pin out). 25. J2 Output Power Connector (see Figure 2 for pin out). 26. GND Connection. 27. Dry Contacts Connector J3 (see paragraph 8 for pin out description). 28. RS232 Connector J4 (see paragraph 8 for pin out description). 29. Optional Bushing (2 places). 30. Remote ON/OFF connector J5.
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MILPOWER SOURCE 110BA1UM, REV(B) 6. Operation, Controls and Indicators (ref. Figures 4 and 5) 6.1 Turning the UPS ON and OFF In order to turn the UPS ON (after an electrical connection is made), turn ON the Input ON/OFF switch (4), the Master ON/OFF switch (5) and the remote ON/OFF switch. (The order is not important). If remote ON/OFF is not used, the connections of J5 (described in para. 8.3) should be installed before the unit is turned on.
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MILPOWER SOURCE 6.2.3 110BA1UM, REV(B) Input AC Failure When the input AC voltage is below the minimum required for proper operation, the UPS runs on battery power. During this condition the red Input Fail LED (6) is on, the yellow On Battery Warning LED (11) blinks, and five seconds after input power loss an audible alarm starts beeping once every five seconds. To turn off the audible alarm, press momentarily on the Alarm OFF Push-button (12).
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MILPOWER SOURCE 6.3 110BA1UM, REV(B) Battery Test Battery Test may be invoked only if the UPS runs on AC input power, the Battery Charge level is above 85%, the load is above 35% and the battery is not engaged in supporting Input Power Limit. If Battery Test is denied due to low charge level, the Charge Level Bar Graph blinks once when the Battery Test Push-button is pressed. To test the battery, press momentarily on the Battery Test Push-button (21).
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MILPOWER SOURCE 110BA1UM, REV(B) Charge-discharge Cycles The number of times and the depth of battery discharges (during AC input failure) affects the service life of the battery. If the battery is allowed to discharge only to 50% of its charge, the number of charge-discharge cycles (before it fails) will be three times the number of cycles had it been allowed to reach 30% charge.
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MILPOWER SOURCE 110BA1UM, REV(B) 8. Communications and Remote Control 8.1 Dry Contacts Interface Dry Contacts Interface is available through connector J3 ( a DB9 male connector located on the rear panel). This interface allows control and monitoring of the UPS by a server. Two configurations are available: Option 0 (Standard) and Option 1. 8.1.1 Option 0 (Standard) Dry Contacts Interface Table 1 shows J3 pin assignment for Standard configuration, Option 0.
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MILPOWER SOURCE 8.1.2 110BA1UM, REV(B) Option 1 Dry Contacts Interface Table 2 shows J3 pin assignment for Option 1.
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MILPOWER SOURCE 8.2 110BA1UM, REV(B) RS-232 Communication Interface The RS232 serial communication interface is available through connector J4 ( a DB9 female connector located on the rear panel of the UPS.) This interface allows control and monitoring of the UPS by a host computer through the serial RS232 communication link. For further information about this feature refer the M120BA-1 Software User Manual. Table 3 shows the standard RS232 pin assignment.
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MILPOWER SOURCE 9. 110BA1UM, REV(B) Specifications INPUT Voltage 84-165VAC or 180-260VAC (selectable) without switching to battery power. (below this level the battery will be used). Frequency 48-64 Hz Power Factor > 98% Spikes 200 joules clamping device Isolation Input is galvanically isolated from output and chassis (> 1 MΩ at 600VDC). Total capacitance between input and chassis is less than 0.02uf per line. Leakage current is less than 2ma. (130dB Input Isolation Transformer.
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MILPOWER SOURCE 110BA1UM, REV(B) 9. Specifications (continued) ENVIRONMENT INDICATIONS & CONTROLS Temperature Non operating: -40 to +72°C Note: High temperature for prolonged duration will shorten the battery life. Operating: 0 to +52°C. Humidity Up to 95%. Altitude Operating: Up to 10,000 feet. Non-operating: (Air transport) 40,000 feet. Orientation May be installed at any orientation. Mechanical shock When packed, withstands the free fall drop and edgewise drop IAW Methods 5007.1 and 5008.
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MILPOWER SOURCE INTERFACE Discrete interface 110BA1UM, REV(B) Four dry contacts indicating the following conditions: "UPS ON" (Output OK) "Battery Voltage Low" "Input Power Loss" (Battery Operation) "Fault Detect" A "Shutdown" input (via opto-isolator) for remote shutdown of the UPS during AC input fail. When the AC input recovers the UPS will automatically turn ON.