Cut Sheet

ManualsBrandsMilwaukee ManualsTools & HardwareM18 18-Volt Lithium-Ion Cordless 16-Gauge Double Cut Metal Shear (Tool-Only)

5(2x)

8(3x)

10(8x)

11a

11b

8 9 10

11a 11b

7a 7b

6a 6b

1a 1b 1c 1d 1e 1f

1g 1h 1j 1k 1m

Tighten screws in the

order shown to

45-50 in-lbs.

= 8 (3x)

=10(8x)

BULLETIN NO.

54-44-2610

SERVICE PARTS LIST

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 48-08-0505 Shear Head Assy. (Includes 1a thru 1m) 1

1a 45-88-7310 Washer 1

1b 43-16-0105 Eccentric Assembly 1

1c 43-84-0461 Knurled Insert 3

1d 43-76-0415 Shear Housing 1

1e 06-75-2116 10-32 x 1-1/4" Skt. Hd. Cap Screw 3

1f 48-44-0160 Blade - Left Side 1

1g 42-40-0520 Bushing 1

1h 48-44-0155 Blade - Center 1

1j 48-44-0170 Blade - Right Side 1

1k 49-96-0070 5/32" Hex Allen Wrench 1

1m 42-40-0522 Front Bushing 1

2 34-60-0905 'C' Retaining Ring 1

3 28-84-0130 Rotational Collar 1

4 31-52-0070 Rotational Head Release Lever 1

5 40-50-1085 Spring 2

6 14-30-2637 Gearbox Assembly 1

6a --------------- Gearbox 1

6b --------------- 2.5mm x 47mm Steel Pin 2

6c 45-88-7940 Washer (Spacer) 1

7 14-50-2635 Motor Assembly 1

7a --------------- M5.0 x 12mm Screw 2

7b --------------- Motor Mount Plate 1

7c --------------- Motor 1

8 05-86-0300 M3.0 x 22.5mm Pan Hd. ST T-10 Screw 3

9 12-20-2635 Service Nameplate 1

10 06-82-6350 M3.0 x 16mm Pan Hd. ST T-10 Screw 8

11 31-44-2900 Handle Housing Assembly 1

11a --------------- Handle Halve - Right (Cover) 1

11b --------------- Handle Halve - Left (Support) 1

12 42-70-0095 Belt Clip 1

13 06-81-4205 6-32 x .75" Pan Hd. Phillips Machine Screw 1

15 40-50-1090 Compression Spring 1

16 23-66-6000 Electronics Assembly

(Includes On-Off Switch, PCBA and

Terminal Connector Block) 1

17 42-42-0515 Lock-Off Shuttle 1

21 48-55-3490 Contractors Bag 1

CATALOG NO. 2636-20

REVISED BULLETIN

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

M18™ Metal Cutting Shear with 14 Ga. Double Cut Head

STARTING

SERIAL NO.

WIRING INSTRUCTION

F87A

SEE PAGE THREE

DATE

Sept. 2014

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 W. Lisbon Road, Brookﬁ eld, WI 53005

Drwg. 1

EXAMPLE:

Component Parts (Small #) Are Included

When Ordering The Assembly (Large #).

FIG. NOTES:

1b,6a To remove the eccentric assembly (1b) from the output shaft

of the gearcase (6a) a 1/4" open end wrench should be used

to secure the end of the shaft. Use a thin walled 3/4" wrench

to tighten/loosen the eccentric.

2,3,4 When replacing Rotational Collar (3), remove 'C' Retaining

Ring (2). Pull back Release Lever (4) while turning Rotational

Collar (3) 90º in either direction, lining up the lugs in the

Rotational Collar with the slots on the front of the Gearbox.

3,4,5,6a Place a light ﬁ lm of Type 'E' Grease, No. 49-08-4122 to the

inside diameter of the Rotational Collar (3), to the front neck

of Gearbox (6a), to the underside of the Release Lever (4)

and the two Release Lever Springs (5).

6,7,7b Service replacement gearcase assembly (6) comes with a

motor mount plate (7b) that must be removed and discarded

when servicing. A motor mount plate already exists on the

motor assembly (7).

NOTE: See

page two of

this bulletin for

service details

relating to the Shear Head

Assembly, No. 48-08-0505

Summary of content (3 pages)

PAGE 1
BULLETIN NO. SERVICE PARTS LIST 54-44-2610 REVISED BULLETIN SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS M18™ Metal Cutting Shear with 14 Ga. Double Cut Head CATALOG NO. 00 STARTING SERIAL NO. 2636-20 EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #). DATE Sept.
PAGE 2
When servicing Shear Head Assembly No. 48-08-0505 pay close attention to the placement of the Bushings. One is to be placed in the hole of the Center Blade and is to be held in place with the front most screw on the Shear Housing. The other bushing is to be located below the small concave notch of the Center Blade and is to be secured with the middle screw on the Shear Housing. Prior to assembly, it is recommended to use Type 'E' Grease, No.
PAGE 3
Motor Assembly Note: Positive (+) terminal is marked with a red dot. Orient motor with the positive terminal at the 11:00 o’clock position as viewed from the back. = WIRE TRAPS or GUIDES On-Off Switch PCBA Battery Terminal Connector Block AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE SURE THAT ALL COMPONENTS OF THE ELECTRONICS KIT ARE SEATED FIRMLY AND SQUARELY IN THE HANDLE RECESSES.