Service Parts List S/N C41F
BULLETIN NO.
54-40-2615
SERVICE PARTS LIST
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 45-16-0925 Shoe (1)
2 34-60-3680 Retaining Ring (1)
3 42-50-0076 Front Cam (1)
4 42-50-0077 Rear Cam (1)
5 44-60-0626 Lock Pin (1)
6 45-22-0081 Sleeve (1)
7 40-50-0161 Torsion Spring (1)
8 31-15-0511 Spring Cover (1)
9 44-86-0740 Front Cap (1)
10 45-06-0880 Felt Seal (1)
12 38-50-0411 Spindle and Bushing Kit (1)
14 05-88-1712 M3.5 x 22 Pan Hd. Plastite T-15 Screw (8)
15 06-82-2395 M2.6 x 10 Pan Hd. Plastite T-8 Screw (1)
16 05-88-1610 M3.5 x 10 Pan Hd. Plastite T-10 Screw (1)
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
17 --------------- Handle Halve - Right (1)
18 --------------- Gearcase Support - Right Halve (1)
19 --------------- Drive Pin (1)
20 44-86-0800 Drive Pin Sleeve (1)
21 --------------- Spiral Bevel Pinion (1)
22 --------------- Ball Bearing (1)
23 --------------- Motor Mount Plate (1)
24 --------------- Shoulder Pin (2)
25 --------------- Motor (1)
26 40-50-1090 Terminal Block Spring (1)
27 --------------- Terminal Block (1)
28 --------------- LED Assembly (1)
29 --------------- Switch (1)
30 --------------- Set Screws (2)
31 06-82-2380 8-32 x 1/2" Pan Hd. Taptite T-20 Screw (1)
32 43-72-0430 Detent Holder (1)
33 40-50-1475 Detent Spring (1)
34 45-24-0680 Locking Shuttle (1)
35 --------------- Spiral Bevel Gear (2)
36 --------------- Bearing Plate Screws (3)
37 --------------- Bearing Plate (1)
38 --------------- Ball Bearing (1)
39 --------------- Gearcase Cover- Left Halve (1)
40 23-70-3350 Aluminum Tape (1)
41 06-82-5320 8-32 x 5/8" Pan Hd. Tapt. T-20 Screw (6)
42 --------------- Handle Halve - Left (1)
43 12-20-2625 Service Nameplate (1)
44 14-30-1051 Gearcase Cover Kit - Left Halve (1)
45 14-30-1031 Gearcase Support Kit - Right Halve (1)
46 23-30-0901 Motor Assembly Kit (1)
47 23-66-2977 Switch Kit (1)
CATALOG NO. 2625-20
REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
M18™ Hackzall
®
STARTING
SERIAL NO.
DATE
May 2019
WIRING INSTRUCTION
C41F
SEE PAGE 3
FIG. LUBRICATION
(Type 'L' Grease, No. 49-08-4175):
9,10 Saturate Felt (10) with lightweight oil prior to assembly with
Cap (9) onto Bushing (11) and Spindle (12).
11,12 Lightly coat the O.D. of Spindle Shaft (12) and I.D. of Bushing
(11) with grease.
12 Place a dab of grease in the rear slot of Spindle Shaft (12).
18,39 Place .25 ounce grease in gear cavity of Gearcases (18,39).
Coat the spindle shaft pocket in Gearcases (18,39).
19,20 Lightly coat the Drive Pin (19) and I.D. and O.D. of Bearing
Sleeve (20) with grease.
21,35 Completely coat all of the teeth of the Spiral Bevel Pinion (21)
and Spiral Bevel Bevel Gears (35) with grease.
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
48 31-44-2499 Handle Kit (1)
49 14-46-1011 Steel Quik-Lok
®
Blade Clamp Kit (1)
50 44-68-0021 Alignment Plug - Service Tool
(Not component of tool - one per in kits 44 & 45)
51 10-15-1090 Warning Label (1)
52 48-55-3500 Contractor Tool Bag (1)
53 --------------- VASMO PCBA (1)
54 45-06-0017 Water Barrier (1)
55 05-88-1200 M4 x 16mm Pan Hd. ST T-20 Screw (1)
56 06-82-1020 M4 x 14mm Pan Hd. ST T-20 Screw (1)
52
Lock Pin (5) to be
coated with graphite
prior to assembly.
NOTE:
Clean Gearcase Kits
(44 and 45) with a clean,
dry cloth. DO NOT wash up.
54-40-2614
43
14
35
25
26
27
36
28
41
40
45
18 19 35 36
37 38 40 50
49
2 3 4 5
6 7 8
44
35 39 50
54 55 56
47
27 28
29 53
46
21 22 23
24 25 30
48
14 15 16
17 42 54
15
16
8x
5x
34
32
33
35
23
39
56
21
3738
18
5
20
19
12
10
9
8
6
4
3
2
1
7
41
42
17
51
50
Alignment Plugs-
For Service Only
Not components
of tool.
Plugs are
furnished in Gear
case Kits #44 and #45.
DO NOT DISCARD after use.
Save for other possible service applications.
53
31
24
30
22
55
29
54
2
1
1. Slide Water Barrier (54) over Quik-Lok
Blade Clamp (49) and seat firmly on
the front of the fully assembled
Gear Case/Motor Assembly.
2. Insert Shoe (1)
through two slots on
Water Barrier (54). Secure
to assembled Gear Case with
two T-20 Screws (41 and 55).
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MILWAUKEE TOOL
l
www.milwaukeetool.com
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 2