Service Parts List S/N C41D

43
14
35
25
26
27
36
28
40
41
40
45
18 19 35 36
37 38 40 50
49
2 3 4 5
6 7 8
44
35 36 37 38
39 40 50
47
27 28
29 53
46
21 22 23
24 25 30
48
14 15 16
17 42 54
15
16
8x
5x
2x
34
32
33
29
38
37
36
35
23
39
31
21
30
22
3738
18
5
20
19
12
10
9
8
6
4
3
2
1
7
41
42
17
24
51
50
Alignment Plugs-
For Service Only
Not components
of tool.
Plugs are furnished in
Gearcase Kits #44 and #45.
DO NOT DISCARD after use.
Save for other possible service applications.
53
54
2
1
1. Slide Water Barrier (54) over Quik-Lok
Blade Clamp (49) and seat firmly on
the front of the fully assembled
Gear Case/Motor Assembly.
2. Insert Shoe (1)
through the two slots
on the Water Barrier (54)
and secure to the assembled Gear
Case with two T-20 Screws (41).
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfi eld, WI 53005
Drwg. 1
BULLETIN NO.
54-40-2613
SERVICE PARTS LIST
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 45-16-0925 Shoe (1)
2 34-60-3680 Retaining Ring (1)
3 42-50-0076 Front Cam (1)
4 42-50-0077 Rear Cam (1)
5 44-60-0626 Lock Pin (1)
6 45-22-0081 Sleeve (1)
7 40-50-0161 Torsion Spring (1)
8 31-15-0511 Spring Cover (1)
9 44-86-0740 Front Cap (1)
10 45-06-0880 Felt Seal (1)
12 38-50-0411 Spindle and Bushing Kit (1)
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
14 05-88-1712 M3.5 x 22 Pan Hd. Plastite T-15 Screw (8)
15 06-82-2395 M2.6 x 10 Pan Hd. Plastite T-8 Screw (1)
16 05-88-1610 M3.5 x 10 Pan Hd. Plastite T-10 Screw (1)
17 --------------- Handle Halve - Right (1)
18 --------------- Gearcase - Right (1)
19 --------------- Drive Pin (1)
20 44-86-0800 Drive Pin Sleeve (1)
21 --------------- Spiral Bevel Pinion (1)
22 --------------- Ball Bearing (1)
23 --------------- Motor Mount Plate (1)
24 --------------- Shoulder Pin (2)
25 --------------- Motor (1)
26 40-50-1090 Terminal Block Spring (1)
27 --------------- Terminal Block (1)
28 --------------- LED Assembly (1)
29 --------------- Switch (1)
30 --------------- Set Screws (2)
31 06-82-2380 8-32 x 1/2" Pan Hd. Taptite T-20 Screw (2)
32 43-72-0430 Detent Holder (1)
33 40-50-1475 Detent Spring (1)
34 45-24-0680 Locking Shuttle (1)
35 --------------- Spiral Bevel Gear (2)
36 --------------- Bearing Plate Screws (6)
37 --------------- Bearing Plate (2)
38 --------------- Ball Bearing (2)
39 --------------- Gearcase - Left (1)
40 23-70-3350 Aluminum Tape (2)
41 06-82-5320 8-32 x 5/8" Pan Hd. Tapt. T-20 Screw (7)
42 --------------- Handle Halve - Left (1)
43 12-20-2625 Service Nameplate (1)
44 14-30-1041 Gearcase Kit - Left (1)
CATALOG NO. 2625-20
REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
M18™ Hackzall
®
STARTING
SERIAL NO.
DATE
Aug. 2015
WIRING INSTRUCTION
C41D
EXAMPLE:
Component Parts (Small #) Are Included
When Ordering The Assembly (Large #).
0
00
SEE PAGE 3
FIG. LUBRICATION
(Type 'L' Grease, No. 49-08-4175):
9,10 Saturate Felt (10) with lightweight oil prior to assembly with
Cap (9) onto Bushing (11) and Spindle (12).
11,12 Lightly coat the O.D. of Spindle Shaft (12) and I.D. of Bushing
(11) with grease.
12 Place a dab of grease in the rear slot of Spindle Shaft (12).
18,39 Place .25 ounce grease in gear cavity of Gearcases (18,39).
Coat the spindle shaft pocket in Gearcases (18,39).
19,20 Lightly coat the Drive Pin (19) and I.D. and O.D. of Bearing
Sleeve (20) with grease.
21,35 Completely coat all of the teeth of the Spiral Bevel Pinion (21)
and Spiral Bevel Bevel Gears (35) with grease.
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
45 14-30-1031 Gearcase Kit - Right (1)
46 23-30-0901 Motor Assembly Kit (1)
47 23-66-2977 Switch Kit (1)
48 31-44-2499 Handle Kit (1)
49 14-46-1011 Steel Quik-Lok
®
Blade Clamp Kit (1)
50 31-53-0280 Alignment Plug - Service Tool
(Not component of tool - one per in kits 44 & 45)
51 10-15-1090 Warning Label (1)
52 48-55-3500 Contractor Tool Bag (1)
53 --------------- VASMO PCBA (1)
54 45-06-1015 Water Barrier (1)
52
Lock Pin (5) to be
coated with graphite
prior to assembly.
NOTE:
Clean Gearcase Kits
(44 and 45) with a clean,
dry cloth. DO NOT wash up.
54-40-2612
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