Replacement Parts List
5
6
7
10
9
11
8
36
17
12
20
19
13
14
15
16
18
37
3
33
38
1
21
22
23
24
25
26
27
40
41
1
2
28
29
30
32
35
4
44
52
30 31
32 33
56
8 9
11
54
5
6
55
1 3 4 28
34 37 38
57
7 10 12 13
14 15 36
53
16 18 19 20
21 22 23 24
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfi eld, WI 53005
Drwg. 1
BULLETIN NO.
55-22-2400
SERVICE PARTS LIST
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 05-81-1325 M3.0 x 14mm Pan Hd. ST T-10 Screw (11)
2 --------------- Service Nameplate (1)
3 --------------- Housing Halve - Right (1)
4 06-82-2395 M2.6 x 10mm Pan Hd. ST T-9 Screw (1)
5 --------------- Motor (1)
6 --------------- Motor Pinion (1)
7 --------------- Mounting Plate (1)
8 --------------- M3.0 x 16mm Pan Hd. Screw (2)
9 --------------- Washer (2)
10 34-40-0620 O-Ring (2)
11 --------------- Spring Washer (2)
12 --------------- Spline Shaft (1)
13 --------------- Counter Balance (1)
14 --------------- Ball Bearing (1)
15 --------------- Retaining Ring (1)
16 --------------- Needle Roller Bearing (1)
17 06-65-0085 Pin (2)
18 --------------- Gearcase (1)
19 --------------- Needle Bearing (1)
20 --------------- Fork (1)
21 --------------- Ball Bearing (1)
22 --------------- Retaining Ring (1)
23 --------------- Output Shaft (1)
24 --------------- Bit Holder (1)
25 42-04-0730 Adapter (1)
26 42-92-1150 Blade Cover (1)
27 05-81-1400 M6 x 1 x 22.6 Flat Hd. Hex Recess Screw (1)
28 --------------- Housing Halve - Left (1)
29 45-72-0250 Switch Trigger (1)
30 --------------- Switch (1)
31 --------------- Leadwire Assembly - Red (Not Shown) (1)
32 --------------- Contact Plate Holder (1)
33 --------------- PCBA (1)
34 --------------- Fuel Gauge Label (Not Shown) (1)
35 42-70-0480 Spring Clip (1)
36 --------------- Ball Bearing (1)
37 44-52-1015 Rubber Pad - Right (1)
38 44-52-1010 Rubber Pad - Left (1)
40 42-52-0475 Gearcase Cover (1)
41 05-74-0900 M3.0 x 10mm Pan Hd. T-10 Screw (2)
44 42-55-2426 Canvas Carrying Case (1)
52 23-66-0915 Switch Assembly Kit (1)
53 14-29-0675 Gearcase Assembly Kit (1)
54 14-50-1020 Motor Assembly Kit (1)
CATALOG NO. 2426-059
REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
12 VOLT MULTI-TOOL
STARTING
SERIAL NO.
DATE
Nov. 2011
WIRING INSTRUCTION
D66A
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
0
00
See Reverse Side
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
55 31-44-2570 Housing Halve Assembly Kit (1)
56 14-46-2426 Screw and Washer Kit (1)
57 42-87-0200 Counter Balance Assembly Kit (1)
49-96-0500 Hex Key (Not Shown) (1)
10-20-2426 Warning Label (Not Shown) (1)
FIG. NOTES
1,4 Hand tighten housing screws to prevent over tightening. Exercise
caution when tightening screws if a cordless driver drill is used.
5,8 Apply Blue Loctite® 242 or equivalent, sparingly to the fi rst two
or three threads of screws (8) prior to assembling to motor (5).
28
3
35
Interlock
Area
Install spring clip (35)
into the left housing
halve (28) prior to
installing right
housing halve (3).
NOTE: Right
spring interlock
must match that of
the left housing
halve prior to
tightening housing
screws (1 and 4).
LUBRICATION NOTES:
Use Type 'J' Grease,
No. 49-08-4220
When servicing, remove 90-95%
of the existing grease prior to in-
stalling Type “J”. Original grease
maybe similar in color but not
compatible with “J”.
Apply a heavy coating of grease
to Motor Pinion (6) and Spline
Shaft (12). Approx. 0.5g
Place a heavy coating of grease
in and around the open Ball
Bearing (36). Approx. 1g
Fill back cavity of Gearcase (18)
with approx. 3.5g of grease.
Total of 5.0g (.17oz.)