Service Parts List S/N D14B

ManualsBrandsMilwaukee ManualsTools & Hardware18-Volt M18 Lithium-Ion Cordless 7/8 in. SDS-Plus Rotary Hammer (Tool-Only)







39j

39d

33c

33e

33a

33b

33d

33f

33j

39f

39a

37c

37h

39c

39b

39a 39b 39c 39d 39f

39g 39h 39j 20

39h 20

39g

37a 37b 37c 37d

37e 37f 37g 37h

37d

37c

37e

37f

37a

37b

37h

37a 37b 37c 37d

37e 37f 37g 37h

33j

33h

33g

28 29

30 31

33a 33b 33c 33d 33e

33f 33g 33h 33j

NOTE: Wires 37a

and 37b are

shielded

in a fiberglass

sleeve- See

page 4.

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 W. Lisbon Road, Brookﬁ eld, WI 53005

Drwg. 2

BULLETIN NO.

54-24-2651

SERVICE PARTS LIST

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

20 05-78-0870 M4 x 0.7 x 24mm Taptite Screw (4 of 8) (4)

21 05-74-1020 M4 x .07 x 10mm Screw (1)

22 34-40-1570 O-Ring (1)

23 42-92-1625 Bearing Cover (1)

24 05-74-1030 M5 x 0.8 x 12mm Taptite Screw (2)

25 43-84-1050 Felt Block (1)

26 31-15-1300 Gear Housing Cover (1)

27 05-74-1060 M4 x 1.79 x 22mm ST Screw (4)

29 31-15-3100 Crankcase (1)

30 34-40-1640 O-Ring (1)

31 02-04-5385 Ball Bearing (1)

33 44-66-1726 Bearing End Plate Assembly (1)

33a 32-60-1601 Pinion (1)

33b 02-04-2150 Ball Bearing (1)

33c 44-90-1060 C-Ring (1)

33d 45-06-1100 Lip Seal Ring (1)

33e 45-36-1800 Sleeve (1)

33f 44-66-1575 Bearing End Plate (1)

33g 05-78-0910 M4 x 0.7 x 12mm Taptite Screw (2)

33h 16-01-1200 Armature (1)

33j 02-04-5385 Ball Bearing (1)

34 42-96-0400 Bearing Cup (1)

35 18-01-2150 Field (1)

36 22-22-1800 Brush Holder Assembly (1)

37 23-66-3010 Switch and Terminal Block Assembly (1)

37a 23-94-1970 Red Leadwire Assemby (1)

37b 23-94-1975 Black Leadwire Assemby (1)

37c 23-66-0427 Switch with Battery Leadwires (37e & 37f) (1)

37d --------------- 3 Wire Assy. for Switch and Terminal Block (1)

37e --------------- Leadwire (1)

37f --------------- Leadwire (1)

37g --------------- Ferrite Bead (Not Shown) (2)

37h --------------- Terminal Block Assembly (1)

38 40-50-1090 Terminal Block Spring (1)

39 31-50-2460 Motor Housing Assembly (1)

39a 43-87-0150 Rubber Insulation Bellows (1)

39b 12-20-2605 Service Nameplate (1)

39c 05-81-5262 M4 x 1.4 x 18mm Taptite Screw (9)

39d --------------- Motor Housing Cover (1)

39f 45-24-1020 Forward/Reverse Shuttle (1)

39g --------------- Motor Housing Support (1)

39h 45-30-1980 4 x 15 Pin (2)

39j 45-30-1990 3 x 5 Pin (2)

41 14-09-0100 Crankcase Assembly (1)

CATALOG NO. 2605-20

REVISED BULLETIN

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

M18™ 7/8" SDS Rotary Hammer

STARTING

SERIAL NO.

DATE

Nov. 2013

WIRING INSTRUCTION

D14B

EXAMPLE:

Component Parts (Small #) Are Included

When Ordering The Assembly (Large #).

SEE PAGE 4

54-24-2650

= Components of the 14-46-2605

Rotary Hammer Service Kit

2 42-52-5262 Dust Cap (1)

3 42-76-5262 Locking Sleeve (1)

11-c 34-40-1410 O-Ring (1)

11-e 34-40-1425 O-Ring (1)

11-g 34-40-1440 O-Ring (1)

11-j 34-40-1450 O-Ring (1)

11-k 44-90-1025 C-Ring (1)

11-t 44-90-0215 C-Ring (1)

15 44-90-1030 C-Ring (1)

16-b 34-40-1510 O-Ring (1)

19 45-88-5200 Washer (2)

20 05-78-0870 Taptite Screw (8)

21 05-74-1020 M Screw (1)

22 34-40-1570 O-Ring (1)

24 05-74-1030 Taptite Screw (2)

25 43-84-1050 Felt Block (1)

27 05-74-1060 ST Screw (4)

28 43-44-1375 Gasket (1)

30 34-40-1640 O-Ring (1)

32-a 44-90-1180 C-Ring (1)

33-c 44-90-1060 C-Ring (1)

33-d 45-06-1100 Lip Seal Ring (1)

34 42-96-0400 Bearing Cup (1)

36 22-22-1800 Brush Holder Assy. (1)

39-c 05-81-5262 Taptite Screw (9)

49-08-5350 ‘P’ Grease

100g tube

(1)

49-08-5345 ‘Q2’ Grease

45g tube

(1)

14-46-2605

Rotary Hammer Service Kit

= Part number change

from previous service

parts list.



Summary of content (4 pages)

PAGE 1
BULLETIN NO. SERVICE PARTS LIST 54-24-2651 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS M18™ 7/8" SDS Rotary Hammer 00 STARTING SERIAL NO. 2605-20 CATALOG NO. REVISED BULLETIN 54-24-2650 DATE Nov. 2013 WIRING INSTRUCTION D14B SEE PAGE 4 EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
PAGE 2
= Components of the 14-46-2605 Rotary Hammer Service Kit 1 1b 1a 1b 1a 40 29 9c 9f 19 16 16a 16b 17 9b 9 16a 9a 9b 9c 9d 9e 9f 15 10 14 9d 13 28 9e 12 18 6 11t 16b 3 11s 32d 2 11q 32c 32j 32h PART NO.
PAGE 3
LUBRICATION NOTES: Type ‘Q2’ Grease No. 49-08-5345, 1.5 oz./45g tube NOTE: The entire contents of the grease tube will not be used. Use a total of appoximately 3/16 oz./5.4g. Apply a very light coat of grease to the inside wall of piston. No grease to inside base of cavity. Coat the o-ring on the shift lever with grease. No grease to the face of ram Lightly coat all parts highlighted here with ‘Q2’ grease unless directed otherwise. Coat the inside cavity of the sleeve and spindle with ‘Q2’ grease.
PAGE 4
M1 FERRITE BEAD NOT SHOWN IN THIS VIEW M2 1 = WIRE TRAPS 2 Red Black 2 SLEEVE 23-48-2605 1 Red 3 4 Black 6 SWITCH ASSEMBLY 5 6 7 PROTECTIVE FIBERGLASS SLEEVE 4 7 5 Red White Black AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. 3 TERMINAL BLOCK ASSEMBLY BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING.